CN102896793A - Giant tire retreading pattern engraving equipment - Google Patents
Giant tire retreading pattern engraving equipment Download PDFInfo
- Publication number
- CN102896793A CN102896793A CN2011102083965A CN201110208396A CN102896793A CN 102896793 A CN102896793 A CN 102896793A CN 2011102083965 A CN2011102083965 A CN 2011102083965A CN 201110208396 A CN201110208396 A CN 201110208396A CN 102896793 A CN102896793 A CN 102896793A
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- knife rest
- base
- texturing
- cutter holder
- slide rail
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- Tyre Moulding (AREA)
Abstract
The invention provides giant tire retreading pattern engraving equipment, and relates to the technical field of giant tire retreading repair equipment. The giant tire retreading pattern engraving equipment comprises a control system, a pattern engraving device and a giant tire rack. A pattern engraving equipment base is fixed on the ground, wherein the base is provided with a slide rail. The front surface of a chassis is provided with a programming display. The upper portion on the right side of the chassis is provided with a round cutter holder assembly base. A chain for transmission is arranged around the round cutter holder assembly base. The round cutter holder assembly base is provided with a cutter holder assembly. A cutter holder travel drive device of the cutter holder assembly is fixed on the cutter holder assembly base, can rotate along an axial direction, and is provided with a cutter holder slide rail. A pattern engraving cutter base on the cutter holder slide rail can move along the cutter holder slide rail. A pattern engraving cutter is fixed on the cutter holder base through bolts. The giant tire retreading pattern engraving equipment has the following beneficial effects that: structure design is reasonable, simple and practical, operation cost is greatly reduced, high quality processed products are ensured, and requirements on dynamic pattern engraving of the giant tire can be completely met.
Description
Technical field
The present invention relates to a kind of giant tyre renovation prosthetic appliance technical field, relate in particular to a kind of giant tyre renovation texturing equipment.
Background technology
Natural rubber has become China's another large strategic goods and materials in short supply after the raw materials of industry such as oil, iron ore and non-ferrous metal at present.China's rubber-consumer amount occupied the first in the world continuously from 2002, accounted for world's rubber-consumer amount nearly 20%, and wherein nearly seventy percent natural gum need rely on import.The annual rubber that consumes 70% of China is used for making tire, and every year is with nearly 15% speed increase.In the situation that the China rubber sources is in short supply, more need actively develop the junked tire cycling and reutilization, not only economize on resources but also can reduce pollution, can also create considerable economic benefit.Tyre retreading is the recycling first-selection of tire, has become the second source of tire.Giant-scale engineering tyre is because environment for use is more abominable, and wearing and tearing and machine are hindered serious, have accelerated the speed of scrapping of tire, within 1 year even will change tire 2-3 time, if all use new tyre, the price of a new tyre just reaches about 300,000 yuan, and the tire cost will be quite high.Domestic 1 57 at present " more than 30 ten thousand yuan/bar of the domestic price of mining and logging tyre, renovate 1 price and only be equivalent to new tyre price 30-40%, greatly reduce the tire used cost.Engineering tyre renovation ratio constantly increases in recent years, super large and giant tyre renovation ratio even reach the degree of 60%-80% abroad, and China's utilization rate is less than 20%, has not only wasted a large amount of waste and old engineering tyre resources, has also increased the consuming cost of tire used.Preventing junked tire to environment, and it is carried out effective recycling, become China's sustained economic development problem needing to overcome, also is the requirement that rubber industry is developed a circular economy simultaneously.
