CN102878887B - Method for detecting installation accuracy of continuous casting secondary cooling water spraying device - Google Patents
Method for detecting installation accuracy of continuous casting secondary cooling water spraying device Download PDFInfo
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- CN102878887B CN102878887B CN201210359703.4A CN201210359703A CN102878887B CN 102878887 B CN102878887 B CN 102878887B CN 201210359703 A CN201210359703 A CN 201210359703A CN 102878887 B CN102878887 B CN 102878887B
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- Prior art keywords
- secondary cooling
- cooling water
- water nozzle
- rule
- installation
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- 239000000498 cooling water Substances 0.000 title claims abstract description 55
- 238000009434 installation Methods 0.000 title claims abstract description 33
- 238000009749 continuous casting Methods 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims abstract description 8
- 238000005507 spraying Methods 0.000 title description 3
- 238000001514 detection method Methods 0.000 claims abstract description 14
- 239000007921 spray Substances 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 5
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 claims description 39
- 230000000977 initiatory effect Effects 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 5
- 238000001816 cooling Methods 0.000 abstract description 5
- 238000011156 evaluation Methods 0.000 abstract description 2
- 238000005266 casting Methods 0.000 abstract 2
- 238000002360 preparation method Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000002159 abnormal effect Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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- Continuous Casting (AREA)
Abstract
The invention provides a method for detecting the installation precision of a continuous casting secondary cooling water spray device, which adopts a special scale to detect the installation positions and angles of an off-line or on-line continuous casting fan-shaped section secondary cooling water nozzle bracket and a water nozzle, and realizes the accurate installation of the secondary cooling water nozzle by a three-point positioning detection method. The method is simple and easy to implement, convenient to operate and high in detection precision, can completely meet the requirements of installation and use standards, realizes quantitative detection and evaluation on the preparation quality and the installation precision of the prepared or on-line fan-shaped section secondary cooling water nozzles and brackets, and uniformly standardizes the installation of each secondary cooling water nozzle bracket in the fan-shaped section, thereby ensuring the stability of a secondary cooling water spray system and the cooling uniformity of a casting blank and improving the surface and internal quality of the casting blank.
Description
Technical field
The invention belongs to continuous casting machinery apparatus field, relate in particular to a kind of detection method that is specifically designed to continuous casting segment secondary cooling water water nozzle and support installation accuracy.
Background technology
The spraying effect of continuous casting segment secondary cooling water directly has influence on the quality of strand, and wherein whether to meet standard be one of key factor directly affecting spraying effect for the installation site of secondary cooling water water nozzle and support and angle.
In produced on-site process, find, because some water nozzle installation exists certain angular deviation and vertical range deviation, therefore make continuous casting segment secondary cooling system unstable, and cause slab cooling inequality and surface temperature uneven phenomenon, thereby cause the problems such as strand width is abnormal, underbead crack increases the weight of.
And for the fan-shaped section rolling off the production line after reorganizing and outfit, owing to reorganizing and outfit, standard implementation dynamics is different, so the installation situation of its each secondary cooling water water nozzle bracket also there are differences, but cannot carry out quantitatively calibrating and accurate evaluation to it again at present.The use once such fan-shaped section is reached the standard grade, will exert an influence to the stability of whole secondary cooling water spray system, and and then has influence on the stable of slab quality.
Summary of the invention
Object of the present invention aims to provide a kind of simple, accurate and effective, accurately detecting and assessing secondary cooling water water nozzle bracket reorganizes and outfit and installation situation, thereby improve, reorganize and outfit and installation accuracy, guarantee the continuous casting secondary cooling water spray equipment installation accuracy detection method of cooling effect and slab quality.
For this reason, the solution that the present invention takes is:
A kind of continuous casting secondary cooling water spray equipment installation accuracy detection method, adopt Special ruler to detect off-line or online continuous casting segment secondary cooling water water nozzle bracket and installation site and the angle of water nozzle, by the detection method of three-point fix, realize the accurate installation of secondary cooling water water nozzle.Its concrete grammar and step are:
1, make scale:
Described scale is comprised of rule, benchmark frame, torque nut and backstay; The blade of cylindrical rule is marked with scale, and hollow type benchmark frame is vertically connected on rule by torque nut, and benchmark frame two ends respectively activity are fitted with drawing and pulling type backstay, and backstay linkage section is with fixing scale, and free segment is provided with arc-shaped slot;
While 2, detecting, by the fixedly scale of backstay linkage section, the symmetrical collapsing length of adjusting two backstays, guarantees that the arc-shaped slot of backstay free segment is tightly fitted on adjacent two rollers of the same row of fan-shaped section, makes rule vertically between two rollers; Rule initiating terminal is stretched between two rows roller, make rule initiating terminal exceed secondary cooling water water nozzle end 3-5mm, then scale is fixed;
3, by being positioned in the middle of adjacent two rollers of the same row of fan-shaped section and perpendicular to the rule of the line of two roller axis, check that whether secondary cooling water water nozzle bracket is parallel with rule, if parallel, the setting angle that secondary cooling water water nozzle bracket is described is perpendicular to strand direction, meets installation code; If not parallel, need to adjust;
4, check that whether the line between secondary cooling water water nozzle bracket axis and rule axis is parallel to the body surface of roller, as parallel, illustrates that secondary cooling water water nozzle is in the middle of two rollers on upright position, meets installation code; If not parallel, need to adjust;
5, by the scale of rule, determine that whether secondary cooling water water nozzle meets equipment requirement standard apart from the vertical range of adjacent two roll axis plane of living in, does not need to rectify and improve in time if met yet;
6,, after detecting by above-mentioned three-point fox method, if secondary cooling water water nozzle bracket meets standard-required completely, it is qualified that the secondary cooling water water nozzle bracket that this fan-shaped section is described is reorganized and outfit, the production of can using or reach the standard grade at any time; If wherein there is one not meet, can assert that this secondary cooling water water nozzle bracket reorganizes and outfit defectively, the production of can not using or reach the standard grade, need to rectify and improve until qualified.
