CN102886961B - Laminating machine for battery pack - Google Patents
Laminating machine for battery pack Download PDFInfo
- Publication number
- CN102886961B CN102886961B CN201210409721.9A CN201210409721A CN102886961B CN 102886961 B CN102886961 B CN 102886961B CN 201210409721 A CN201210409721 A CN 201210409721A CN 102886961 B CN102886961 B CN 102886961B
- Authority
- CN
- China
- Prior art keywords
- module
- plug
- laminating machine
- heat
- conducting plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Photovoltaic Devices (AREA)
Abstract
The invention discloses a laminating machine for a battery pack. The laminating machine comprises positioning keys, a conveyor belt, connecting bolts, a heat insulation box body and a pedestal. The laminating machine further comprises a top module layer, standard module layers, a bottom module layer, plug-pull type airbags, plug-pull type heat conducting plates and ejector pin synchronous jacking mechanisms. According to the laminating machine for the battery pack disclosed by the invention, one bottom module layer, a plurality of standard module layers and one top module layer are formed to be a main structure of the laminating machine, and are integrally fixedly connected through the connecting bolts; the positioning keys are arranged at the part where two layers are connected, in order to effectively bear the acting force generated by laminating; sliding grooves are arranged on the underside of the top module layer and the underside of each standard module layer, and are used for positioning the plug-pull type airbags; the plug-pull type heat conducting plates are mounted at the upper part of each standard module layer and the upper part of the bottom module layer; the ejector pin synchronous jacking mechanisms are arranged in each standard module layer and the bottom module; the conveyor belt is used for conveying a solar battery pack; and all mechanical parts are mounted into a box body which consists of the pedestal and the heat insulation box body.
Description
Technical field
The present invention relates to a kind of process equipment of solar module, specifically a kind of modular solar module laminating machine.
Background technology
Solar module is the core in photovoltaic generating system.It can isolate the contact of solar cell and ambient atmosphere, and the metalworks such as the electrode of protection solar cell and interconnector, from corrosion, guarantee the assembly service life of solar cell and the stable of electrical property.
Solar module is after monolithic solar cell is connected into battery strings, under the condition of high-temperature vacuum, by the method for lamination, safety glass, EVA(ethylene-vinyl acetate copolymer), solar battery string, EVA, TPT (polyvinyl fluoride composite membrane, be commonly called as backboard) be pressed into the entirety with certain rigidity, formed the generator unit that has certain power output and output voltage.At present, lamination of solar battery components equipment is widely used is laminating machine, is also the key equipment producing solar module.
The general principle of laminating machine adopts vacuum hot-pressing to encapsulate solar cell, namely under heating in vacuum state, applies certain pressure to the appearance of each layer material, these materials are pressed together closely.
At present, solar module both domestic and external generally adopts individual layer laminating machine and multi-level laminating press, and is especially widely used with individual layer laminating machine.In fact, no matter be individual layer laminating machine, or multi-level laminating press, its laminating packaging technology, equipment principle are similar, namely each lamination station is primarily of formations such as body, upper chamber, lower chambers, heating system, vacuum pressed system and jacking systems, individual layer laminating machine only has a lamination station, and multi-level laminating press has multiple lamination station, and its production efficiency is the several times of individual layer laminating machine.Obviously, multi-level laminating press has the trend replacing individual layer laminating machine gradually.
Summary of the invention
Object of the present invention will provide a kind of modular multilayer sloar batery component laminator exactly.
To achieve these goals, technical scheme of the present invention is: a kind of solar module laminating machine, comprises positioning key, conveyer belt, connecting bolt, thermal-insulating body, base.The present invention also comprises top-level module, index bed module, bottom module, plug-in air bag, plug-in heat-conducting plate, the synchronous jacking mechanism of thimble.A bottom module, several index bed modules, a top-level module forms agent structure of the present invention, three uses connecting bolt firmly to link together, in order to effectively bear the active force produced in lamination process, at the position of two-layer connection, positioning key is set, all chute is had on the downside of top-level module He on the downside of index bed module, be used for placing plug-in air bag, plug-in heat-conducting plate is installed on index bed module top and bottom module top, the synchronous jacking mechanism of thimble is arranged on index bed module and bottom inside modules, conveyer belt is used for transmitting solar module, above-mentioned all components of machine are installed in the casing that is made up of base and thermal-insulating body.
Described plug-in air bag is made up of metal framework and silica gel plate, and metal framework is each welding except the base, and form airtight cavity, bottom surface arranges silica gel plate, and silica gel plate screw is connected with pressing plate, guarantees sealing.Gas piping interface reserved by plug-in air bag, is used for inflating when lamination or vacuumizing.
