Twin fin pipe combination heat exchange element for high-efficient gasification device
Technical field:
The present invention relates to a kind of LNG of being applicable to vaporizer high-performance heat transfer components, especially refer to twin fin pipe combination heat exchange element for a kind of high-efficient gasification device.
Background technology
LNG vaporization refers to the technology of utilizing vaporizer that the LNG of utmost point low temperature is vaporized and also exported to approaching normal temperature, and the vaporising device of active service adopts open-frame type vaporizer as main flow scheme mostly in the world.
Open-frame type vaporizer adopts the heat transfer unit pipe welding townhouse of special tectonic is formed to heat exchanger plates bundle, and LNG enters plate bundle by bottom, by collecting the distribution of distributor pipe even structure, enters each heat transfer unit pipe.Adopt seawater as thermal source, by collecting distributor pipe even structure, spray to heat exchanger plates bunchy top portion, at each heat transfer unit tube outer surface, form falling liquid film and flow, thereby the heat transfer unit pipe inside mobile natural gas that makes progress is heated and reach the object of final vaporization.
In use, heat transfer unit pipe outer wall is near the lower end of gas inlet for open-frame type vaporizer, and LNG and pipe off-lying sea water direct heat-exchange due to very low temperature in pipe, cause ocean temperature sharply to decline.When ocean temperature is during lower than freezing point under corresponding state, seawater just can freeze at heat transfer unit pipe outer wall, thereby affect the whole heat transfer property of heat exchanger tube, and then affect complete machine running efficiency and the output quantity of vaporizing.
For avoiding the long-term erosion of seawater and corrosion, heat transfer unit pipe is selected property aluminum alloy materials, and carries out special sprayed surface processing at heat-transfer pipe outer wall.
Along with the sharp increase of China LNG consumption figure and large import, the research of the LNG vaporization technology relative deficiency that seems.One of core technology that special construction high-performance heat exchange unit pipe is open-frame type vaporizer.The whole dependence on import of open-frame type vaporizer of current China, existing vaporization heat exchanger tube, its heat transfer unit tube outer surface is irregular convex shape, inside pipe wall adopts circumferentially uniform fine and closely woven inner fin.Such version can effectively improve the heat transfer area of outer tube inside and outside wall, has increased the turbulivity of medium in outer tube pipe simultaneously.Because this structure exists the difficulty of processing of certain degree, Mold Making is complicated, and existing mold can not meet seamless extrusion manufacture, because particular aluminum alloy processing one-shaping technique is still immature, has hindered it and has applied simultaneously.
Summary of the invention
The present invention is for avoiding the existing weak point of above-mentioned prior art, provide a kind of conduct heat efficient, manufacture simple, design twin fin pipe combination heat exchange element for high-efficient gasification device accurate, flexible for installation, suppress heat exchange element bottom near the icing phenomenon of LNG porch.
The present invention is that technical solution problem adopts following technical scheme:
Twin fin pipe combination heat exchange element for high-efficient gasification device of the present invention, its design feature is to arrange:
One outer tube, is to erect and installs, and outer tube fin is set vertically on the lateral wall of described outer tube;
One inner tube, is sleeved in described outer tube, and inner tube fin is set vertically on the lateral wall of described inner tube, and described inner tube is in the lower semisection of described outer tube;
One helical form turbulator rod, is sleeved in described outer tube, is in the upper semisection of described outer tube and is undertaken on the top of described inner tube, and the cross section of described helical form turbulator rod is " ten " word.
Twin fin pipe combination heat exchange element for high-efficient gasification device of the present invention, its design feature is also:
The bottom of described inner tube is concordant with the bottom of outer tube, and described helical form turbulator rod is concordant with the top of described outer tube.
The height of described inner tube is half of outer tube height.
Described outer tube fin is concordant with described outer tube bottom, and highly more described outer length of tube is slightly short, and forms on top the conical surface of splaying.
Compared with the prior art, beneficial effect of the present invention is embodied in:
1, the present invention is divided into whole heat exchange length near the vaporization section of bottom and the bringing-up section at close top by inner and outer tubes, in vaporization section, owing to there being the gap of inner tube and outer tube, make LNG in gap prior to the vaporization of inner tube inside, and then the LNG of inner tube inside is heated in continuation as thermal source, such result has caused the raising of outer tube hull-skin temperature, has effectively suppressed freezing of seawater.
2, the present invention just arranges turbulator rod on inner pipe, has effectively increased the flow turbulence degree of natural gas in bringing-up section, has improved heat transfer efficiency.
3, the present invention manufactures simply, and manufacture and maintenance cost are low;
4, in the present invention because inner tube diameter and fin height are easy to control, can be based on heat transfer model according to the Area Ratio that adapts to flow area in the operating condition design adjusting play circulation area size of different disposal amount and interval area and inner tube pipe, thus realize accurate design and the control of heat transfer;
When 5, in the present invention, adjacent outer tube soldering group is dressed up heat transfer plate bundle, only need be by the outer tube fin spot welding townhouse of Arbitrary Relative position.
Accompanying drawing explanation
Fig. 1 is plan structure schematic diagram of the present invention;
Fig. 2 is vertical section of the present invention schematic diagram;
Number in the figure: 1 outer tube fin, 2 outer tubes, 3 turbulator rods, 4 inner tubes, 5 inner tube fins.
The specific embodiment
Referring to Fig. 2, Fig. 3, in the present embodiment, high-efficient gasification device is to arrange by the version of twin fin pipe combination heat exchange element:
One outer tube 2, is to erect and installs, and outer tube fin 1 is set vertically on the lateral wall of outer tube 2;
One inner tube 4, is sleeved in outer tube 2, and inner tube fin 5 is set vertically on the lateral wall of inner tube 4, and inner tube 4 is in the lower semisection of outer tube 2;
One helical form turbulator rod 3, is sleeved in outer tube 2, is in the upper semisection of outer tube 2 and is undertaken on the top of inner tube 4, and the cross section of helical form turbulator rod is " ten " word.
In the present embodiment, the bottom of inner tube is concordant with the bottom of outer tube, and helical form turbulator rod is concordant with the top of outer tube, and the height of inner tube can be half of outer tube height, and outer tube fin is concordant with outer tube bottom; For the ease of the installation of follow-up spray equipment with improve sprayed sea water in the uniformity of outer tube 2 outer surface flow distribution, the outer length of tube of the height of outer tube fin is slightly short, and at the top formation conical surface of splaying.
LNG to be vaporized enters the gap of 4 of the inside of inner tube 4 and outer tube 2 and inner tubes, LNG in gap is owing to directly vaporizing prior to the LNG in inner tube 2 with seawater to make heat exchange, then as the LNG in thermal source heating inner tube 2, such result has caused the raising of outer tube hull-skin temperature, thereby has suppressed freezing of seawater.
Caliber and the fin height of inner tube depend on technology Calculation, can be based on heat transfer model according to the Area Ratio that adapts to flow area in the operating mode detailed design adjusting play circulation area size of different disposal amount and interval area and inner tube 4 pipes, thus realize accurate design and the control of heat transfer.
The number of fins of outer tube can be taked to be circumferentially evenly arranged for 6 or 8, forms plate bundle, and then be assembled into vaporizer heat exchange module by the outer tube fin of adjacent outer tube 2 relative positions 1 being carried out to spot welding townhouse.
Outer tube, inner tube and turbulator rod all can extrusion modlings.