The mechanism of sanding machine of sand frame inclined type sander
Technical field
The present invention relates to a kind of mechanism of sanding machine of sander, specifically a kind of mechanism of sanding machine of sand frame inclined type sander.
Background technology
Wide-belt sander all drives conveyor belt high-speed by bistrique and rotates to realize when grinding workpiece surface.The direction of general conveyer belt of electric abrasive finishing machine running is consistent with the machine feedstock direction, only have dividing of suitable, contrary sand, it is consistent with the machine feedstock direction or on the contrary to be that sand is cut the tangential direction of district's conveyer belt running, the polishing scratch (being sand formation cuttings) of two kinds of grinding direction generations is all consistent with feedstock direction, in order to reach certain grinding removal amount or surface roughness requirement, generally will carry out twice or the grinding more than the twice at surface of the work, namely the workpiece primary feed will carry out grinding through twice or the above bistrique of twice.
For the roughness that makes finished surface is successively decreased, the higher surface quality of final acquisition, adjacent twice grinding, the front conveyer belt order number that uses together is high together afterwards, namely from front to back, the abrasive grain of conveyer belt is descending, and the surface of one conveyer belt contact is crossed through front one conveyer belt sand after making thus, with the surface of sand trace.By such grinding, the abrasive material of rear road conveyer belt may contact with the peak convex portion that front road conveyer belt stays the sand trace in the contact zone, also may minute contact with the sand bottom.
When the abrasive material of rear road conveyer belt contacts with the peak convex portion that front road conveyer belt stays the sand trace in the contact zone, can form effective cutting, but near the contact of peak flange, also may only form scratching.When the abrasive material of rear road conveyer belt partly contacts with the concave bottom that front road conveyer belt stays the sand trace in the contact zone, will occur that sky is walked or only scratching only have part to form effective cutting without cutting, another part only has the scratching effect.The size that forms simultaneously effective cutting ratio example is also relevant with the conveyer belt particle size matching, front and back conveyer belt order number is more approaching, and effectively the ratio of cutting is also higher, and the scratching effect not only can not produce effective cutting, also can increase on the contrary the microcosmic burr of finished surface, reduce the surface compact degree.
Summary of the invention
The technical problem to be solved in the present invention provides and a kind ofly can reduce scratching, obtains the maximum effectively mechanism of sanding machine of the sand frame inclined type sander of cutting.
In order to solve the problems of the technologies described above, the mechanism of sanding machine of sand frame inclined type sander of the present invention, comprise conveyer belt and the sand frame that is arranged on the conveyer belt top, sand frame lower end is provided with the bistrique that is pressed on the conveyer belt, the sand frame is set to two at least, be provided with differential seat angle between each sand frame, wherein have at least a sand frame to be provided with differential seat angle in tangential direction and the charging vertical direction of contact zone.
Described sand sets up and is set to three, and described three sand framves are set to respectively 0 °, clockwise angle at the differential seat angle of the tangential direction of contact zone and charging vertical direction and differ from 5~8 °, counterclockwise 5~8 ° or 5~8 ° of differential seat angles, clockwise angle differ from 5~8 ° counterclockwise.
Described sand sets up and is set to two, and described two sand framves are set to respectively 5~8 ° of 0 °, clockwise or counterclockwise differential seat angle at the differential seat angle of the tangential direction of contact zone and charging vertical direction.
Described sand sets up and is set to two, and described two sand framves are set to respectively clockwise 5~8 °, counterclockwise 5~8 ° or counterclockwise 5~8 °, clockwise 5~8 ° in the tangential direction of contact zone and the differential seat angle of charging vertical direction.