Described plug-in heat-conducting plate uses metal material to carry out Precision Machining, inner installation electric heating tube or heating rod, reserved binding post outside heat-conducting plate.
Described top-level module is arranged on the laminating machine the superiors, and bottom arranges chute, chute is installed plug-in air bag, forms the upper chamber of a laminated units topmost, and plays top cover effect.
Plug-in heat-conducting plate is installed on described index bed module top, and form the lower chambers of laminated units above, bottom arranges chute, chute is installed plug-in air bag, forms the upper chamber of laminated units below.
Above described bottom module, plug-in heat-conducting plate is installed, forms the upper chamber of bottom laminated units, and be connected on underframe with bolt.
Described positioning key is used to bear horizontal direction load, under normal circumstances, when arbitrary laminated units normally works, active force upwards suffered by index bed module and downward active force basic neutralisation, now positioning key does not stress substantially, but, consider a certain laminated units because of fault stop using time, upper and lower two the index bed modules now forming this unit are by the active force that is subject to up and down and moment of flexure.Now positioning key just effectively can bear the load of the horizontal direction because of moment of flexure generation.
The synchronous jacking mechanism of described thimble is used to synchronous jack-up solar module, and this mechanism is arranged in the slotted hole of the bottom of index bed module, can complete the action making all thimble jack-up or put down.
Described thermal-insulating body and heat insulation, the containment housing of base composition, there is hermatic door at two ends, and above-mentioned all parts are installed in its inside.
A kind of solar module laminating machine of the present invention, has the frame for movement and mode of operation that are different from prior art completely.Owing to have employed modular organization, manufacturing firm can carry out standardized production completely, and according to the number of customer demand Optional assembling laminated units.Meanwhile, the application of plug-in air bag and plug-in heat-conducting plate, makes the work of replacing silica gel plate become simple, also makes replacing heat-conducting plate become possibility, and then reduces because heat-conducting plate damages the maintenance of equipment caused.Further, owing to have employed the upper chamber's lifting structure being different from individual layer laminating machine and adopting, upper chamber is no longer elevated in lamination process, and this will significantly reduce the energy resource consumption of equipment.
In addition, because all parts are all arranged in insulation, airtight casing, better can reduce thermal losses, better vacuumize.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described.
Fig. 1 is the front view of one embodiment of the invention.
Fig. 2 is the A-A view of Fig. 1.
Fig. 3 is the left view that one embodiment of the invention removes incubator.
Fig. 4 is the synchronous jacking mechanism schematic diagram of thimble in Fig. 1.
In figure: thermal-insulating body-1, top-level module-2, index bed module-3, plug-in air bag-4, plug-in heat-conducting plate-5, positioning key-6, solar module-7, the synchronous jacking mechanism-8 of thimble, connecting bolt-9, bottom module-10, base-11, conveyer belt-12.
Detailed description of the invention
Details and the working condition of the concrete device proposed according to the present invention is described in detail below in conjunction with accompanying drawing.
A kind of solar module laminating machine, comprises top-level module 2, index bed module 3, bottom module 10, plug-in air bag 4, plug-in heat-conducting plate 5, the synchronous jacking mechanism 8 of thimble, positioning key 6, conveyer belt 12, connecting bolt 9, thermal-insulating body 1, base 11.A bottom module 10, several index bed modules 3, a top-level module 2 forms laminating machine agent structure, three uses connecting bolt 9 firmly to link together, in order to effectively bear the active force produced in lamination process, at the position of two-layer connection, positioning key 6 is set, all there is chute the downside of top-level module 2 and the downside of index bed module 3, be used for placing plug-in air bag 4, plug-in heat-conducting plate 5 is installed on the top of index bed module 3 and the top of bottom module 2, the synchronous jacking mechanism 8 of thimble is arranged on the inside of index bed module 3 and bottom module 10, conveyer belt 12 is used for transmitting solar module 7, above-mentioned all components of machine are installed in the casing that is made up of base 11 and thermal-insulating body 1.
Described plug-in air bag 4 is made up of metal framework and silica gel plate, and metal framework is each welding except the base, forms airtight cavity, and bottom surface is used for installing silica gel plate, and silica gel plate screw is connected reliably with pressing plate, guarantees sealing.Gas piping interface reserved by plug-in air bag, is used for inflating when lamination or vacuumizing.
Described plug-in heat-conducting plate 5 uses metal material to carry out Precision Machining, inner installation electric heating tube or heating rod, reserved binding post outside heat-conducting plate.
Described top-level module 2 is arranged on the laminating machine the superiors, and chute is arranged at bottom, is used for installing plug-in air bag 4, forms the upper chamber of a laminated units topmost, and plays top cover effect.
