Summary of the invention
For this reason, what technical problem to be solved by this invention was casting self-hardening furan resin in prior art prepares the problem that a large amount of furfuryl alcohol of need of production consumption causes production cost higher, so provide a kind of with pentose compound Some substitute furfuryl alcohol production casting self-hardening furan resin to reduce the casting self-hardening furan resin preparation method of production cost.
Second technical problem to be solved by this invention is a kind of method preparing furane resin providing raw material sources new more widely.
For solving the problems of the technologies described above, pentose compound of the present invention substitutes the method for furfuryl alcohol production casting self-hardening furan resin, comprises the steps:
(1) in reactor, add formaldehyde 15-25 part, and 5-8 part urea stirs, and regulate pH to be that alkalescence is reacted;
(2) add 15-20 part furfuryl alcohol to react, and to adjust system pH be slightly acidic, control temperature of reaction 80-100 DEG C of reaction;
(3) add 1-3 part urea in the reactant again obtained in step (2), and to adjust material system pH be weakly alkaline, control temperature of reaction 70-85 DEG C, then system is cooled to 45-50 DEG C and stopped reaction;
(4) reactant that step (3) obtains is dewatered, and add 5-35 part pentose compound and 35-40 part furfuryl alcohol, stir, obtain desired product;
Above number is parts by weight.
Described pentose compound comprises the mixture of one or more in wood sugar, pectinose, Xylitol, lyxose, ribose.
In described step (1), adjustment pH is weakly alkaline, preferably regulates pH to be 8.0-10.0.
In described step (2), adjustment pH is 2.5-5.5.
In described step (3), adjustment pH is 7.5-9.5.
In described step (4), described processed is carried out under vacuum.
In described step (4), reactant dewaters to water ratio lower than 20% by described processed.
In described step (1), described formaldehyde is formaldehyde solution or the polyoxymethylene solution of 37%.
In described step (2), regulating pH for slightly acidic with dilute acid solns such as the sulfuric acid of 5-25%, hydrochloric acid, oxalic acid, sulfonic acid, take oxalic acid as the best.
In described step (1) and (3), regulating pH for alkalescence with dilute acid solns such as sodium hydroxide, sodium carbonate, sodium bicarbonates, take sodium hydroxide as the best.
The invention also discloses a kind of casting self-hardening furan resin prepared by aforesaid method.
Technique scheme of the present invention has the following advantages compared to existing technology, 1, the technique replacing furfuryl alcohol production casting self-hardening furan resin with pentose compound of the present invention, expensive furfuryl alcohol is replaced with cheap pentose compound part, thus reduce the consumption of furfuryl alcohol, compared with the production of conventional furan resin, reduce production cost, and the hazardness of environment is reduced, be conducive to scale operation; 2, technology utilization pentose compound of the present invention participates in the building-up reactions of furane resin directly, simplify and be first cyclized into furfural by pentose, generate furfuryl alcohol by hydrogenation of furfural again, finally participate in by furfuryl alcohol the technique that reaction generates furane resin, saved production cost; 3, utilize in technique of the present invention in pentose compound molecule containing aldehyde radical and polyhydroxy structure, in the process preparing furane resin, add the cross-linking set of resin solidification, be conducive to resin and form reticulated structure in the curing process, improve the intensity of resin sand, in addition because pentose belongs to poly-hydroxy aldehyde, can also with free formaldehyde generation aldol reaction in reaction system, and then in being synthesized by urea-formaldehyde resin, unreacted formaldehyde consumes, thus reduce the content of free formaldehyde; 4, the pentose compound that directly extensively exists using occurring in nature of method of the present invention is as raw material production casting self-hardening furan resin, and the synthesis for furane resin provides a kind of raw material sources new way more widely; 5, the product obtained by technique of production casting self-hardening furan resin of the present invention, compared with product of the prior art, nitrogen content and free formaldehyde content all meet national standard, are applicable in required technique.
Embodiment
Embodiment 1
Starting material form:
Formaldehyde 250Kg (25 parts), urea 100Kg(10 part), furfuryl alcohol 550Kg(55 part) and, wood sugar 350Kg(35 part).
Substitute the method for furfuryl alcohol production casting self-hardening furan resin described in the present embodiment with pentose compound, comprise the steps:
(1) in reactor, add 25 parts, the formaldehyde that concentration is 37%, and 8 parts of urea stir, after urea dissolves, regulate pH 9.0-9.2 to carry out reaction 1h with sodium hydroxide solution;
(2) add 20 parts of furfuryl alcohols subsequently to react, and adjust system pH for 2.5-3.5 with the sulphuric acid soln of 10%, control temperature of reaction 90-95 DEG C of reaction 1.5h;
(3) add 2 parts of urea in the reactant again obtained in step (2), and with sodium carbonate solution adjustment material system pH for 7.8-8.0, control to answer temperature 70-75 DEG C to react after 1 hour, then system is cooled to 45-50 DEG C and stopped reaction;
(4) dewatered under vacuum by the reactant that step (3) obtains and carry out dewatering to water ratio lower than 20%, add 35 parts of wood sugars and 35 parts of furfuryl alcohols subsequently, stir, namely blowing obtains desired product about 1100Kg.