After adopting above-mentioned structure, because sand frame and feedstock direction out of plumb are also not parallel between the sand frame simultaneously, the sand trace that bistrique like this on the sand frame produces is the shape and non-parallel of interweaving, the peak of abrasive material conveyer belt sand trace in road before the contact zone can pass through substantially of road conveyer belt is protruding like this forms effective cutting with concave bottom, using identical conveyer belt, in the situation of equal grinding parameter, the abrasive grain that grinding area participates in effective grinding has increased, namely effectively grinding skin is long-pending has increased, and the scratching phenomenon has reduced; So the surface microscopic burr has also just reduced, surface quality has also just improved like this, when needing the product of sanding that transverse defect perpendicular to feedstock direction is arranged, product progresses into grinding area from an end in the mode of clicking and entering, the load of sudden change has been become and has been fade-in formula load, thereby greatly reduced the sudden change of instantaneous load, obviously improved fixed thick machining accuracy, reduced mechanical disorder.When particularly left and right two sand framves are arranged symmetrically with the angle separated time of vertical feedstock direction, the axial force that can also cancel out each other and because of tilting grinding workpiece be produced, thereby prevented that the machine charging from running band or workpiece wanders off, simultaneously tilting " gnawing head ", " winding up " phenomenon that can also prevent that edge before and after the workpiece from producing because of the warpage of workpiece self in the moment that enters grinding area and leave grinding area of sand frame.
Description of drawings
Fig. 1 is a kind of example structure schematic diagram of the mechanism of sanding machine of sand frame inclined type sander of the present invention;
Fig. 2 is the another kind of example structure schematic diagram of the mechanism of sanding machine of sand frame inclined type sander of the present invention.
The specific embodiment
Be described in further detail below in conjunction with the mechanism of sanding machine of the drawings and specific embodiments to sand frame inclined type sander of the present invention.
Embodiment one:
As shown in Figure 1, the mechanism of sanding machine of sand frame inclined type sander of the present invention, comprise conveyer belt 1 and the first sand frame 1 and the second sand frame 2 that are arranged on conveyer belt 5 tops, the lower end of the first sand frame 1 and the second sand frame 2 is provided with the bistrique 4 that is pressed on the conveyer belt 1, the sand frame comprises idler roller and lower touch roll, bistrique is arranged on the lower touch roll, the abrasive band is wrapped on the sand frame of idler roller and the formation of lower touch roll, be provided with differential seat angle between the first sand frame 1 and the second sand frame 2, namely arrange at a certain angle, wherein the first sand frame 1 is set to 5~8 ° clockwise with the angular difference of feedstock direction, the second sand frame 2 is set to counterclockwise 5~8 ° in the tangential direction of contact zone and the differential seat angle β of charging vertical direction, and both symmetry also can be asymmetric with the second sand frame 2 relative charging vertical direction for the first sand frame 1, the first sand frame 1 and the second sand frame 2 are arranged to respectively tiltedly left and tiltedly right with feedstock direction, and it is non-perpendicular, the sand trace that bistrique like this on the sand frame produces is the shape and non-parallel of interweaving, the peak of the abrasive material conveyer belt sand trace in road before the contact zone can pass through substantially like this on the road sand frame is protruding to form effective cutting with concave bottom, using identical conveyer belt, in the situation of equal grinding parameter, the abrasive grain that grinding area participates in effective grinding has increased, namely effectively grinding skin is long-pending has increased, and the scratching phenomenon has reduced; So the surface microscopic burr has also just reduced, surface quality has also just improved like this.
Embodiment two:
As shown in Figure 1, the mechanism of sanding machine of sand frame inclined type sander of the present invention, comprise conveyer belt 1 and the first sand frame 1 and the second sand frame 2 that are arranged on conveyer belt 5 tops, the sand frame comprises idler roller and lower touch roll, the abrasive band is supported on the sand frame bistrique of idler roller and the formation of lower touch roll, be provided with differential seat angle between the first sand frame 1 and the second sand frame 2, wherein the first sand frame 1 and the second sand frame 2 are set to respectively clockwise direction and 5~8 ° of counter clockwise directions in the tangential direction of contact zone and angular difference and the β of charging vertical direction, the first sand frame 1 and the second sand frame 2 are arranged symmetrically with simultaneously, thus when work, the axial force that can cancel out each other and produce because of tilting grinding, thus prevent that the machine charging from running band or workpiece wanders off.
