CN102894475B - Tobacco stems carding device - Google Patents

Tobacco stems carding device Download PDF

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Publication number
CN102894475B
CN102894475B CN201210345845.5A CN201210345845A CN102894475B CN 102894475 B CN102894475 B CN 102894475B CN 201210345845 A CN201210345845 A CN 201210345845A CN 102894475 B CN102894475 B CN 102894475B
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China
Prior art keywords
conveying mechanism
frame
vibration conveying
fixed
driven roll
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CN201210345845.5A
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Chinese (zh)
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CN102894475A (en
Inventor
李震宇
焦彩霞
王迎彬
许淑红
高永亮
张志刚
苏东赢
赵文龙
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China Tobacco Henan Industrial Co Ltd
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China Tobacco Henan Industrial Co Ltd
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Priority to CN201210345845.5A priority Critical patent/CN102894475B/en
Publication of CN102894475A publication Critical patent/CN102894475A/en
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Abstract

The invention discloses a tobacco stems carding device comprising a rack and a feeding hopper, a carding sieve, a vibration conveying mechanism and a buffering mechanism sequentially arranged on the rack from top to bottom, wherein the carding sieve is fixed on the vibration conveying mechanism and is opposite to the lower opening of the feed hopper, the buffering mechanism is fixed on the rack, the vibration conveying mechanism is mounted on the upper part of the buffering mechanism. The vibration conveying mechanism comprises an upper fixation plate and a lower fixation plate, wherein two ends of the upper fixation plate are respectively provided with a drive roller and a driven roll, the drive roller being in transmission connection with a motor, and the drive roller and the driven roll being provided with conveyer belt; and the lower fixation plate is provided with a tension roller and a vibration motor, the tension roller being in transmission cooperation with the conveyer belt. The vibration conveying mechanism is provided with a material clearing tray therebelow, and the driven roll is provided with a material guiding plate below the front part thereof. Under the vibration of the vibration motor, the tobacco stems are carded by three grades, thereby increasing ratio of filamentous stems, filament rate of the stems, and integration degree of other ingredients mixed in the stems and finished smoking tobacco, and greatly improving quality of the cigarette.