At present in the giant tyre refurbishment process, texturing are related to the outward appearance of giant tyre and the security reliability in the tire used process, it is not have on the dapple racing slick tyre surface, falling unnecessary tread mix with Tool in Cutting that texturing are repaired in the giant tyre renovation, forms the decorative pattern on tyre crown surface.Traditional decorative pattern cold working mainly is manual scribing, and namely uses special cutter, scribes tyre tread with pure manual method, and it is that the pattern precision that cuts out is inadequate that there is subject matter in this method, and operating efficiency is very low.The another kind of mode that more external giant tire production firms adopt is that " the five axle milling machines " that uses the processing metal part to use scribed tyre tread, the subject matter that faces thus is that cost is high, must be equipped with a series of corresponding professional equipments and operating personnel, and in the certain limitation of the middle existence of scribing of tire.The patent of the patent No. CN200610024315.5 that announces on the patent network is just made the field for tire production, is a kind of texturing equipment of static state.The requirement of dynamic texturing in the time of can not satisfying giant tyre renovation or reparation fully.
Summary of the invention
According to above deficiency, the invention provides a kind of giant tyre renovation texturing equipment, the design of this device structure is more reasonable, simple and practical, avoided the efficient of manual setting-out to hang down and the shortcomings such as precision is low, also avoid simultaneously using " five axle milling machines " to scribe the high situation generation of cost that tyre tread causes, can satisfy the needs of the dynamic texturing of giant tyre fully, overcome the deficiencies in the prior art.
The technical solution used in the present invention is: giant tyre renovation texturing equipment is comprised of control system, texturing equipment and giant tyre frame.The texturing plant bottom case fixes on the ground, is provided with slide rail at base, and the cabinet above the base can move along slide rail; The cabinet front is provided with the programming display, setting operation box support on the housing of the front of cabinet, and the support upper support the operating case of control system, and operating case is connected with the programming display by control circuit; The cabinet right upper portion arranges circular knife rest assembly base, be provided with the chain that transmission is used around the knife rest assembly base, knife rest assembly base is provided with the knife rest assembly, and the knife rest stroke driving device of described knife rest assembly is fixed on the knife rest assembly base, and the knife rest stroke driving device can rotate vertically; Described knife rest stroke driving device is provided with the knife rest slide rail, and the texturing cutter base on the knife rest slide rail can move along the knife rest slide rail, is bolted the texturing cutter on the tool rest bracket, is convenient for changing the texturing cutter.
Described giant tyre frame is provided with bracing frame, tire frame and transmission case, and reduction box and frame motor are set in the described transmission case, sets the rotary speed of giant tyre by reduction box, by tire frame fixed huge tire.
Described control system is comprised of programming display, operating case and control line.Control box is provided with operation push-button, and by the programming of operational and controlled key button input command, the programming display shows whether programming reaches the programming standard, and control line connects the assemblies such as knife rest assembly, drive assembly, tire frame, controls each assembly by control line.The present invention programmes by the key-press input data of control box, and control system is controlled each assembly, reaches the effect of texturing on giant tyre.
Be fixed on the giant tyre dynamic rotary on the tire frame, on operating case, programme according to giant tyre specification and the tire purposes setting texturing degree of depth, texturing length, texturing pattern type.Programming is heated the texturing cutter according to technological requirement after finishing.Start button began texturing after the texturing cutter reached technological temperature, and machine stopped after texturing were finished.The omnidistance computer control of texturing process is a kind of giant tyre renovation texturing equipment of modern high technology.
The invention has the beneficial effects as follows: the design of this device structure is more reasonable, simple and practical, and operating cost reduces greatly, and can guarantee that the product that processes has higher quality, can satisfy the needs of the dynamic texturing of giant tyre fully.The giant tyre renovation can also be created considerable economic benefit not only for country has saved valuable rubber sources but also can reduce pollution, provides feasibility to prove for national development rubber industry recycling economy simultaneously, has boundless market prospects.
Description of drawings
Fig. 1 is this practical front view;
Fig. 2 is the right view of texturing equipment of the present invention;
Shown in the figure: 1, cabinet, 2, the programming display, 3, base, 4, chain, 5, the texturing cutter, 6, the knife rest assembly, 7, operating case, 8, giant tyre, 9, the tire frame, 10, bracing frame, 11, knife rest assembly base, 12, the knife rest slide rail, 13, driving box, 14, the knife rest stroke driving device, 15, chain guard, 16, transformer tank, 17, the cabinet drive assembly, 18, the operating case support.