Embodiment 2
Starting material form:
Formaldehyde (concentration 37%) 200Kg(20 part), urea 110Kg(11 part), furfuryl alcohol 500 Kg(50 part) and, mixture 300 Kg(30 part of pectinose and Xylitol).
Substitute the method for furfuryl alcohol production casting self-hardening furan resin described in the present embodiment with pentose compound, comprise the steps:
(1) in reactor, add 20 parts, the formaldehyde that concentration is 37%, and 8 parts of urea stir, after urea dissolves, regulate pH 9.2-9.6 with dilute solution of sodium bicarbonate and be warming up to 85 DEG C and carry out reaction 1h;
(2) add 15 parts of furfuryl alcohols subsequently to react, and adjust system pH for 4.0-4.5 with the hydrochloric acid soln of 20%, control temperature of reaction 95-100 DEG C of reaction 1.5h;
(3) add 3 parts of urea in the reactant again obtained in step (2), and with sodium carbonate dilute solution adjustment material system pH for 8.0-8.2, control to answer temperature 75-80 DEG C to react after 1 hour, then system is cooled to 45-50 DEG C and stopped reaction;
(4) dewatered under vacuum by the reactant that step (3) obtains and carry out dewatering to water ratio lower than 20%, add mixture and 35 parts of furfuryl alcohols of 30 portions of pectinoses and Xylitol subsequently, stir, namely blowing obtains desired product about 1050Kg.
Embodiment 3
Starting material form:
Polyoxymethylene solution (concentration 37%) 150Kg(15 part), urea 90Kg(9 part), furfuryl alcohol 550Kg(55 part) and, Xylitol 200 Kg(20 part).
Substitute the method for furfuryl alcohol production casting self-hardening furan resin described in the present embodiment with pentose compound, comprise the steps:
(1) in reactor, add the polyoxymethylene solution 20 parts that concentration is 37%, and 6 parts of urea stir, after urea dissolves, regulate pH 9.6-10.0 with dilute solution of sodium bicarbonate and be warming up to 85 DEG C and carry out reaction 1h;
(2) add 15 parts of furfuryl alcohols subsequently to react, and adjust system pH for 4.8-5.0 with the oxalic acid solution of 25%, control temperature of reaction 85-90 DEG C of reaction 1.5h;
(3) add 3 parts of urea in the reactant again obtained in step (2), and with sodium carbonate dilute solution adjustment material system pH for 7.5-8.5, control temperature of reaction 80-85 DEG C of reaction after 1 hour, then system is cooled to 45-50 DEG C and stopped reaction;
(4) dewatered under vacuum by the reactant that step (3) obtains and carry out dewatering to water ratio lower than 20%, add 20 parts of Xylitols and 40 parts of furfuryl alcohols subsequently, stir, namely blowing obtains desired product about 960Kg.
Embodiment 4
Starting material form:
Formaldehyde (concentration 37%) 220Kg(22 part), urea 60Kg(6 part), furfuryl alcohol 600Kg(60 part) and, mixture 50 Kg(5 part of lyxose and wood sugar).
Substitute the method for furfuryl alcohol production casting self-hardening furan resin described in the present embodiment with pentose compound, comprise the steps:
(1) in reactor, add 22 parts, the formaldehyde that concentration is 37%, and 5 parts of urea stir, after urea dissolves, regulate pH 8.0-8.5 with dilute solution of sodium bicarbonate and be warming up to 85 DEG C and carry out reaction 1h;
(2) add 20 parts of furfuryl alcohols subsequently to react, and adjust system pH for 3.5-4.0 with the sulfonic acid solutions of 5%, control temperature of reaction 80-85 DEG C of reaction 1.5h;
(3) add 1 part of urea in the reactant again obtained in step (2), and with dilute solution of sodium bicarbonate adjustment material system pH for 8.5-9.0, control to answer temperature 75-80 DEG C to react after 1 hour, then system is cooled to 45-50 DEG C and stopped reaction;
(4) dewatered under vacuum by the reactant that step (3) obtains and carry out dewatering to water ratio lower than 20%, add mixture and 40 parts of furfuryl alcohols of 5 portions of lyxoses and wood sugar subsequently, stir, namely blowing obtains desired product about 900Kg.