Described benchmark frame transversal section is rectangle.
Beneficial effect of the present invention is:
The inventive method is simple, convenient operation, and accuracy of detection is higher, can meet completely and install and use standard-required, realization is carried out quantitative detecting and assessing to reorganizing and outfit rear or online fan-shaped section secondary cooling water water nozzle and kerb weight and the installation accuracy of support, the installation of each secondary cooling water water nozzle bracket in unified standard fan-shaped section, thus the stability of secondary cooling water spray system and the homogeneity of slab cooling guaranteed, improve surface and the internal soundness of strand.
Accompanying drawing explanation
Fig. 1 is scale front view.
Fig. 2 is the scale front view that backstay is extracted state out.
In figure: rule 1, torque nut 2, benchmark frame 3, backstay 4, draw-in groove 5, fixing scale 6.
Embodiment
Continuous casting secondary cooling water spray equipment installation accuracy detection method of the present invention, system adopts Special ruler to detect off-line or online continuous casting segment secondary cooling water water nozzle bracket and installation site and the angle of water nozzle, realizes the accurate installation of secondary cooling water water nozzle by the detection method of three-point fix.
Its concrete grammar and step are:
1, make scale:
Scale is comprised of rule 1, torque nut 2, benchmark frame 3 and backstay 4, adopts aluminium material matter to make.Rule 1 is a right cylinder, is carved with length scale on the blade of rule 1; Benchmark frame 3 is the rectangular parallelepiped sleeve pipe of a hollow.Backstay 4 is two, size and the shape of two backstays 4 are identical, and backstay 4 consists of two sections of linkage section and free segments, on linkage section with fixing scale 6, free segment is provided with arc-shaped slot 5, and the radian of arc-shaped slot 5 is determined according to the diameter of fan-shaped section roller is corresponding.
Benchmark frame 3 is vertically connected on rule 1 by torque nut 2, and the position of benchmark frame 3 can be adjusted by torque nut 2, unclamps the position that torque nut 2 gets final product upper and lower play benchmark frame 3.The linkage section of two backstays 4 is inserted respectively to the scale that forms the present invention in benchmark frame 3 from two ends, and backstay 4 can be adjusted collapsing length by pull.
While 2, detecting, by the fixedly scale 6 of backstay 4 linkage sections, the symmetrical collapsing length of adjusting two backstays 4, guarantees that the arc-shaped slot 5 of backstay 4 free segments is tightly fitted on adjacent two rollers of the same row of fan-shaped section, makes rule 1 vertically between two rollers; Again rule 1 initiating terminal is stretched between two rows roller, and make the initiating terminal of rule 1 exceed secondary cooling water water nozzle end 4mm, then scale is fixed.
3, by being positioned in the middle of adjacent two rollers of the same row of fan-shaped section and perpendicular to the rule 1 of the line of two roller axis, whether parallelly observe a secondary cooling water water nozzle bracket side relative with rule 1, if parallel, the setting angle that secondary cooling water water nozzle bracket is described is perpendicular to strand direction, meets installation code; If not parallel, need to adjust;
4,, by rule 1, check that whether the line between secondary cooling water water nozzle bracket axis and rule 1 axis is parallel to the body surface of roller, as parallel, illustrates that secondary cooling water water nozzle is in the middle of two rollers on upright position, meets installation code; If not parallel, need to adjust;
5, by the scale of rule 1, determine that whether the vertical range of secondary cooling water water nozzle Ju Lianggun center plane of living in meets equipment requirement standard, does not need to rectify and improve in time if met yet.
6,, after detecting by above-mentioned three-point fox method, if secondary cooling water water nozzle bracket meets standard-required completely, it is qualified that the secondary cooling water water nozzle bracket that this fan-shaped section is described is reorganized and outfit, the production of can using or reach the standard grade at any time; If wherein there is one not meet, can assert that this secondary cooling water water nozzle bracket reorganizes and outfit defectively, the production of can not using or reach the standard grade, rectifies and improves until qualified.