Plug-in heat-conducting plate 5 is installed on described index bed module 3 top, and form the lower chambers of laminated units above, chute is arranged at bottom, is used for installing plug-in air bag 4, forms the upper chamber of laminated units below.
Described bottom module 10 installs plug-in heat-conducting plate 5 above, forms the upper chamber of bottom laminated units, and connects on the pedestal 11 with bolt.
Described positioning key 6 is used to bear horizontal direction load, under normal circumstances, when arbitrary laminated units normally works, active force upwards suffered by index bed module 3 and downward active force basic neutralisation, now positioning key 6 does not stress substantially, but, consider a certain laminated units because of fault stop using time, upper and lower two the index bed modules now forming this unit are by the active force that is subject to up and down and moment of flexure.Now positioning key 6 just effectively can bear the load of the horizontal direction because of moment of flexure generation.
The synchronous jacking mechanism of described thimble 8 is used to synchronous jack-up solar module 7, and this mechanism is arranged in the slotted hole of the bottom of index bed module 3, can complete the action making all thimble jack-up or put down.
Described thermal-insulating body 1 and base 11 form heat insulation, containment housing, and there is hermatic door at two ends, and above-mentioned all parts are installed in its inside.
The duty of a kind of solar module laminating machine of the present invention is, before work, thermal-insulating body 1 charging gate is opened, and meanwhile, it is inner that the synchronous jacking mechanism of thimble 8 drives all thimbles to sink to plug-in heat-conducting plate 5; Then solar module 7 is under the effect of conveyer belt 12, is transferred to the top assigned address of heat-conducting plate 5; Then, before and after incubator, gate closes to sealing state, and enters into laminated state.
During lamination, first vavuum pump vacuumizes whole thermal-insulating body 1, and adds hot swap type heat-conducting plate 5 to operating temperature; Meanwhile, thimble synchronous jacking mechanism 8 jack-up solar module, is placed on plug-in heat-conducting plate 5 after it is heated evenly; Then plug-in air bag 4 starts charged pressure air to setting value, starts to expand after airbag aeration, thus compression solar module 7, reach the object of carrying out hot pressing under vacuum conditions.
After lamination, incubator discharging gate is opened, and solar module 7 is sent by conveyer belt 12.
Claims (8)
1. a module laminating machine, comprises positioning key (6), conveyer belt (12), connecting bolt (9), thermal-insulating body (1), base (11), is characterized in that: arrange top-level module (2), index bed module (3), bottom module (10), plug-in air bag (4), plug-in heat-conducting plate (5), the synchronous jacking mechanism of thimble (8), a bottom module (10), several index bed modules (3), top-level module (2) composition laminating machine agent structure, three uses connecting bolt (9) firmly to link together, positioning key (6) is set at the position of two-layer connection, all there is chute top-level module (2) downside and index bed module (3) downside, plug-in heat-conducting plate (5) is installed on index bed module (3) top and bottom module (10) top, the synchronous jacking mechanism of thimble (8) is arranged on index bed module (3) and bottom module (10) is inner, conveyer belt (12) transmission solar module (7), above-mentioned all components of machine are installed in the casing that is made up of base (11) and thermal-insulating body (1).
2. a kind of module laminating machine according to claim 1, it is characterized in that: described plug-in air bag (4) is made up of metal framework and silica gel plate, metal framework is each welding except the base, form airtight cavity, bottom surface arranges silica gel plate, silica gel plate screw is connected with pressing plate, and gas piping interface reserved by plug-in air bag (4).
3. a kind of module laminating machine according to claim 1, is characterized in that: described plug-in heat-conducting plate (5) uses metal material, inner installation electric heating tube or heating rod, the reserved binding post in plug-in heat-conducting plate (5) outside.
4. a kind of module laminating machine according to claim 1, is characterized in that: described top-level module (2) is arranged on the laminating machine the superiors, and bottom arranges chute, chute is installed plug-in air bag (4).
5. a kind of module laminating machine according to claim 1, is characterized in that: plug-in heat-conducting plate (5) is installed on described index bed module (3) top, and bottom arranges chute, chute is installed plug-in air bag (4).
6. a kind of module laminating machine according to claim 1, is characterized in that: described bottom module (10) installs plug-in heat-conducting plate (5) above, and is connected on base (11) with bolt.
7. a kind of module laminating machine according to claim 1, is characterized in that: the synchronous jacking mechanism of described thimble (8) is arranged in the slotted hole of the bottom of index bed module.