Embodiment 5
Starting material form:
Formaldehyde (concentration 37%) 170Kg(17 part), urea 80Kg(8 part), furfuryl alcohol 560Kg(56 part) and, ribose 100Kg(10 part).
Substitute the method for furfuryl alcohol production casting self-hardening furan resin described in the present embodiment with pentose, comprise the steps:
(1) in reactor, add 17 parts, the formaldehyde that concentration is 37%, and 6 parts of urea stir, after urea dissolves, regulate pH 8.5-9.0 with dilute solution of sodium bicarbonate and be warming up to 85 DEG C and carry out reaction 1h;
(2) add 18 parts of furfuryl alcohols subsequently to react, and adjust system pH for 4.0-4.2 with the oxalic acid solution of 25%, control temperature of reaction 90-95 DEG C of reaction 1.5h;
(3) add 2 parts of urea in the reactant again obtained in step (2), and with sodium carbonate dilute solution adjustment material system pH for 7.8-8.0, control to answer temperature 75-80 DEG C to react after 1 hour, then system is cooled to 45-50 DEG C and stopped reaction;
(4) dewatered under vacuum by the reactant that step (3) obtains and carry out dewatering to water ratio lower than 20%, add 10 parts of ribose and 38 parts of furfuryl alcohols subsequently, stir, namely blowing obtains desired product about 1000Kg.
Comparative example 1
Starting material form:
Formaldehyde (concentration 37%) 250Kg(25 part), urea 100Kg(10 part), furfuryl alcohol 900Kg(90 part).
With the method for art methods production casting self-hardening furan resin described in the present embodiment, comprise the steps:
(1) in reactor, add 25 parts, the formaldehyde that concentration is 37%, and 8 parts of urea stir, after urea dissolves, regulate pH 9.0-9.2 to carry out reaction 1h with sodium hydroxide solution;
(2) add 20 parts of furfuryl alcohols subsequently to react, and adjust system pH for 2.5-3.5 with the sulphuric acid soln of 10%, control temperature of reaction 90-95 DEG C of reaction 1.5h;
(3) add 2 parts of urea in the reactant again obtained in step (2), and with sodium carbonate solution adjustment material system pH for 7.8-8.0, control to answer temperature 70-75 DEG C to react after 1 hour, then system is cooled to 45-50 DEG C and stopped reaction;
(4) dewatered under vacuum by the reactant that step (3) obtains and carry out dewatering to water ratio lower than 20%, add remaining 70 parts of furfuryl alcohols subsequently, stir, namely blowing obtains desired product about 1100Kg.
Comparative example 2
Starting material form:
Formaldehyde (concentration 37%) 200Kg(20 part), urea 110Kg(11 part), furfuryl alcohol 800Kg(80 part).
With the method for art methods production casting self-hardening furan resin described in the present embodiment, comprise the steps:
(1) in reactor, add 20 parts, the formaldehyde that concentration is 37%, and 8 parts of urea stir, after urea dissolves, regulate pH 9.2-9.6 with dilute solution of sodium bicarbonate and be warming up to 85 DEG C and carry out reaction 1h;
(2) add 15 parts of furfuryl alcohols subsequently to react, and adjust system pH for 4.0-4.5 with the hydrochloric acid soln of 20%, control temperature of reaction 95-100 DEG C of reaction 1.5h;
(3) add 3 parts of urea in the reactant again obtained in step (2), and with sodium carbonate dilute solution adjustment material system pH for 8.0-8.2, control to answer temperature 75-80 DEG C to react after 1 hour, then system is cooled to 45-50 DEG C and stopped reaction;
(4) dewatered under vacuum by the reactant that step (3) obtains and carry out dewatering to water ratio lower than 20%, add remaining 65 parts of furfuryl alcohols subsequently, stir, namely blowing obtains desired product about 1050Kg.
Comparative example 3
Starting material form:
Polyoxymethylene solution (concentration 37%) 150Kg(15 part), urea 90Kg(9 part), furfuryl alcohol 750Kg(75 part).
With the method for art methods production casting self-hardening furan resin described in the present embodiment, comprise the steps:
(1) in reactor, add the polyoxymethylene solution 20 parts that concentration is 37%, and 6 parts of urea stir, after urea dissolves, regulate pH9.6-10.0 with dilute solution of sodium bicarbonate and be warming up to 85 DEG C and carry out reaction 1h;
(2) add 15 parts of furfuryl alcohols subsequently to react, and adjust system pH for 4.8-5.0 with the hydrochloric acid soln of 20%, control temperature of reaction 85-90 DEG C of reaction 1.5h;
(3) add 3 parts of urea in the reactant again obtained in step (2), and with sodium carbonate dilute solution adjustment material system pH for 7.5-8.5, control to answer temperature 80-85 DEG C to react after 1 hour, then system is cooled to 45-50 DEG C and stopped reaction;
(4) dewatered under vacuum by the reactant that step (3) obtains and carry out dewatering to water ratio lower than 20%, add remaining 60 parts of furfuryl alcohols subsequently, stir, namely blowing obtains desired product about 960Kg.