Description

A kind of offal carding equipment
Technical field
The invention belongs to cigarette machine technical field, particularly a kind of offal carding equipment for the material combings such as tobacco, Chinese herbal medicine, food, shaping, orientation.
Background technology
At tobacco business, offal chopping operation is by corresponding equipment and adopts corresponding technique to cut after rambling offal is transported to filament cutter, offal is crosscut, perpendicular cut or cut sth. askew after, that stem is is thread, sheet etc. is irregularly shaped.Along with improving constantly that tobacco business cigarette quality is required, also need to improve accordingly the ratio of thread stem, make stem mix rear degrees of fusion with other composition in finished cut tobacco and be improved, thereby reach the final requirement that improves cigarette quality and quality.But, also do not occur at present for the material combings such as tobacco, Chinese herbal medicine, food, shaping and directed special equipment, be difficult to meet and improve thread stem ratio, improve stem and mix rear degrees of fusion with other composition in finished cut tobacco and improve cigarette quality and the final requirement of quality.
Summary of the invention
The invention provides and a kind ofly can effectively improve thread stem ratio, reduce broken rate, improve stem and mix afterwards degrees of fusion with other composition in finished cut tobacco and improve cigarette quality and the offal carding equipment of quality.
For achieving the above object, technical scheme of the present invention is: a kind of offal carding equipment, comprise the feed hopper, combing sieve, vibration conveying mechanism and the buffer gear that in frame and frame, set gradually from top to bottom, combing sieve is fixed on vibration conveying mechanism, and corresponding with feed hopper end opening, buffer gear is fixed in frame, and vibration conveying mechanism is arranged on buffer gear top; Described vibration conveying mechanism comprises upper mounted plate and bottom plate, and upper mounted plate two ends are respectively equipped with driven roller and driven roll, and driven roller is connected with electric-motor drive, and driven roller and driven roll are provided with conveyer belt; Bottom plate is provided with idler roller and shock electric machine, and idler roller coordinates with conveyer belt transmission; Vibration conveying mechanism below is provided with expects clearly pallet, and driven roll front lower place is provided with draws flitch.
Described buffer gear comprises the installing plate on spring base and the spring base of the support that is fixed in frame, support upper end, and installing plate is fixed on upper mounted plate.
Described combing sieve comprises the grating in screen frame and screen frame, and screen frame is fixed on feed hopper lower end oral area by pressing handwheel.
Described driven roll position is higher than driven roller position.
Described driven roll front is provided with striker plate and switching roller part.
On described conveyer belt, be interval with scraper plate.
Described frame bottom is provided with movable pulley and balance adjustment seat, and described balance adjustment seat comprises nut and the adjusting screw mandrel of threaded engagement, and nut is fixed in frame, and the upper and lower two ends of adjusting screw are respectively equipped with handwheel and base.
Compared with prior art, advantage of the present invention is:
1, the present invention includes the feed hopper, combing sieve, vibration conveying mechanism and the buffer gear that in frame and frame, set gradually from top to bottom, combing sieve is fixed on vibration conveying mechanism, and corresponding with feed hopper end opening, buffer gear is fixed in frame, and vibration conveying mechanism is arranged on buffer gear top; Described vibration conveying mechanism comprises upper mounted plate and bottom plate, and upper mounted plate two ends are respectively equipped with driven roller and driven roll, and driven roller is connected with electric-motor drive, and driven roller and driven roll are provided with conveyer belt; Bottom plate is provided with idler roller and shock electric machine, and idler roller coordinates with conveyer belt transmission; Vibration conveying mechanism below is provided with expects clearly pallet, and driven roll front lower place is provided with draws flitch, and under the exciting force effect of shock electric machine, after first combing, shaping and a small amount of orientation of combing sieve, offal is the state whereabouts of beating; Move upward because conveyer belt is to tilt climbing shape, make to erect, the offal of tilted direction after the combing again and shaping of conveyer belt, change change into Transverse to, thereby stably move to front upper place; Offal enters and draws flitch and switching roller part from conveyer belt falls, and draws flitch and switching roller part and can accept and when offal prevents from, cause the disorderly and further reason stalk of offal state.After three grades of reason stalks, length direction and its direction of motion of most offals are perpendicular, finally be transported in the middle of the upper and lower copper gang chain of filament cutter of rear end, can realize offal directional cutting, change physical form and color and luster after offal is cut, degrees of fusion after can improving the long filament rate of ratio, stem of thread stem and stem and mixing with other composition in finished cut tobacco, reduce broken rate, can effectively solve and in tobacco business technology for making tobacco threds process, cut the low difficult problem of thread stem rate after stem, be conducive to rolling of finished cut tobacco, thereby can greatly improve cigarette quality and quality.
