CN102887639A - Glass fiber online chopping machine - Google Patents
Glass fiber online chopping machine Download PDFInfo
- Publication number
- CN102887639A CN102887639A CN2012104021224A CN201210402122A CN102887639A CN 102887639 A CN102887639 A CN 102887639A CN 2012104021224 A CN2012104021224 A CN 2012104021224A CN 201210402122 A CN201210402122 A CN 201210402122A CN 102887639 A CN102887639 A CN 102887639A
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- Prior art keywords
- rubber roll
- rubber roller
- rotor
- glass fibre
- rotating disk
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
The invention provides a glass fiber online chopping machine, comprising a machine frame, a rubber roller driving device, a rubber roller and a knife roller, wherein the rubber roller is connected with the rubber roller driving device; the knife roller rotates under the drive of the rubber roller; the glass fiber online chopping machine further comprises a rubber roller turntable driving device and a rubber roller turntable; the glass fiber online chopping machine is provided with 2-5 sets of rubber roller driving devices which are uniformly arranged on the rubber roller turntable; the rubber roller turntable driving device is arranged on the machine frame; the rubber roller turntable is connected with the rubber roller turntable driving device; the rubber roller turntable driving device is arranged on the rubber roller turntable; the knife roller and the machine frame are connected in a sliding way. 2-5 rubber rollers can be replaced for multiple times; the knife roller can move to be close to or far away from the rubber roller turntable by horizontal movement, the rubber rollers rotate along the rubber roller turntable, and meanwhile, each rubber roller can rotate independently by various rubber roller driving devices. According to the glass fiber online chopping machine, the rubber roller or knife roller can be replaced optionally, so that the continuous production is achieved, the yield is greatly improved, the product quality is stabilized, the labor intensity is reduced, and the energy consumption and pollution are reduced.
Description
Technical field
The present invention is the online cutter of a kind of glass fibre, and this technology is applied to the glass fibre production unit.
Background technology
Characteristics in the glass fibre production are that glass fibre flows out from bushing continuously, can not be interrupted by subsequent technique.Online chopped referring to from bushing glass fibre out, without wire drawing and oven dry, directly chopped by online cutter.It is online that chopped chopped off-line is chopped again has advantages such as technological process is short, energy-conservation through wire drawing and oven dry than needing.
In the glass fibre production technique, the chopped technological process of off-line is long, labour productivity is low, energy consumption is high.Online choppedly directly carry out choppedly because do not need to be molded into tubular and baking operation, have energy-conservation and efficient characteristics.But traditional online cutter causes yield rate and production efficiency to reduce because not producing continuously, has had a strong impact on development and the application of online chopped technique.
At present, the online cutter of traditional glass fibre only has a pair of rotor and rubber roll, as depicted in figs. 1 and 2, rubber roll 6 ' is connected with rubber roll drive unit 16 ', rubber roll drive unit 16 ' is installed on the frame 1, and rotor 3 ' is driven by rubber roll 6 ' and rotates, and need to shut down replacing when rotor or rubber roll exhaust, can't realize continuously choppedly, glass fibre 11 a large amount of in the Renewal process are not because being dropped by the chopped waste product that becomes; Change complete rear cutter and restart in the process that reaches normal chopped production, a small amount of glass fibre is also arranged because becoming upper captacula not by the chopped waste product that becomes.
Therefore, traditional online chopped technique because of waste and seriously polluted, yield rate is low, cost is high, quality is unstable, and in glass fibre production, do not promoted.
Summary of the invention
The object of the present invention is to provide a kind of reasonable in design, can change at any time rubber roll and rotor, can produce continuously, output is high, and yield rate is high, and final product quality is stable, labour intensity is low, and energy consumption and pollution are little, and rubber roll and rotor are changed the smoothly online short machine of glass fibre.
It is that the online cutter of this glass fibre comprises frame, rubber roll drive unit, rubber roll and rotor that the present invention solves the problems of the technologies described above the technical scheme that adopts, described rubber roll is connected with the rubber roll drive unit, rotor is driven by rubber roll and rotates, it is characterized in that: also comprise rubber roll rotating blade drive and rubber roll rotating disk, described rubber roll drive unit and rubber roll are supporting, and are provided with two to five covers; Described rubber roll drive unit is installed on the rubber roll rotating disk and evenly distributes on rubber roll rotating disk circumferential direction, and rubber roll is connected with the rubber roll rotating blade drive, and rotor and frame are slidingly connected.Rubber roll is provided with two to five and can changes repeatedly, rotor by move horizontally can near or away from the rubber roll rotating disk, rubber roll is with the rubber roll turntable rotation, each rubber roll has rubber roll drive unit separately independently to rotate simultaneously.Can change at any time rubber roll or rotor, produce continuously, greatly improve yield rate, stablized final product quality, reduce labour intensity, reduce energy consumption and pollution.
Every cover rubber roll of installing on the rubber roll rotating disk of the present invention is identical with rubber roll drive unit model.The rubber roll rotating disk is operated steadily, easily control.
The present invention also comprises rotor rotating blade drive and rotor rotating disk, and described rotor rotating blade drive and frame are slidingly connected, and the rotor rotating disk is connected with the rotor rotating blade drive, and described rotor is provided with 2 to 5 and evenly be installed on the rotor rotating disk.The rotor rotating disk by move horizontally can near or away from the rubber roll rotating disk, rotor can be changed repeatedly with the rotor turntable rotation.
Rubber roll of the present invention is provided with silk ring on the rubber roll away from an end of frame, and the diameter of silk ring is less than the diameter of rubber roll on the described rubber roll.Coiling, tension and store glass fiber when the silk ring is used for startup or changes rubber roll on the rubber roll.
The present invention also comprises the roller for clamping and winding glass fibre.Roller is used for collecting and depositing the glass fibre of rubber roll or rotor Renewal process.
The present invention also comprises and is used for the screw mandrel that pushes away of sliding glass fiber when changing rubber roll.But push away screw mandrel horizontal extension or movement, be used for to start or push glass fibre on the rubber roll silk ring or roller from rubber roll when changing rubber roll, silk ring or roller are withdrawn into rubber roll from the rubber roll.
The present invention also comprises and is used for the swing driving lever of sliding glass fiber when changing rubber roll.Be used for to start or glass fibre is allocated to silk ring or roller on the rubber roll from rubber roll when changing rubber roll, silk ring or roller pull back to rubber roll from the rubber roll.
The present invention compared with prior art realizes the continuity of production by a plurality of rotors and rubber roll are set, solved and how will be directed to another to this difficult problem between rotor for subsequent use and the rubber roll by the glass fibre in chopped, improved glass chopped yield rate, reduced the quantity discharged of waste glass fibre, improve simultaneously output, reduced energy consumption and the oven dry exhaust gas emission of glass chopped production.
Description of drawings
Fig. 1 is the main TV structure schematic diagram of prior art.
Fig. 2 is the plan structure schematic diagram of prior art.
Fig. 3 is the main TV structure schematic diagram of the present embodiment normal operation.
Fig. 4 is the plan structure schematic diagram of the present embodiment normal operation.
Fig. 5 is the main TV structure schematic diagram before the present embodiment is changed rubber roll.
Fig. 6 is the plan structure schematic diagram before the present embodiment is changed rubber roll.
Fig. 7 is that the present embodiment rubber roll rotating disk turns over 90 main TV structure schematic diagram when spending.
Fig. 8 is that the present embodiment rubber roll rotating disk turns over 90 plan structure schematic diagram when spending.
Fig. 9 is that the present embodiment rubber roll rotating disk turns over 180 main TV structure schematic diagram when spending.
Figure 10 is that the present embodiment rubber roll rotating disk turns over 180 plan structure schematic diagram when spending.
Figure 11 is the main TV structure schematic diagram of working order behind the present embodiment replacing rubber roll.
Figure 12 is the plan structure schematic diagram of working order behind the present embodiment replacing rubber roll.
Label declaration: silk ring 9 on silk ring 7, B rubber roll 8, the B rubber roll on frame 1, rotor rotating disk 2, A rotor 3, B rotor 4, rubber roll rotating disk 5, A rubber roll 6, the A rubber roll, push away screw mandrel 10, glass fibre 11, rotor rotating blade drive 12, rubber roll rotating blade drive 15, A rubber roll drive unit 16, B rubber roll drive unit 18, rotor 3 ', rubber roll 6 ', rubber roll drive unit 16 '.
Embodiment
The present invention is described in further detail below in conjunction with embodiment, and following examples are explanation of the invention and the present invention is not limited to following examples.