The specific embodiment
The below according to the specific embodiment and accompanying drawing further to this practical being illustrated:
Embodiment: as shown in Figure 1 and Figure 2, the left side of the present invention is the texturing equipment, and the right is the giant tyre frame, and texturing plant bottom case (3) fixes on the ground, be provided with slide rail at base (3), the cabinet (1) above the base (3) can move along slide rail; Cabinet (1) front is provided with programming display (2), setting operation box support (18) on the front housing of cabinet (1), the support upper support the operating case (7) of control system, and operating case (7) is connected with programming display (2) by control circuit; Cabinet (1) right upper portion arranges circular knife rest assembly base (11), knife rest assembly base (11) is provided with the chain (4) that transmission is used on every side, knife rest assembly base (11) is provided with knife rest assembly (6), the knife rest stroke driving device (14) of described knife rest assembly (6) is fixed on the knife rest assembly base (11), and knife rest stroke driving device (14) can rotate vertically; Described knife rest stroke driving device (14) is provided with knife rest slide rail (12), texturing cutter base on the knife rest slide rail (12) can be mobile along knife rest slide rail (12), be bolted texturing cutter (5) on the tool rest bracket, be convenient for changing the texturing cutter.
Described giant tyre frame is provided with bracing frame (10), tire frame (9) and transmission case and forms, reduction box and frame motor are set in the described transmission case, set the rotary speed of giant tyre by reduction box, by tire frame (9) fixed huge tire.
The workflow of giant tyre renovation texturing equipment is: the first step is fixed on tire frame (9) with giant tyre (8) and upward and to tire proofreaies and correct, until tire is equal to the distance on support both sides; Second step is chosen texturing cutter (5) according to tire specification; In the 3rd step, upward programme according to tire specification and the tire purposes setting texturing degree of depth, texturing length, texturing pattern type at operating case (7).In the 4th step, programming is heated texturing cutter (5) according to technological requirement after finishing.In the 5th step, the texturing cutter upward begins texturing by the texturing start button at operating case (7) after reaching technological temperature, and machine stopped after texturing were finished.
Claims (4)
1. giant tyre renovation texturing equipment is comprised of control system, texturing equipment and giant tyre frame, and feature is that the texturing plant bottom case fixes on the ground, is provided with slide rail at base, and the cabinet above the base can move along slide rail; The cabinet front is provided with the programming display, setting operation box support on the housing of the front of cabinet, and the support upper support the operating case of control system, and operating case is connected with the programming display by control circuit; The cabinet right upper portion arranges circular knife rest assembly base, is provided with the chain that transmission is used around the knife rest assembly base, and knife rest assembly base is provided with the knife rest assembly.
2. giant tyre renovation texturing equipment according to claim 1 is characterized in that the knife rest stroke driving device of knife rest assembly is fixed on the knife rest assembly base, and the knife rest stroke driving device can rotate vertically; Described knife rest stroke driving device is provided with the knife rest slide rail, and the texturing cutter base on the knife rest slide rail can move along the knife rest slide rail, is bolted the texturing cutter on the tool rest bracket.
3. giant tyre renovation texturing equipment according to claim 1 is characterized in that the giant tyre frame is provided with bracing frame, tire frame and transmission case, and reduction box and frame motor are set in the described transmission case.