2, combing sieve comprises the grating of pegging graft in screen frame and screen frame, and screen frame plays a supportive role to grating, and the interval of grating is less than offal length, and grating is fixed on screen frame by pressing handwheel, and grating is detachable, replacing, is convenient to clean and maintenance.
3, the striker plate that driven roll front arranges and switching roller part, can accept offal and prevent that offal from causing the disorderly also further reason stalk of offal state in the time that conveyer belt falls; Also have simultaneously and prevent that material from obstructing the effect that material returns after many.
Brief description of the drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the right view of Fig. 1;
Fig. 3 is the structural representation of combing sieve in Fig. 1;
Fig. 4 is the structural representation of roller part of transferring in Fig. 1.
Detailed description of the invention
Offal carding equipment as shown in Figure 1, Figure 2, Figure 3 and Figure 4, it comprises the feed hopper 2, combing sieve 3, vibration conveying mechanism and the buffer gear that in frame 1 and frame 1, set gradually from top to bottom.Combing sieve 3 comprises the grating 32 of screen frame 31 and screen frame 31 interior grafting, screen frame 31 plays a supportive role to grating 32, and the interval of grating 32 is less than offal length, and screen frame 31 is fixed on feed hopper 2 lower end oral areas by pressing handwheel 33, combing sieve 3 is detachable, replacing, is convenient to clean and maintenance.Vibration conveying mechanism comprises upper mounted plate 24 and bottom plate 25, upper mounted plate 24 two ends are respectively equipped with driven roller 10 and driven roll 13, and driven roll 13 positions are higher than driven roller 10 positions, driven roller 10 is in transmission connection with motor 14, driven roller 10 is provided with conveyer belt 5 with driven roll 13, is interval with scraper plate 4 on conveyer belt 5; On bottom plate 25, be provided with idler roller 11 and shock electric machine 9, idler roller 11 coordinates with conveyer belt 5 transmissions, under shock electric machine 9 effects, makes offal laterally operation as far as possible, thereby reaches the object of preliminary combing, shaping and orientation.Buffer gear comprises the installing plate 23 on spring base 22 and the spring base 22 of the support 21 that is fixed in frame 1, support 21 upper ends, and installing plate 23 is fixed on upper mounted plate 24.Below vibration conveying mechanism, be provided with and expect clearly pallet 8, clear material pallet 8 is fixed on frame 1 bottom, be provided with and draw flitch 6 in the front lower place of driven roll 13, the front upper place of driven roll 13 is provided with striker plate 71 and switching roller part 7, be used for accepting offal, to prevent that offal from causing the disorderly also further reason stalk of offal state while whereabouts, also have the effects that prevent that the how rear stalk material of material from returning simultaneously.
Combing sieve 3 is fixed on vibration conveying mechanism by screen frame 31, and corresponding with feed hopper 2 end openings.
Be provided with movable pulley 15 and balance adjustment seat 16 in frame 1 bottom, movable pulley 15 is convenient to equipment moving, and balance adjustment seat 16 is convenient to conditioning equipment levelness, easy and simple to handle.Balance adjustment seat 16 comprises nut 18 and the adjusting screw mandrel 17 of threaded engagement, and nut 18 is fixed in frame 1, and the upper/lower terminal of adjusting screw 17 is respectively equipped with handwheel 19 and base 20.
Frame 1 outside is provided with casing 26, prevents that device interior from polluting.For the ease of regulating idler roller 11, can on bottom plate 25, tension-regulator be set, easy and simple to handle.
Operation principle of the present invention is: in frame 1, arrange vibration conveying mechanism, on conveyer belt 5, fix multiple scraper plates 4 by the height of the spacing adapting to and adaptation; Under the exciting force effect of shock electric machine 9, after first combing, shaping and a small amount of orientation of combing sieve 3, offal is the state whereabouts of beating, because being to tilt climbing shape, conveyer belt 5 moves upward, make to erect, the offal of tilted direction is after the combing again and shaping of conveyer belt 5, Gai Bian into Transverse to, thereby stably move to front upper place, striker plate 71 and switching roller part 7 are accepted and when offal prevents from, are caused the disorderly and further reason stalk of offal state, and final offal is along drawing flitch 6 and enter in the middle of the upper and lower copper gang chain of filament cutter of next procedure.
Be not limited to above-mentioned embodiment, feed hopper 2 of the present invention, combing sieve 3, vibration conveying mechanism and buffer gear also can be successively set in frame 1 from front to back.