Comparative example 4
Starting material form:
Formaldehyde (concentration 37%) 220Kg(22 part), urea 60Kg(6 part), furfuryl alcohol 650Kg(65 part).
With the method for art methods production casting self-hardening furan resin described in the present embodiment, comprise the steps:
(1) in reactor, add 22 parts, the formaldehyde that concentration is 37%, and 5 parts of urea stir, after urea dissolves, regulate pH 8.0-8.5 with dilute solution of sodium bicarbonate and be warming up to 85 DEG C and carry out reaction 1h;
(2) add 20 parts of furfuryl alcohols subsequently to react, and adjust system pH for 3.5-4.0 with the sulfonic acid solutions of 5%, control temperature of reaction 80-85 DEG C of reaction 1.5h;
(3) add 1 part of urea in the reactant again obtained in step (2), and with sodium carbonate dilute solution adjustment material system pH for 8.5-9.0, control to answer temperature 75-80 DEG C to react after 1 hour, then system is cooled to 45-50 DEG C and stopped reaction;
(4) dewatered under vacuum by the reactant that step (3) obtains and carry out dewatering to water ratio lower than 20%, add remaining 45 parts of furfuryl alcohols subsequently, stir, namely blowing obtains desired product about 900Kg.
Comparative example 5
Starting material form:
Formaldehyde (concentration 37%) 170Kg(17 part), urea 80Kg(8 part), furfuryl alcohol 660Kg(66 part).
With the method for art methods production casting self-hardening furan resin described in the present embodiment, comprise the steps:
(1) in reactor, add 17 parts, the formaldehyde that concentration is 37%, and 6 parts of urea stir, after urea dissolves, regulate pH 8.5-9.0 with dilute solution of sodium bicarbonate and be warming up to 85 DEG C and carry out reaction 1h;
(2) add 18 parts of furfuryl alcohols subsequently to react, and adjust system pH for 4.0-4.2 with the hydrochloric acid soln of 20%, control temperature of reaction 90-95 DEG C of reaction 1.5h;
(3) add 2 parts of urea in the reactant again obtained in step (2), and with sodium carbonate dilute solution adjustment material system pH for 7.8-8.0, control to answer temperature 75-80 DEG C to react after 1 hour, then system is cooled to 45-50 DEG C and stopped reaction;
(4) dewatered under vacuum by the reactant that step (3) obtains and carry out dewatering to water ratio lower than 20%, add remaining 48 parts of furfuryl alcohols subsequently, stir, namely blowing obtains desired product about 1000Kg.
More than synthesize the index comparing result of furane resin in table 1.
The analytical procedure of nitrogen content, free formaldehyde and intensity: perform by JB/T7526-2008 " casting self-hardening furan resin ".
The index determining result of table 1 embodiment 1-5 and comparative example 1-5
Project |
Nitrogen content (%) |
Free formaldehyde (%) |
Normal temperature tension is intensity (MPa) just |
The whole intensity (MPa) of normal temperature tension |
Embodiment 1 |
3.537 |
0.268 |
0.60 |
1.71 |
Embodiment 2 |
3.513 |
0.271 |
0.56 |
1.65 |
Embodiment 3 |
3.690 |
0.265 |
0.64 |
1.68 |
Embodiment 4 |
3.491 |
0.266 |
0.68 |
1.75 |
Embodiment 5 |
3.519 |
0.285 |
0.58 |
1.72 |
Comparative example 1 |
3. 592 |
0.274 |
0.56 |
1.63 |
Comparative example 2 |
3.560 |
0.219 |
0.60 |
1.59 |
Comparative example 3 |
3.639 |
0.261 |
0.58 |
1.65 |
Comparative example 4 |
3.513 |
0.280 |
0.62 |
1.60 |
Comparative example 5 |
3.586 |
0.268 |
0.56 |
1.66 |
As can be seen from the above results, with of the present invention with compared with pentose compound part replace furfuryl alcohol to produce furane resin that the furane resin that obtain and prior art prepare, its nitrogen content performance, normal temperature tension just intensity and the whole intensity of normal temperature tension all suitable with prior art index, and the free formaldehyde content of whole handicraft product is also suitable with prior art, visible method of the present invention goes for preparation production casting self-hardening furan resin completely, and effectively reduces process costs.
Obviously, above-described embodiment is only for clearly example being described, and the restriction not to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without the need to also giving all embodiments.And thus the apparent change of extending out or variation be still among the protection domain of the invention.