Embodiment three:
As shown in Figure 1, the mechanism of sanding machine of sand frame inclined type sander of the present invention, comprise conveyer belt 1 and the first sand frame 1 and the second sand frame 2 that are arranged on conveyer belt 5 tops, the sand frame comprises idler roller and lower touch roll, the abrasive band is supported on the sand frame of idler roller and the formation of lower touch roll, be provided with differential seat angle between the first sand frame 1 and the second sand frame 2, wherein the first sand frame 1 is set to 0 ° in the tangential direction of contact zone and the differential seat angle of charging vertical direction, and the second sand frame 2 is set to 5~8 ° with the differential seat angle of feedstock direction.
Embodiment four:
As shown in Figure 2, the mechanism of sanding machine of sand frame inclined type sander of the present invention, comprise conveyer belt 1 and the first sand frame 1 that is arranged on conveyer belt 5 tops, the second sand frame 2 and the 3rd sand frame 3, the first sand frame 1, the sand frame comprises idler roller and lower touch roll, the abrasive band is supported on the sand frame of idler roller and the formation of lower touch roll, the first sand frame 1, be provided with differential seat angle between the second sand frame 2 and the 3rd sand frame, wherein the first sand frame 1 is set to clockwise (also can counterclockwise) 5~8 ° with the angular difference of feedstock direction, the second sand frame 2 is set to counterclockwise (also can clockwise) 5~8 ° at the differential seat angle β of the tangential direction of contact zone and charging vertical direction, the 3rd sand frame 3 is set to 0 ° with the differential seat angle of feedstock direction.
By the set-up mode among above-mentioned arbitrary embodiment; run into that transverse defect and glued board two pieced together or the lap joint of the vertical central layer of Three kinds of hors d'oeuvres all can reach the effect that best fixed thick sanding is processed in perpendicular to the situation of length direction metal plate is rolling; the reason that adopts the present invention can obtain best treatment effect is: when adopting the fixed thick sanding of normal sands ray machine; because the load at defects place is suddenlyd change; linear velocity moment reduction in abrasive band just easily appears; and cause surely thick precise decreasing; also can cause vexed car machine halt trouble when serious; and adopt structure setting of the present invention; this transverse defect perpendicular to feedstock direction is to progress into grinding area from an end in the mode of clicking and entering; the load of sudden change has been become and has been fade-in formula load; thereby greatly reduced the sudden change of instantaneous load; can greatly improve surely thick machining accuracy, reduce mechanical disorder.
With the tilting layout of sand frame, on the one hand to fiber orientation is arranged, the grinding of the material of each guide property such as natural timber, medium density fibre board (MDF), particieboard, glued board and derived product thereof has more advantage simultaneously.By intersecting of sand trace and fiber orientation, can make by the part fiber at mill position and effectively be cut off by abrasive grain, thereby reduce by the mill wildness.
Can also prevent on the other hand " gnawing head ", " winding up " phenomenon that edge before and after the workpiece produced because of the warpage of workpiece self in the moment that enters grinding area and leave grinding area; Because only have an angle to cut first when workpiece enters grinding area, adjacent position also in the binder district, does not freely hang.The gradually incision of this first and last end, cut out, cutting appearred in the edge before and after can effectively preventing, i.e. " gnaw ", " winding up ".
The above embodiments only are for example of the present invention clearly is described; it is not the restriction that the specific embodiment of the invention is done; to those skilled in the art; the thinkable various conversion of institute all within invention which is intended to be protected, need not also can't give exhaustive to all specific embodiment of the present invention here on basis of the present invention.As long as broadband many sand frame ray machine (more than two sand framves), the non-parallel layout between the sand frame is all within the scope that the present invention will protect.