Claims (5)

1. an offal carding equipment, it is characterized in that, comprise the feed hopper, combing sieve, vibration conveying mechanism and the buffer gear that in frame and frame, set gradually from top to bottom, combing sieve is fixed on vibration conveying mechanism, and corresponding with feed hopper end opening, buffer gear is fixed in frame, and vibration conveying mechanism is arranged on buffer gear top; Described vibration conveying mechanism comprises upper mounted plate and bottom plate, and upper mounted plate two ends are respectively equipped with driven roller and driven roll, and driven roller is connected with electric-motor drive, and driven roller and driven roll are provided with conveyer belt; Bottom plate is provided with idler roller and shock electric machine, and idler roller coordinates with conveyer belt transmission; Vibration conveying mechanism below is provided with expects clearly pallet, driven roll front lower place is provided with draws flitch, described combing sieve comprises the grating in screen frame and screen frame, screen frame is fixed on feed hopper lower end oral area by pressing handwheel, described driven roll front is provided with striker plate and switching roller part, and switching roller part border is around being provided with blade.
2. offal carding equipment as claimed in claim 1, is characterized in that, described buffer gear comprises the installing plate on spring base and the spring base of the support that is fixed in frame, support upper end, and installing plate is fixed on upper mounted plate.
3. offal carding equipment as claimed in claim 1 or 2, is characterized in that, described driven roll position is higher than driven roller position.
4. offal carding equipment as claimed in claim 3, is characterized in that, on described conveyer belt, is interval with scraper plate.
5. offal carding equipment as claimed in claim 4, it is characterized in that, described frame bottom is provided with movable pulley and balance adjustment seat, and described balance adjustment seat comprises the nut of threaded engagement and regulates screw mandrel, nut is fixed in frame, and the upper and lower two ends of adjusting screw are respectively equipped with handwheel and base.
CN201210345845.5A 2012-09-18 2012-09-18 Tobacco stems carding device Active CN102894475B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210345845.5A CN102894475B (en) 2012-09-18 2012-09-18 Tobacco stems carding device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201210345845.5A CN102894475B (en) 2012-09-18 2012-09-18 Tobacco stems carding device

Publications (2)

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CN102894475A CN102894475A (en) 2013-01-30
CN102894475B true CN102894475B (en) 2014-12-10

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Application Number Title Priority Date Filing Date
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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103704874B (en) * 2013-11-28 2015-12-30 河南中烟工业有限责任公司 A kind of offal carding equipment for axially cutting stalk
CN107319624A (en) * 2017-07-04 2017-11-07 广东中烟工业有限责任公司 The equipment of pipe tobacco conglomeration after a kind of reduction HDT pneumatic conveying dryings

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3408269A1 (en) * 1984-03-07 1985-09-12 Franz Sagemüller GmbH, 2935 Bockhorn Device for the continuous conveying of vegetable substances, such as tobacco, herbs or the like
DE4224688B4 (en) * 1992-07-25 2006-01-12 Hauni Maschinenbau Ag Arrangement for separating thin and / or short pieces of ribs from tobacco
NO309222B1 (en) * 1999-04-21 2001-01-02 J L Tiedemanns Tobaksfabrik As Justifies the manufacture of tobacco
CN2774172Y (en) * 2004-12-20 2006-04-26 青岛上联机械设备有限公司 Multiple stage fan shape tobacco offal removing vibrasive sieve
CN201194539Y (en) * 2008-05-13 2009-02-18 云南昆船设计研究院 Whirling current vibrating hog shred
CN101697839B (en) * 2009-10-23 2011-12-21 江苏智思机械集团有限公司 Stalk arranging device before tobacco stalk shredding and stalk knot eliminating device
CN201640436U (en) * 2010-04-23 2010-11-24 江西中烟工业有限责任公司南昌卷烟厂 Cut stem thrasher for vibrating screen
CN102106601B (en) * 2011-04-02 2013-05-01 昆明船舶设备集团有限公司 Tobacco stem straightening device
CN102106600B (en) * 2011-04-02 2013-03-20 昆明船舶设备集团有限公司 Feeding device capable of straightening out tobacco stalks
CN102406229A (en) * 2011-11-21 2012-04-11 云南昆船设计研究院 Vibration tobacco stem sorting machine
CN202819601U (en) * 2012-09-18 2013-03-27 河南中烟工业有限责任公司 Cabo combing equipment

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Address after: 450000 Yulin South Road, Henan, Zheng Dong, No. 16 South Road, Zhengzhou

Patentee after: China Tobacco Henan Industrial Co., Ltd.

Address before: 450000 Zhengzhou agricultural road, Henan, No. 29

Patentee before: China Tobacco Henan Industrial Co., Ltd.