Embodiment 1: shown in Fig. 3 and 4, the A rotor 3 of same model and B rotor 4 are installed on the rotor rotating disk 2 simultaneously, rotor rotating disk 2 is connected with rotor rotating blade drive 12, A rotor 3 and B rotor 4 can be with rotor rotating disk 2 rotation transposition, rotor rotating disk 2 by move horizontally can near or away from rubber roll rotating disk 5.A rubber roll 6 and the B rubber roll 8 of same model are installed on the rubber roll rotating disk 5, rubber roll rotating disk 5, A rubber roll 6 and B rubber roll are connected to be connected with B rubber roll drive unit with rubber roll rotating blade drive 15, A rubber roll drive unit 16 respectively and are connected, A rubber roll 6 and B rubber roll 8 can independently rotate, and A rubber roll 6 and B rubber roll 8 can be simultaneously with 5 rotations of rubber roll rotating disk.The end of A rubber roll 6 and B rubber roll 8 (away from an end of frame 1) is respectively equipped with on the A rubber roll silk ring 9 on silk ring 7 and the B rubber roll, the diameter of described upper silk ring is slightly smaller than the diameter of rubber roll, reel and tension glass fibre 11 store glass fiber 11 when changing rubber roll when being used for starting.But push away screw mandrel 10 horizontal extensions or movement, push glass fibre 11 to upper silk ring from rubber roll when being used for starting, be withdrawn into rubber roll from upper silk ring when changing rubber roll.When working among the figure, thereby A rotor 3 compresses A rubber roll 6 glass fibre 11 is cut off, A rotor 3 and A rubber roll 6 all are working roll and high speed rotating, and B rotor 4 and B rubber roll 8 are spare roll and not rotation, and rotor is by the rear driven rotary of rubber roll contact.
As illustrated in Figures 5 and 6, when A rubber roll 6 may wear to a certain degree, need to exchange jobs rubber roll and rubber roll for subsequent use, at this moment, first rotor rotating disk 2 is moved horizontally away from rubber roll rotating disk 5, then with pushing away screw mandrel 10 that glass fibre 11 is extrapolated to the A rubber roll on the silk ring 7 from A rubber roll 6 again, glass fibre 11 has tension force and viscosity, is pushed away to be wound into very soon when screw mandrel 10 is released that silk encircles on 7 on the A rubber roll.
Shown in Fig. 7 and 8, rubber roll rotating disk 5 has turned clockwise 90 when spending, and B rubber roll 8 begins to accelerate and rotation, and silk ring 9 begins to contact glass fibre 11 on the B rubber roll, and 6 rotations of A rubber roll are slowed down.
As shown in Figures 9 and 10, rubber roll rotating disk 5 has turned clockwise 180 when spending, along with A rubber roll 6 gradually stall and B rubber roll 8 accelerate rotation, glass fibre 11 is wound on the B rubber roll silk ring 9 fully, rotor rotating disk 2 moves to left and makes rotor near B rubber roll 8.
As shown in FIG. 11 and 12, push away screw mandrel 10 glass fibre 11 is drawn toward close frame 1 direction, glass fibre 11 is wound up on the B rubber roll 8, and is compressed, cut off by B rubber roll 8 and rotor.When the B rubber roll worked, A rubber roll 6 can be removed loaded onto again as rubber roll for subsequent use so circulation after safeguarding.
More than be the process to change jobs rubber roll and rubber roll for subsequent use, according to the production practical situation, can change simultaneously rubber roll and rotor, rotor is realized exchange by rotation rotor rotating disk 2.Also can exchange separately rotor, only need when only exchanging rotor glass fibre 11 to be released and is wound into upper silk ring and get final product with pushing away screw mandrel 10, not need rotary rubber roller rotating disk 5, only need rotation rotor rotating disk 2 exchange behind the rotors by push away screw mandrel 10 retract can continue chopped.
Rubber roll among other embodiment: the embodiment 1 and rubber roll drive unit can be provided with the 2-5 cover, but the result of use of 2 covers is best, moves the most stable; Rotor can be provided with 2-5, but 2 result of use is best, moves the most stable.Be used for the pushing away screw mandrel 10 and can replace to the swing driving lever of sliding glass fiber when changing rubber roll among the embodiment 1, be used for starting or glass fibre be allocated to silk ring or roller on the rubber roll from rubber roll when changing rubber roll, silk ring or roller pull back to rubber roll from the rubber roll.The design of the upper silk ring among the embodiment 1 can replace to the roller for clamping and winding glass fibre, and roller is used for collecting and depositing the glass fibre of rubber roll or rotor Renewal process.
In addition, need to prove, the specific embodiment described in this specification sheets, the shape of its parts and components, institute's title of being named etc. can be different.Allly conceive equivalence or the simple change that described structure, feature and principle are done according to patent of the present invention, be included in the protection domain of patent of the present invention.Those skilled in the art can make various modifications or replenish or adopt similar mode to substitute described specific embodiment; only otherwise depart from structure of the present invention or surmount this scope as defined in the claims, all should belong to protection scope of the present invention.
