CN102888692A - Flower pillow electromagnetic valve, flower pillow drive board and computer flower pillow thereof - Google Patents

Flower pillow electromagnetic valve, flower pillow drive board and computer flower pillow thereof Download PDF

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Publication number
CN102888692A
CN102888692A CN201210392854XA CN201210392854A CN102888692A CN 102888692 A CN102888692 A CN 102888692A CN 201210392854X A CN201210392854X A CN 201210392854XA CN 201210392854 A CN201210392854 A CN 201210392854A CN 102888692 A CN102888692 A CN 102888692A
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China
Prior art keywords
electromagnetic valve
flower
flower pillow
pillow
pendulum
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CN201210392854XA
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CN102888692B (en
Inventor
程福顺
王大山
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HANGZHOU WEITUI INFORMATION TECHNOLOGY Co Ltd
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HANGZHOU WEITUI INFORMATION TECHNOLOGY Co Ltd
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Publication of CN102888692B publication Critical patent/CN102888692B/en
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Abstract

The invention mainly discloses a flower pillow electromagnetic valve, a flower pillow drive board and a computer flower pillow thereof. The flower pillow electromagnetic valve comprises a bracket and at least one control unit which is used for controlling a flat needle, wherein each control unit comprises a pendulous piece which is fixed on the bracket and can swing freely around a fixed point, a coiling assembly which is arranged on the bracket and is aligned with the two ends of the pendulous piece for actuating the end part of the pendulous piece, a hole slot which is arranged on the bracket and is aligned with one end of the pendulous piece, and a steel needle which is arranged in the hole slot. The flower pillow driving board comprises a base plate which is provided with wiring, a plurality of the above-said flower pillow electromagnetic valves which are fixed on the base plate, and a steel needle fixed frame. The computer flower pillow comprises a plurality of flower pillow driving boards and a circuit controller. According to the invention, paperless pattern racking can be realized, the cost is lowered, the operation is stable and the smoothness of the swing is ensured.