4. giant tyre renovation texturing equipment according to claim 1 is characterized in that control system is comprised of programming display, operating case and control line, and control box is provided with operation push-button, and control line connects knife rest assembly, drive assembly and tire housing assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102083965A CN102896793A (en) | 2011-07-25 | 2011-07-25 | Giant tire retreading pattern engraving equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102083965A CN102896793A (en) | 2011-07-25 | 2011-07-25 | Giant tire retreading pattern engraving equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102896793A true CN102896793A (en) | 2013-01-30 |
Family
ID=47569424
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011102083965A Pending CN102896793A (en) | 2011-07-25 | 2011-07-25 | Giant tire retreading pattern engraving equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102896793A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103921460A (en) * | 2014-04-22 | 2014-07-16 | 成都海凌达机械有限公司 | Loading machine tire retreading structure |
| CN107775976A (en) * | 2016-08-31 | 2018-03-09 | 山东豪迈机械科技股份有限公司 | Tyre tread automatic processing system, its spindle processing unit and processing method |
| CN110744955A (en) * | 2019-09-11 | 2020-02-04 | 林秀珍 | Rubber grain engraving and processing system of programmable controller |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4206009A (en) * | 1977-03-23 | 1980-06-03 | Amf Incorporated | Micro-computer and programmer for application of tire tread material |
| US4237955A (en) * | 1979-01-25 | 1980-12-09 | Brad Ragan, Inc. | Apparatus and method for grooving tires |
| US4817697A (en) * | 1985-02-04 | 1989-04-04 | Sumitomo Rubber Industries, Inc. | Apparatus for grooving tires |
| US5447587A (en) * | 1991-08-20 | 1995-09-05 | Mcneil & Nrm, Inc. | Method for applying hot cushion gum to a tire carcass |
| JPH0880582A (en) * | 1994-09-13 | 1996-03-26 | Bridgestone Corp | Tire grooving method and apparatus |
| CN201385243Y (en) * | 2009-05-11 | 2010-01-20 | 高唐兴鲁-奔达可轮胎强化有限公司 | Numeric-control tire buffing machine |
| US20110041984A1 (en) * | 2009-08-20 | 2011-02-24 | Steinke Richard A | Method and apparatus for retreading a heavy duty tire with a polyurethane tread |
| CN202169708U (en) * | 2011-07-25 | 2012-03-21 | 孙玉和 | Giant tire retreading and engraving equipment |
-
2011
- 2011-07-25 CN CN2011102083965A patent/CN102896793A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4206009A (en) * | 1977-03-23 | 1980-06-03 | Amf Incorporated | Micro-computer and programmer for application of tire tread material |
| US4237955A (en) * | 1979-01-25 | 1980-12-09 | Brad Ragan, Inc. | Apparatus and method for grooving tires |
| US4817697A (en) * | 1985-02-04 | 1989-04-04 | Sumitomo Rubber Industries, Inc. | Apparatus for grooving tires |
| US5447587A (en) * | 1991-08-20 | 1995-09-05 | Mcneil & Nrm, Inc. | Method for applying hot cushion gum to a tire carcass |
| JPH0880582A (en) * | 1994-09-13 | 1996-03-26 | Bridgestone Corp | Tire grooving method and apparatus |
| CN201385243Y (en) * | 2009-05-11 | 2010-01-20 | 高唐兴鲁-奔达可轮胎强化有限公司 | Numeric-control tire buffing machine |
| US20110041984A1 (en) * | 2009-08-20 | 2011-02-24 | Steinke Richard A | Method and apparatus for retreading a heavy duty tire with a polyurethane tread |
| CN202169708U (en) * | 2011-07-25 | 2012-03-21 | 孙玉和 | Giant tire retreading and engraving equipment |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103921460A (en) * | 2014-04-22 | 2014-07-16 | 成都海凌达机械有限公司 | Loading machine tire retreading structure |
| CN107775976A (en) * | 2016-08-31 | 2018-03-09 | 山东豪迈机械科技股份有限公司 | Tyre tread automatic processing system, its spindle processing unit and processing method |
| CN107775976B (en) * | 2016-08-31 | 2024-01-30 | 山东豪迈机械科技股份有限公司 | Automatic processing system for tire pattern, main shaft processing unit and processing method thereof |
| CN110744955A (en) * | 2019-09-11 | 2020-02-04 | 林秀珍 | Rubber grain engraving and processing system of programmable controller |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20130130 |