Claims (7)
1. online cutter of glass fibre, comprise frame, rubber roll drive unit, rubber roll and rotor, described rubber roll is connected with the rubber roll drive unit, rotor is driven by rubber roll and rotates, it is characterized in that: also comprise rubber roll rotating blade drive and rubber roll rotating disk, described rubber roll drive unit and rubber roll are supporting, and are provided with two to five covers; Described rubber roll drive unit is installed on the rubber roll rotating disk and evenly distributes on rubber roll rotating disk circumferential direction, and rubber roll is connected with the rubber roll rotating blade drive, and rotor and frame are slidingly connected.
2. the online cutter of glass fibre according to claim 1, it is characterized in that: every cover rubber roll of installing on the described rubber roll rotating disk is identical with rubber roll drive unit model.
3. the online cutter of glass fibre according to claim 2, it is characterized in that: also comprise rotor rotating blade drive and rotor rotating disk, described rotor rotating blade drive and frame are slidingly connected, the rotor rotating disk is connected with the rotor rotating blade drive, and described rotor is provided with 2 to 5 and evenly be installed on the rotor rotating disk.
4. according to claim 2 or the online cutter of 3 described glass fibre, it is characterized in that: described rubber roll is provided with silk ring on the rubber roll away from an end of frame, and the diameter of silk ring is less than the diameter of rubber roll on the described rubber roll.
5. it is characterized in that according to claim 2 or the online cutter of 3 described glass fibre: also comprise many to being used for clamping and twining the roller of glass fibre.
6. it is characterized in that according to claim 4 or the online cutter of 5 described glass fibre: also comprise being used for the screw mandrel that pushes away of sliding glass fiber when changing rubber roll.
7. it is characterized in that according to claim 4 or the online cutter of 5 described glass fibre: also comprise being used for the swing driving lever of sliding glass fiber when changing rubber roll.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210402122.4A CN102887639B (en) | 2012-10-22 | 2012-10-22 | Glass fiber online chopping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210402122.4A CN102887639B (en) | 2012-10-22 | 2012-10-22 | Glass fiber online chopping machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102887639A true CN102887639A (en) | 2013-01-23 |
| CN102887639B CN102887639B (en) | 2015-02-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210402122.4A Active CN102887639B (en) | 2012-10-22 | 2012-10-22 | Glass fiber online chopping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102887639B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104355537A (en) * | 2014-10-16 | 2015-02-18 | 宿迁市天彩玻璃纤维有限公司 | Glass fiber cutting and dispersing machine |
| CN112408780A (en) * | 2020-12-04 | 2021-02-26 | 泰安顺茂新材料技术有限公司 | Unilateral automatic reversing continuous online glass fiber chopping machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0741333A (en) * | 1993-07-29 | 1995-02-10 | Nippon Electric Glass Co Ltd | Long fiber cutter |
| CN101786791A (en) * | 2010-02-04 | 2010-07-28 | 泰安翰群光电科技有限公司 | Off-line glass fiber chopping machine |
| CN102094263A (en) * | 2010-12-15 | 2011-06-15 | 重庆国际复合材料有限公司 | Fiber chopping machine |
| CN202492216U (en) * | 2012-02-07 | 2012-10-17 | 广东金明精机股份有限公司 | Rotary disk type winding device |
-
2012
- 2012-10-22 CN CN201210402122.4A patent/CN102887639B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0741333A (en) * | 1993-07-29 | 1995-02-10 | Nippon Electric Glass Co Ltd | Long fiber cutter |
| CN101786791A (en) * | 2010-02-04 | 2010-07-28 | 泰安翰群光电科技有限公司 | Off-line glass fiber chopping machine |
| CN102094263A (en) * | 2010-12-15 | 2011-06-15 | 重庆国际复合材料有限公司 | Fiber chopping machine |
| CN202492216U (en) * | 2012-02-07 | 2012-10-17 | 广东金明精机股份有限公司 | Rotary disk type winding device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104355537A (en) * | 2014-10-16 | 2015-02-18 | 宿迁市天彩玻璃纤维有限公司 | Glass fiber cutting and dispersing machine |
| CN112408780A (en) * | 2020-12-04 | 2021-02-26 | 泰安顺茂新材料技术有限公司 | Unilateral automatic reversing continuous online glass fiber chopping machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102887639B (en) | 2015-02-25 |
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