Description

A kind of flower pillow electromagnetic valve, jacquard card drive board and computer flower pillow thereof
Technical field
The present invention relates to the needle selecting device technical field of control weaving loom machinery jacquard, special and a kind of jacquard card drive board of spending the pillow electromagnetic valve, being consisted of by this flower pillow electromagnetic valve and computer thereof spend rest the head on relevant.
Background technology
Traditional mechanical jacquard, the device of control jacquard needle selecting is by iron cylindrical fireworks, rotating mechanism with contain that porose cardboard consists of, make control flower type cardboard with holes and need to pass through programming, punching, threading, the fixing a series of processes such as cardboard is installed that reach, and colored type need the cardboard amount minimum several thousand sheets, many hundreds of thousands that reach are opened, and on average also have about five thousand sheets.If cardboard punching mistake is also just thoroughly scrapped.
Cardboard can not be placed for a long time in addition, otherwise the deliquescing of making moist can not use, and preserves cardboard and also need very large space.Management is got up also very difficult, is disposable use substantially.
Another shortcoming of cardboard jacquard weave be speed soon not, can not be above 150 rev/mins.The problems such as to weave cost high so traditional mechanical jacquard exists, and efficient is low, and man-hour is long.It is the major reason that industry development is weaved in restriction.
In Chinese patent ZL03143995.0, in order to address the above problem, Electronic card has been proposed.Its operation principle is: with bistable electromagnetic valve reach Electronic card " porose ' ' and " atresia " these two states; coil is on the plastic coil skeleton of interior sky; a block is arranged on the coil rack; coil rack moves up and down along iron core, and its block blocks pushes pin or do not block push pin formation " porose " or " atresia " these two states.Each coil rack has 2 blocks of permanent magnets and 1 iron core.
The defective that technical scheme in this patent exists has:
1, the interior empty plastic coil frame distortion of can generating heat when coil is switched on work for a long time causes normally realizing " porose " and " atresia " state, the waste product cloth also will occur knitting.
2, whole coil rack is that electromagnetic force must overcome weight and the inboard frictional force that contacts generation with the iron core large tracts of land of coil rack of coil rack itself and enamel-covered wire, ability upward sliding simultaneously by being used for finishing and moving up and down of electromagnetic force.So the power attenuation of the overwhelming majority is arranged overcoming on the own wt, causes power dissipation.
3, the permanent magnet heating also can make magnetic behavior descend.
Given this, the inventor designs a kind of flower pillow electromagnetic valve, jacquard card drive board and computer flower pillow thereof, and this case produces thus.
Summary of the invention
The object of the present invention is to provide a kind of flower pillow electromagnetic valve, jacquard card drive board and computer flower pillow thereof, realize without the paper jacquard weave, reduce cost, working stability is guaranteed to swing smooth and easy.
In order to achieve the above object, the present invention is achieved through the following technical solutions:
A kind of flower pillow electromagnetic valve comprises: support and at least one control module for the control eedles; Each control module comprises and being fixed on the support and can be around pendulum that fixing point freely swings, rack-mount and aim at the hole slot in alignment with pendulum one end that carries out offering on the wire-winding unit of adhesive pendulum end, the support in the pendulum two ends, be placed on the draw point in the hole slot.
Described control module front and back on support are symmetrical, and coil groove bottom opening is communicated with the pendulum groove.
Described wire-winding unit comprises iron core, be enclosed within the outer skeleton of iron core, around to the coil outside skeleton.
Described pendulum is the lamellar body that magnetic conductive material is made, and the centre has the through hole for sheathed balance staff, and balance staff is fixed on the support.
Described pendulum is enclosed within on the balance staff, and the outside of pendulum is fixed by a circlip.
Described circlip is the fan ring structure, and its inner circle center hole is for fixing the cell body of balance staff, and stretch out in the cell body both sides offer a pair of be used to elastically-deformable lug is provided.
Described support bottom, pendulum groove wherein an end extend outward jut, and described hole slot is opened in the jut.
A kind of jacquard card drive board comprises substrate with circuit wiring, is fixed on a plurality of above-mentioned flower pillow electromagnetic valve, draw point fixed mount on the substrate; A plurality of flower pillow electromagnetic valves are divided into laterally zygomorphic two row, and the pendulum of up flower pillow electromagnetic valve and descending flower pillow electromagnetic valve is placed in opposite directions; The adjacent arrangement of adjacent flower pillow electromagnetic valve in every row, and the rear flower pillow electromagnetic valve hole slot outer end that do not stop last flower pillow electromagnetic valve, all draw points pass from the hole slot of flower pillow electromagnetic valve, and unified being bearing on the draw point fixed mount.
First electromagnetism of first electromagnetism of described up flower pillow electromagnetic valve and descending flower pillow electromagnetic valve closely reclines in opposite directions; Be arranged in adjacent two the flower pillow electromagnetic valves with delegation, a rear flower pillow electromagnetic valve is folded on the jut that leans against last flower pillow electromagnetic valve.
A kind of computer flower pillow, comprise a plurality of described jacquard card drive boards and circuit controller, a plurality of jacquard card drive boards vertically stack arrangement, passing substrate by fixture is fixed and is integral, circuit controller forms with each jacquard card drive board and is electrically connected, and controls the "on" position of the hot-wire coil of each flower pillow electromagnetic valve on each jacquard card drive board.
After adopting such scheme, the present invention has many beneficial effects:
The present invention realizes without the paper jacquard weave, reduce cost, the machinery jacquard just can go out cloth owing to will make first cardboard, the actual time that goes out sample cloth was taken about 10 days, and the time of utilizing electronic pattern pillow to go out sample cloth adds that the time that picture is spent the type file also only needs 1.5 hours, if any ready-made colored type file as long as the input computer just can go out sample cloth at once.Can improve about loom speed 30%---40%, enhance productivity.The machinery jacquard can only hang 6000 at most---10000 cardboards, and utilize electronic pattern pillow can hold the colored type of 600,000 cardboards.Computer controller can calculate output and equipment operating efficiency automatically, saves human resources.
In technical solution of the present invention, hot-wire coil is fixed, does not have the rear stuck problem of hot-wire coil heating distortion, pendulum is the both sides balance just as balance, the swing of pendulum utilizes lever principle, and electromagnetic force is fully used, and realizes that the pass blocking state of hole slot switches.The oscillating stroke of pendulum outermost end only has 1.8mm, and swing speed can reach per minute 700 times.
Description of drawings
Fig. 1 is the flower pillow electromagnetic valve general structure schematic diagram of preferred embodiment of the present invention;
Fig. 2 is the stereogram of preferred embodiment pendulum of the present invention;
Fig. 3 is the stereogram of preferred embodiment circlip of the present invention;
Fig. 4 is the stereogram of preferred embodiment wire-winding unit support of the present invention;
Fig. 5 is the stereogram of preferred embodiment wire-winding unit iron core of the present invention;
Fig. 6 is the stereogram of preferred embodiment wire-winding unit skeleton of the present invention;
Fig. 7 is the stereogram of preferred embodiment wire-winding unit of the present invention;
Fig. 8 is the stereogram of preferred embodiment jacquard card drive board of the present invention;
Fig. 9 is the stereogram of faller gill plug-in unit one on the preferred embodiment jacquard card drive board of the present invention;
Figure 10 is a plurality of jacquard card drive board assembling stereograms of preferred embodiment of the present invention.
The specific embodiment
By reference to the accompanying drawings, preferred embodiment of the present invention is described in further details.
As shown in Figure 1, the parts that mainly comprise of the flower pillow of in the present embodiment electromagnetic valve 6 have a support 1,2 pendulums 2,4 wire-winding units 3.1 pendulum 2,2 wire-winding units 3 form one group of control module.Symmetrical before and after two control modules, thus in the present embodiment then wherein a side specifically describe.
Support 1 is the support body parts in the flower pillow electromagnetic valve, and in conjunction with Fig. 4, remaining part is all mounted thereto.In the present embodiment, left and right sides bilateral symmetry is offered two vertical coil grooves 11 on support 1, is used for installing fixedly wire-winding unit 3.Below coil groove 11, offer a horizontal pendulum groove 12, be used for putting pendulum 2.Offer hole 13 in the bottom of coil groove 11, be communicated with pendulum groove 12, so that wire-winding unit 3 can interact with pendulum 2.
Pendulum 2 is a lamellar body that magnetic conductive material is made as shown in Figure 2, and the centre offers balance staff through hole 21, and pendulum 2 covers are fixed on the balance staff 14 that is positioned on the support 1 pendulum groove 12, can rotate around balance staff 14.Vertical with wire-winding unit 3 after pendulum 2 assemblings, and wire-winding unit 3 is aligned in top, 2 two ends of pendulum.
In order to ensure fixing between pendulum 2 and the balance staff 14, also be provided with a circlip 4 in the outside of pendulum 2, circlip 4 is a fan ring structure, the central angle of its opening part is generally 45 degree between 120 degree less than 180 degree.Its inner circle center hole is for fixing the cell body 41 of balance staff 14, and stretches out in cell body 41 bilateral symmetry and to offer a pair of lug 42.When balance staff 14 snaps in cell body 41, have certain elastic space like this, easy to assembly, be conducive to better fixedly pendulum 2.
Wire-winding unit 3 comprises iron core 31, skeleton 32, coil 33.Iron core 31 is sheet core that ferrous material is made, and skeleton 32 is the plastics external member, is nested with in the outside of iron core 31, and coil 33 is around extremely on skeleton 32.During coil 33 energising work, produce the principle in magnetic field based on hot-wire coil, wherein coil 33 energisings of the wire-winding unit 3 of an end on support 1, produce magnetic field, a wherein end of adhesive pendulum 2, thus, pendulum 2 types are in the structure of balance, an end perk, and an end sinks.
Bottom at support 1, laterally extend a jut 15 outside the lateral of pendulum groove 12, offer horizontal hole slot 16 in the jut 15, the groove of a circular hole specifically, hole slot 16 1 ends are communicated with pendulum groove 12, and be aligned in the end of pendulum 2, in hole slot 16, wear and put a draw point 5.
Spend the operation principle of pillow electromagnetic valve 6 to be, produce magnetic field when one of them wire-winding unit 3 powers on, then an end of adhesive pendulum 2 correspondences upwarps, and the other end sinks, and realizes thus the pass blocking state of hole slot 16.When an end of the close hole slot 16 of pendulum sinks, block hole slot 16, be " atresia " state, otherwise, for " porose " state, realize thus the effect to draw point 5.
In conjunction with Fig. 8, be a jacquard card drive board 7, mainly comprise substrate 71 and be fixed on the substrate 71 16 flower pillow electromagnetic valves 6, form on flower pillow electromagnetic valve 6 and the substrate 71 and be electrically connected.16 flower pillow electromagnetic valves 6 are divided into up and down two row arrangement, and lay in opposite directions pendulum 2 positions.Wherein the first flower pillow electromagnetic valve 6 of two row abuts against together up and down, all the other rest the head on electromagnetic valves 6 near arrangement with adjacent two flowers in the delegation, and a rear flower pillow electromagnetic valve 6 is outside mobile same distance all, and this distance is as the criterion not block hole slot 16, so that the draw point 5 that is placed in the hole slot 16 moves smooth and easy.In the present embodiment, a rear flower pillow electromagnetic valve 6 is close on the jut 16 of previous flower pillow electromagnetic valve 6, like this so that delegation spends the 6 stepped distributions of pillow electromagnetic valve.
All draw points 5 are after hole slot 16 passes, tail end is same to be bearing on the draw point fixed mount 72, be not respectively arranged with faller gill plug-in unit 1 and faller gill plug-in unit 2 74 in middle part and the edge of substrate 71 by bending in order to ensure draw point 5 middle parts, both structures are similar, pass quantity difference, be illustrated in figure 9 as faller gill plug-in unit 1, draw point 5 passes the perforation 75 on the faller gill plug-in unit 1, is supported fixing.
Computer flower pillow 8 by above-mentioned jacquard card drive board 7 consists of comprises a plurality of described jacquard card drive boards 7 and circuit controller (not shown in FIG.), and jacquard card drive board 7 vertically stacks arrangement, and stacking quantity can decide according to actual conditions.The circuit signal of all jacquard card drive boards 7 is provided by circuit controller.
During 8 work of computer among the present invention flower pillow, at first whole computer flower pillow 8 is fixed on the jacquard eedles matrix, all eedles heads insert in the corresponding hole of draw point fixed mount 72.Circuit controller sends flower shape signal for each flower pillow electromagnetic valve 6 on each jacquard card drive board 7, so that each flower pillow electromagnetic valve 6 produces " atresia " or " porose " state.Then, whole jacquard card drive board 7 integrated movings, the draw point 5 under " atresia " state is just withstood by pendulum 2, along with jacquard card drive board 7 moves, and the draw point 5 under " porose " state keeps original position because pendulum 2 is stepped down, be not subjected to moving influence, produce thus the control of jacquard flower shape.
Above-described embodiment only is used for explaining inventive concept of the present invention, but not to the restriction of rights protection of the present invention, allly utilizes this design that the present invention is carried out the change of unsubstantiality, all should fall into protection scope of the present invention.

Claims (10)

1. a flower pillow electromagnetic valve is characterized in that: comprise support and at least one control module for the control eedles; Each control module comprises and being fixed on the support and can be around pendulum that fixing point freely swings, rack-mount and aim at the hole slot in alignment with pendulum one end that carries out offering on the wire-winding unit of adhesive pendulum end, the support in the pendulum two ends, be placed on the draw point in the hole slot.
2. a kind of flower as claimed in claim 1 is rested the head on electromagnetic valve, it is characterized in that: described control module front and back on support are symmetrical, and coil groove bottom opening is communicated with the pendulum groove.
3. a kind of flower pillow electromagnetic valve as claimed in claim 1 is characterized in that: described wire-winding unit comprises iron core, is enclosed within the outer skeleton of iron core, around to the coil outside skeleton.
4. a kind of flower as claimed in claim 1 is rested the head on electromagnetic valve, and it is characterized in that: described pendulum is the lamellar body that magnetic conductive material is made, and the centre has the through hole for sheathed balance staff, and balance staff is fixed on the support.
5. a kind of flower as claimed in claim 1 is rested the head on electromagnetic valve, and it is characterized in that: described pendulum is enclosed within on the balance staff, and the outside of pendulum is fixed by a circlip.
6. a kind of flower pillow electromagnetic valve as claimed in claim 5, it is characterized in that: described circlip is the fan ring structure, its inner circle center hole is for fixing the cell body of balance staff, and stretch out in the cell body both sides offer a pair of be used to elastically-deformable lug is provided.
7. a kind of flower as claimed in claim 1 is rested the head on electromagnetic valve, and it is characterized in that: described support bottom, pendulum groove wherein an end extend outward jut, and described hole slot is opened in the jut.
8. jacquard card drive board is characterized in that: comprise substrate with the circuit wiring, be fixed on a plurality of above-mentioned flower pillow electromagnetic valve, draw point fixed mount on the substrate; A plurality of flower pillow electromagnetic valves are divided into laterally zygomorphic two row, and the pendulum of up flower pillow electromagnetic valve and descending flower pillow electromagnetic valve is placed in opposite directions; The adjacent arrangement of adjacent flower pillow electromagnetic valve in every row, and the rear flower pillow electromagnetic valve hole slot outer end that do not stop last flower pillow electromagnetic valve, all draw points pass from the hole slot of flower pillow electromagnetic valve, and unified being bearing on the draw point fixed mount.
9. a kind of jacquard card drive board as claimed in claim 8 is characterized in that: first electromagnetism of described up flower pillow electromagnetic valve closely reclines in opposite directions with first electromagnetism of descending flower pillow electromagnetic valve; Be arranged in adjacent two the flower pillow electromagnetic valves with delegation, a rear flower pillow electromagnetic valve is folded on the jut that leans against last flower pillow electromagnetic valve.
10. a computer flower is rested the head on, it is characterized in that: comprise a plurality of described jacquard card drive boards and circuit controller, a plurality of jacquard card drive boards vertically stack arrangement, passing substrate by fixture is fixed and is integral, circuit controller forms with each jacquard card drive board and is electrically connected, and controls the "on" position of the hot-wire coil of each flower pillow electromagnetic valve on each jacquard card drive board.
CN201210392854XA 2012-10-16 2012-10-16 Flower pillow electromagnetic valve, flower pillow drive board and computer flower pillow thereof Expired - Fee Related CN102888692B (en)

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Application Number Priority Date Filing Date Title
CN201210392854XA CN102888692B (en) 2012-10-16 2012-10-16 Flower pillow electromagnetic valve, flower pillow drive board and computer flower pillow thereof

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CN102888692B CN102888692B (en) 2013-11-27

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105019094A (en) * 2014-04-15 2015-11-04 王铁钢 Embroidered pillow needle selecting electromagnetic valve
CN106192194A (en) * 2016-08-30 2016-12-07 宜兴市华宜针织有限公司 Two-needle bar jacquard warp tap electronic edition erects pin and controls device

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2305444A (en) * 1995-09-26 1997-04-09 Brian Beech Heald control mechanism for a loom
FR2830024A1 (en) * 2001-09-26 2003-03-28 Innotextile Loom needle displacement control unit has needles sliding in module cavities and controlled electromagnetically by locking rods
CN101876116A (en) * 2010-07-13 2010-11-03 杭州天迈纺织电子科技有限公司 Electronic jacquard card drive board
CN101876117A (en) * 2010-07-13 2010-11-03 杭州天迈纺织电子科技有限公司 Electronic jacquard card needle-selection drive board
CN201729940U (en) * 2010-07-16 2011-02-02 陈国强 148o jacquard machine computer control device
CN102181985A (en) * 2011-05-30 2011-09-14 祝新建 Electronic jacquard card and drive board thereof
CN102345202A (en) * 2011-05-06 2012-02-08 柴飞标 Double-acting type electronic jacquard pillow
CN202913151U (en) * 2012-10-16 2013-05-01 杭州微推信息科技有限公司 Embroidered pillow solenoid valve, embroidered pillow driving plate thereof and computer embroidered pillow with embroidered pillow driving plate

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2305444A (en) * 1995-09-26 1997-04-09 Brian Beech Heald control mechanism for a loom
FR2830024A1 (en) * 2001-09-26 2003-03-28 Innotextile Loom needle displacement control unit has needles sliding in module cavities and controlled electromagnetically by locking rods
CN101876116A (en) * 2010-07-13 2010-11-03 杭州天迈纺织电子科技有限公司 Electronic jacquard card drive board
CN101876117A (en) * 2010-07-13 2010-11-03 杭州天迈纺织电子科技有限公司 Electronic jacquard card needle-selection drive board
CN201729940U (en) * 2010-07-16 2011-02-02 陈国强 148o jacquard machine computer control device
CN102345202A (en) * 2011-05-06 2012-02-08 柴飞标 Double-acting type electronic jacquard pillow
CN102181985A (en) * 2011-05-30 2011-09-14 祝新建 Electronic jacquard card and drive board thereof
CN202913151U (en) * 2012-10-16 2013-05-01 杭州微推信息科技有限公司 Embroidered pillow solenoid valve, embroidered pillow driving plate thereof and computer embroidered pillow with embroidered pillow driving plate

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105019094A (en) * 2014-04-15 2015-11-04 王铁钢 Embroidered pillow needle selecting electromagnetic valve
CN106192194A (en) * 2016-08-30 2016-12-07 宜兴市华宜针织有限公司 Two-needle bar jacquard warp tap electronic edition erects pin and controls device

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