Claims (2)
1. a continuous casting secondary cooling water spray equipment installation accuracy detection method, it is characterized in that, adopt Special ruler to detect off-line or online continuous casting segment secondary cooling water water nozzle bracket and installation site and the angle of water nozzle, by the detection method of three-point fix, realize the accurate installation of secondary cooling water water nozzle; Its concrete grammar and step are:
(1), make scale:
Described scale is comprised of rule, benchmark frame, torque nut and backstay; The blade of cylindrical rule is marked with scale, and hollow type benchmark frame is vertically connected on rule by torque nut, and benchmark frame two ends respectively activity are fitted with drawing and pulling type backstay, and backstay linkage section is with fixing scale, and free segment is provided with arc-shaped slot;
(2) while, detecting, by the fixedly scale of backstay linkage section, the symmetrical collapsing length of adjusting two backstays, guarantees that the arc-shaped slot of backstay free segment is tightly fitted on adjacent two rollers of the same row of fan-shaped section, makes rule vertically between two rollers; Rule initiating terminal is stretched between two rows roller, make rule initiating terminal exceed secondary cooling water water nozzle end 3-5mm, then scale is fixed;
(3), by being positioned in the middle of adjacent two rollers of the same row of fan-shaped section and perpendicular to the rule of the line of two roller axis, check that whether secondary cooling water water nozzle bracket is parallel with rule, if parallel, the setting angle that secondary cooling water water nozzle bracket is described is perpendicular to strand direction, meets installation code; If not parallel, need to adjust;
(4), check that whether the line between secondary cooling water water nozzle bracket axis and rule axis is parallel to the body surface of roller, as parallel, illustrates that secondary cooling water water nozzle is in the middle of two rollers on upright position, meets installation code; If not parallel, need to adjust;
(5), by the scale of rule, determine that whether secondary cooling water water nozzle meets equipment requirement standard apart from the vertical range of adjacent two roll axis plane of living in, does not need to rectify and improve if met yet;
(6), by above-mentioned three-point fox method, detect after, if secondary cooling water water nozzle bracket meets standard-required completely, it is qualified that the secondary cooling water water nozzle bracket that this fan-shaped section is described is reorganized and outfit, and can use; If wherein there is one not meet, assert that this secondary cooling water water nozzle bracket reorganizes and outfit defectively, can not use, need to rectify and improve until qualified.
2. continuous casting secondary cooling water spray equipment installation accuracy detection method according to claim 1, is characterized in that, described benchmark frame transversal section is rectangle.
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CN201210359703.4A CN102878887B (en) | 2012-09-25 | 2012-09-25 | Method for detecting installation accuracy of continuous casting secondary cooling water spraying device |
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CN201210359703.4A CN102878887B (en) | 2012-09-25 | 2012-09-25 | Method for detecting installation accuracy of continuous casting secondary cooling water spraying device |
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CN104567610B (en) * | 2014-12-26 | 2017-10-27 | 国家电网公司 | Gap measuring apparatus |
CN110643793B (en) * | 2019-01-23 | 2021-08-13 | 广东韶钢松山股份有限公司 | Method for testing distance between water spraying pipe opening of end quenching machine and sample support |
CN113515864A (en) * | 2021-07-15 | 2021-10-19 | 上海赛扬信息技术有限公司 | Method, device and equipment for detecting installation precision of spray pipeline based on BIM technology |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BR9102750A (en) * | 1991-07-01 | 1993-03-09 | Siderurgica Nacional Sa | REGULATION FOR MEDICATION OF MOLDING MOLDING MACHINES CONTINUOUS |
CN201020518Y (en) * | 2007-04-18 | 2008-02-13 | 宝山钢铁股份有限公司 | Continuous casting machine sprinkling tube positioning ruler |
CN201382768Y (en) * | 2009-04-10 | 2010-01-13 | 武汉南锐工程技术有限公司 | Roll gap instrument for measuring distance between roll gaps of continuous casting machine |
CN201728347U (en) * | 2010-05-18 | 2011-02-02 | 湖南镭目科技有限公司 | Continuous casting machine |
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- 2012-09-25 CN CN201210359703.4A patent/CN102878887B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BR9102750A (en) * | 1991-07-01 | 1993-03-09 | Siderurgica Nacional Sa | REGULATION FOR MEDICATION OF MOLDING MOLDING MACHINES CONTINUOUS |
CN201020518Y (en) * | 2007-04-18 | 2008-02-13 | 宝山钢铁股份有限公司 | Continuous casting machine sprinkling tube positioning ruler |
CN201382768Y (en) * | 2009-04-10 | 2010-01-13 | 武汉南锐工程技术有限公司 | Roll gap instrument for measuring distance between roll gaps of continuous casting machine |
CN201728347U (en) * | 2010-05-18 | 2011-02-02 | 湖南镭目科技有限公司 | Continuous casting machine |
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