8. a kind of module laminating machine according to claim 1, is characterized in that: described thermal-insulating body (1) and base (11) composition heat insulating and sealing casing, there is hermatic door at two ends.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210409721.9A CN102886961B (en) | 2012-10-24 | 2012-10-24 | Laminating machine for battery pack |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210409721.9A CN102886961B (en) | 2012-10-24 | 2012-10-24 | Laminating machine for battery pack |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102886961A CN102886961A (en) | 2013-01-23 |
| CN102886961B true CN102886961B (en) | 2015-04-22 |
Family
ID=47530732
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210409721.9A Active CN102886961B (en) | 2012-10-24 | 2012-10-24 | Laminating machine for battery pack |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102886961B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105938860B (en) * | 2016-05-27 | 2017-11-07 | 江西日普升能源科技股份有限公司 | A kind of low profile photovoltaic component stack equipment and its laminated process |
| CN110171179B (en) * | 2019-04-23 | 2023-11-17 | 惠州华科技术研究院有限公司 | Tunnel type lamination production line for electronic product components |
| CN113002039B (en) * | 2020-10-28 | 2023-07-25 | 秦皇岛可视自动化设备有限公司 | Novel plate pressing type laminating machine and pressing method for laminated plate-shaped piece |
| CN115000236B (en) * | 2022-04-22 | 2024-01-30 | 山西漳山发电有限责任公司 | Photovoltaic module laminating machine |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201970540U (en) * | 2011-01-21 | 2011-09-14 | 秦皇岛新禹机械设备有限公司 | Solar battery component laminating machine of multi-layer encapsulation platform |
| EP2432032A2 (en) * | 2010-09-15 | 2012-03-21 | Fuji Electric Co., Ltd. | Solar cell module and laminating method |
| CN202805879U (en) * | 2012-10-24 | 2013-03-20 | 赵鸣志 | Cell assembly laminating machine |
-
2012
- 2012-10-24 CN CN201210409721.9A patent/CN102886961B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2432032A2 (en) * | 2010-09-15 | 2012-03-21 | Fuji Electric Co., Ltd. | Solar cell module and laminating method |
| CN201970540U (en) * | 2011-01-21 | 2011-09-14 | 秦皇岛新禹机械设备有限公司 | Solar battery component laminating machine of multi-layer encapsulation platform |
| CN202805879U (en) * | 2012-10-24 | 2013-03-20 | 赵鸣志 | Cell assembly laminating machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102886961A (en) | 2013-01-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101685838B (en) | Photovoltaic component and manufacturing method thereof | |
| CN101866962B (en) | BIPV (Building Integrated Photovoltaics) solar module and manufacture method thereof | |
| CN102886961B (en) | Laminating machine for battery pack | |
| CN102259455B (en) | Solar module laminating machine and its laminating method | |
| CN101661975B (en) | Manufacturing method of lamination of solar battery components | |
| CN101740651B (en) | Laminated technology of solar panel component | |
| CN107833942B (en) | Multifunctional laminating machine and application method thereof | |
| CN202805879U (en) | Cell assembly laminating machine | |
| CN202225525U (en) | Piece-adhering device for composite rolling press type film solar cell assemblies | |
| CN104465883A (en) | Method for producing polycrystalline silicon solar component | |
| CN103354249A (en) | Novel photovoltaic assembly structure | |
| CN103493222A (en) | Solar cell module structure and fabrication method for preventing polarization | |
| CN103022250A (en) | Positive pressure encapsulation device of building integrated photovoltaics (BIPV) solar energy component | |
| US20110079284A1 (en) | Structure and method for connecting junction box to solar cell module | |
| CN102529283A (en) | Laminating technique for photovoltaic cell assembly | |
| CN210403775U (en) | BIPV assembly | |
| CN211125669U (en) | High-reliability crystalline silicon solar cell packaging assembly | |
| CN202758916U (en) | EPE-isolated solar cell module | |
| CN203787440U (en) | New solar photovoltaic assembly | |
| CN108202521A (en) | A kind of laminating method of flexible solar component | |
| CN205194727U (en) | Two sections mechanical type solar cell encapsulation equipment | |
| CN211363830U (en) | Novel solar cell module laminating machine | |
| KR101259794B1 (en) | Method and apparatus for manufacturing solar cell module | |
| KR101121510B1 (en) | Cylindrical solar cell module, manufacturing method for the same, and laminator used for the method | |
| CN205194728U (en) | Devices for heating air is filled to room on solar cell encapsulation equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: QINHUANGDAO FENGTAI AUTOMATION EQUIPMENT MANUFACTU Free format text: FORMER OWNER: ZHAO MINGZHI Effective date: 20141203 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20141203 Address after: Science and technology building, 69 Longhai Road, Qinhuangdao Development Zone Applicant after: QINHUANGDAO FENGTAI AUTOMATION EQUIPMENT MANUFACTURING CO., LTD. Address before: Qinhuangdao City, Hebei province Yufeng 066000 Harbor District in 24-3-9 Applicant before: Zhao Mingzhi |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |