CN102873981A - Instant noodle bowl mark oil-coating and mirror-calendering technique and implementing equipment thereof - Google Patents
Instant noodle bowl mark oil-coating and mirror-calendering technique and implementing equipment thereof Download PDFInfo
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- CN102873981A CN102873981A CN2012103841692A CN201210384169A CN102873981A CN 102873981 A CN102873981 A CN 102873981A CN 2012103841692 A CN2012103841692 A CN 2012103841692A CN 201210384169 A CN201210384169 A CN 201210384169A CN 102873981 A CN102873981 A CN 102873981A
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Abstract
The invention relates to an instant noodle bowl mark oil-coating and mirror-calendering technique and implementing equipment thereof. At present, a single piece of printed paper is coated with gloss oil, is dried by a drying oven and enters a calendering device, two oil or electric heating large rollers are used for driving a steel belt to move by the structure, the device is low in running speed, a single-piece paper intermittent calendering mode is adopted, the speed is about 50 pieces per minute, heating energy consumption is high, heating power is 200KW, and efficiency is low. The instant noodle bowl mark oil-coating and mirror-calendering technique comprises the following steps of: coating gloss oil on paper by an oil-coating mechanism (1); drying and performing mirror-calendering on the continuously travelling paper by a drying oven (2); and leading out the paper via a guide roller (8). A roll paper continuous-calendering process is realized, the speed can reach 150 meters per minute, and the surface finishment of the paper is greater than 63 degrees after the paper is subjected to mirror-calendering. The instant noodle bowl mark oil-coating and mirror-calendering technique and the implementing equipment thereof have the advantages of energy consumption and waste are low, production efficiency is high, and the instant noodle bowl mark oil-coating and mirror-calendering technique and the implementing equipment are widely applicable to an instant noodle bowl mark producing industry.
Description
One, technical field
Patent of the present invention relates to the oiling of instant noodle bowl mark and mirror surface press polishing process method and facilities and equipments thereof, with being the oiling of instant noodle bowl target and mirror press-finishing.
Two, background technology
At present, the purpose of the oiling of instant noodle bowl mark and mirror press-finishing makes print product bright and clean such as mirror, and multicolour pattern is more colorful; bright and glittering; and printing ink is played a protective role, whole print product is played certain humidification, also can play certain waterproof and dampproof effect to inner package.Namely play and make print product play Gao Guang, wear-resisting, the lasting effect of guarantor's light.If the instant noodle bowl mark does not have oiling and mirror press-finishing, product does not just have Gao Guang, antiwear characteristic so, makes product at the bright bright-coloured color and luster of sales process outward appearance, is not easy to allow the consumer see and identifies.
The oiling of instant noodle bowl mark and mirror press-finishing are to adopt traditional process, its process be after the printing paper individual carry out skin drying through entering behind the surperficial glazing oil in 150 ℃ the baking oven, and then enter calendering device, this structure adopts oil or electrically heated two big rollers to drive the steel band motion, individual paper after the oiling enters by vat and is heated to temperature on 280 ℃ motion steel band, by a pressure roller, individual paper surface of extruding under the effect of 30000N linear pressure, realize mirror surface press polishing process, this device speed of service is slow, and individual is the press polish mode intermittently, and speed is about 50/minutes, the heating power consumption is large, heating power 200KW, efficient is low, and because steel band has seam and often replacing, thereby cause individual paper surface defectiveness, waste is large, this traditional handicraft method complex structure, inconvenient operation, production efficiency is low, and power consumption and waste are large.
Three, summary of the invention
Patent of the present invention is in the above-mentioned background technology, the problem that the oiling of instant noodle bowl mark and mirror surface press polishing process and equipment exist, and design a kind of oiling of instant noodle bowl mark and mirror surface press polishing process method and facilities and equipments thereof of brand new ideas, this process structure is simple, adjusting and easy to use, it is low to consume energy, and waste is few, production efficiency is high, extensively applicable instant noodle bowl target production industry.
The technology of the present invention solution is as follows: in order conveniently to understand technology contents, please be simultaneously referring to accompanying drawing, and attached number in the figure is placed in the bracket.
The oiling of instant noodle bowl mark and mirror surface press polishing process method, it is characterized in that: the paper of surface printing multicolour pattern is entered oiling mechanism (1) carry out the paper surface glazing oil, the paper of continuous walking is dried through 150 ℃ baking oven (2), printing sheets after the oven dry is drawn entering in the mating surface between pressure roller (5) and the mirror roller (7) and carry out mirror press-finishing at the uniform velocity by dancing roll (3), before pressure roller (5) and mirror roller (7) pressing by a section of electromagnetic heater (4) heating mirror roller (7), one section of heating mirror roller (7) makes paper surface transient heating in press polish of at the uniform velocity walking arrive 300 ± 5 ℃, its paper surface oil film melts, while pressure roller (5) and mirror roller (7) add the paper of holding to it and carry out the moment pressurization, under the effect of 1000-10000N linear pressure, push paper surface, carry out being drawn by deflector roll (8) after the mirror press-finishing operation, namely realize reel paper continuity calendaring technology, speed can reach 150 m/mins, paper surface fineness behind its mirror press-finishing is greater than 63 degree, thereby the oiling of instant noodle bowl target and mirror press-finishing are finished in enforcement.
The technology of the present invention solution also comprises:
The oiling of described instant noodle bowl mark and mirror surface press polishing process method is characterized in that: the coating weight of the paper surface glazing oil of oiling mechanism (1) effects on surface printing color pattern is 3.5-5g/m; Printing sheets after the oven dry by dancing roll (3) draw at the uniform velocity enter that to carry out the mirror press-finishing time in the mating surface between pressure roller (5) and the mirror roller (7) be 0.3-0.5 second.
Implement the special equipment of instant noodle bowl mark recited above oiling and mirror surface press polishing process method, driving mechanism is arranged, be mounted with oiling mechanism (1), dancing roll (3), baking oven (2) at frame plate (10), it is characterized in that: on the forward and backward correspondence position of the fixing mirror roller (7) of frame plate (10), installation can be positioned to the polishing machine (9) of mirror roller (7) surface finish and reparation the back of mirror roller (7) with pressure roller (5) and the polishing machine (9) of cylinder (6); High-frequency electromagnetic heating head (4) is positioned at pressure roller (5) top mirror roller (7) one section surfaces of uniform rotation is carried out transient heating, can be installed in mirror roller (7) inside to the automatic cycle water-cooling system (11) of the non-bringing-up section surface temperature cooling of mirror roller (7).
Advantage and the effect of this patent are as follows:
1, the oiling of instant noodle bowl mark and mirror surface press polishing process and equipment, production efficiency is high, and the speed of working continuously can reach 150 m/mins, and it is low to consume energy, and heating power is little, and waste is few, and percent defective is zero, and is easy to operate; Overcome traditional steel band mirror press-finishing, its adopt sheet open discontinuous work, speed about 50/minutes, large, the heating power of heating power consumption is up to 200KW, inefficient problem.
2, the oiling of instant noodle bowl mark and mirror surface press polishing process and equipment are simple in structure, low price, and practicality is high, and is easy to maintenance.This technology and equipment is that employing speed can reach 150 m/mins continuous press polish mode, without waste product.And traditional steel band mirror press-finishing, it adopts sheet to open discontinuous work, and speed is about 50/minutes, and the heating power consumption is large, and heating power is up to 200KW, and efficient is low; And its steel band that adopts has seam, affects the press polish quality, and percent defective is 3%, and steel band will often change, and waste is large.
Four, description of drawings
Fig. 1 is the structure principle chart of the oiling of instant noodle bowl mark and mirror surface press polishing process and equipment.
Fig. 2 is the A-A cutaway view of mirror roller 7 among Fig. 1.
Label declaration in the accompanying drawing: 1-oiling mechanism; The 2-baking oven; The 3-dancing roll; 4-high-frequency electromagnetic heating head; The 5-pressure roller; The 6-cylinder; The 7-mirror roller; 8-crosses roller; The 9-polishing machine; The 10-wallboard; The 11-circulating water cooling system.
Four, the specific embodiment
The oiling of instant noodle bowl mark and mirror surface press polishing process and equipment, oiling mechanism 1 by prior art carries out oiling, carry out the paper surface glazing oil and refer to be coated in printed matter surface, play a kind of liquid that increases glossiness, wearability, water proofing property, coating weight 3.5-5g/m; Baking oven 2 is tentatively dried; Dancing roll 3 realizes leading paper; High-frequency electromagnetic heating head 4 is realized heating; Pressure roller 5 is realized press polish; Cylinder 6 is realized pressurization; Mirror roller 7 is realized supporting and the heat conduction; Deflector roll 8 realizes leading paper; Polishing machine 9 is realized the polishing of mirror roller 7 and is again utilized; Wallboard 10 is realized the supports such as mirror roller 7, high-frequency electromagnetic heating head 4, polishing machine 9; Automatic cycle water-cooling system 11 realizes the cooling of paper.
Concrete technology is after the paper of continuous operation after the printing enters oiling mechanism 1 and carries out surperficial glazing oil, process enters 150 ℃ baking oven 2 oven dry, dancing roll 3 is drawn and is entered in pressure roller 5 and the mirror roller 7, drawn by deflector roll 8 through behind the mirror press-finishing of 0.3-0.5 time second, thereby finish the oiling of instant noodle bowl target and mirror press-finishing.At mirror roller 7 upsides high-frequency electromagnetic heating head 4 (this is characteristics of the present invention) is housed, mirror roller 7 heated (firing rate is fast, efficient is high), make its surface temperature moment reach 300 ± 5 ℃, the paper surface oil film is melted, promoting 5 pairs of paper of pressure roller by cylinder 6 again pressurizes, under the effect of 1000--10000N linear pressure, push paper surface, realize mirror surface press polishing process, paper surface fineness behind its mirror press-finishing makes paper surface reach mirror effect greater than 63 degree; Mirror roller 7 is provided with automatic cycle water-cooling system 11, can guarantee that its surface temperature is constant.Its heating power of this technology and equipment is 6KW, adopts the high-frequency electromagnetic mode of heating, and firing rate is fast, and it is low to consume energy.This technology and equipment is to adopt continuous press polish mode, and speed can reach 150 m/mins, without waste product.Traditional steel band mirror press-finishing, it adopts sheet to open discontinuous work, and speed is about 50/minutes, and the heating power consumption is large, and heating power is up to 200KW, and efficient is low; And its steel band that adopts has seam, affects the press polish quality, and percent defective is 3%, and steel band will often change, and waste is large.
The oiling of instant noodle bowl mark and mirror surface press polishing process and equipment are oiling mechanisms 1; Baking oven 2; Dancing roll 3; High-frequency electromagnetic heating head 4; Pressure roller 5; Cylinder 6; Water-cooled cylinder 7; Deflector roll 8; Polishing machine 9 and wallboard 10 form, and this installs the course of work, and the paper of printing is through oiling mechanism 1; Effects on surface carries out glazing oil, by baking oven 2 oven dry, paper is introduced in mirror roller 7 and the pressure roller 5 through dancing roll 3, through drawing by crossing roller 8 behind the mirror press-finishing, realizes the oiling of instant noodle bowl target and mirror press-finishing.
The oiling of instant noodle bowl mark and mirror surface press polishing process and equipment are that high-frequency electromagnetic heating head 4 (customized by producer) is housed above mirror roller 7 specifically, pressure roller 5 and cylinder 6 are housed in mirror roller 7 sides and at wallboard 10 mirror roller 7 and polishing machine 9 are housed, heat on 4 pairs of mirror roller 7 surfaces of high-frequency electromagnetic heating head, its surface temperature moment is reached about 300 ℃, after making like this mirror roller 7 Surface Contacts after paper surface and the heating behind the glazing oil, make the fast instantizing of oil film, promote pressure roller 5 by cylinder 6 again and press to paper, under the effect of 1000--10000N linear pressure linear pressure, push paper surface, realize mirror surface press polishing process, make paper surface reach mirror effect, thereby realize instant noodle bowl mark oiling and mirror press-finishing.Mirror roller 7 is provided with automatic cycle water-cooling system 11 (this system is original technology), guarantees its mirror roller 7 non-bringing-up section surface cool.Its principle of the oiling of instant noodle bowl mark and mirror surface press polishing process and equipment is that the paper with 150 m/mins of speed travels at the uniform speed by 1 pair of paper surface glazing oil of oiling mechanism, then enter in 150 ℃ the baking oven 2 and carry out skin drying (drying requirement is tack-free), enter again by high-frequency electromagnetic heating head 4 instantaneously heated temperature and reach about 300 ℃ on (± 5 ℃) mirror roller 7, by cylinder 5, pressure roller 6 is finished oiling and mirror surface press polishing process.The oiling of described instant noodle bowl mark and mirror surface press polishing process and equipment is characterized in that wherein polishing machine 9 is that mirror roller 7 is carried out the reconditioning polishing, make its surface keep minute surface (reaching fineness greater than 63 degree in machinery industry) effect.
Claims (3)
1. the oiling of instant noodle bowl mark and mirror surface press polishing process method, it is characterized in that: the paper of surface printing multicolour pattern is entered oiling mechanism (1) carry out the paper surface glazing oil, the paper of continuous walking is dried through 150 ℃ baking oven (2), printing sheets after the oven dry is drawn entering in the mating surface between pressure roller (5) and the mirror roller (7) and carry out mirror press-finishing at the uniform velocity by dancing roll (3), before pressure roller (5) and mirror roller (7) pressing by a section of electromagnetic heater (4) heating mirror roller (7), one section of heating mirror roller (7) makes paper surface transient heating in press polish of at the uniform velocity walking arrive 300 ± 5 ℃, its paper surface oil film melts, while pressure roller (5) and mirror roller (7) add the paper of holding to it and carry out the moment pressurization, under the effect of 1000-10000N linear pressure, push paper surface, carry out being drawn by deflector roll (8) after the mirror press-finishing operation, namely realize reel paper continuity calendaring technology, speed can reach 150 m/mins, paper surface fineness behind its mirror press-finishing is greater than 63 degree, thereby the oiling of instant noodle bowl target and mirror press-finishing are finished in enforcement.
2. instant noodle bowl mark according to claim 1 oiling and mirror surface press polishing process method, it is characterized in that: the coating weight of the paper surface glazing oil of oiling mechanism (1) effects on surface printing color pattern is 3.5-5g/m; Printing sheets after the oven dry by dancing roll (3) draw at the uniform velocity enter that to carry out the mirror press-finishing time in the mating surface between pressure roller (5) and the mirror roller (7) be 0.3-0.5 second.
3. implement the special equipment of claim 1 or 2 described instant noodle bowl mark oilings and mirror surface press polishing process method, driving mechanism is arranged, be mounted with oiling mechanism (1) at frame plate (10), dancing roll (3), baking oven (2), it is characterized in that: before the fixing mirror roller (7) of frame plate (10), on the rear correspondence position, installation can be positioned to the polishing machine (9) of mirror roller (7) surface finish and reparation the back of mirror roller (7) with pressure roller (5) and the polishing machine (9) of cylinder (6); High-frequency electromagnetic heating head (4) is positioned at pressure roller (5) top mirror roller (7) one section surfaces of uniform rotation is carried out transient heating, can be installed in mirror roller (7) inside to the automatic cycle water-cooling system (11) of the non-bringing-up section surface temperature cooling of mirror roller (7).
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012103841692A CN102873981A (en) | 2012-10-11 | 2012-10-11 | Instant noodle bowl mark oil-coating and mirror-calendering technique and implementing equipment thereof |
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| CN2012103841692A CN102873981A (en) | 2012-10-11 | 2012-10-11 | Instant noodle bowl mark oil-coating and mirror-calendering technique and implementing equipment thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105479932A (en) * | 2015-10-07 | 2016-04-13 | 常州市博尔塑胶制品有限公司 | Plastic toy coloring machine |
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| DE3910163A1 (en) * | 1989-03-29 | 1990-10-04 | Hans Kaesbauer | Device and method for drying the varnishing of printed surfaces of sheet-like printing units |
| CN1380183A (en) * | 2002-05-28 | 2002-11-20 | 伟诚实业（深圳）有限公司 | Mirror press-finishing printing method |
| EP1410920A1 (en) * | 2001-07-18 | 2004-04-21 | Mitsui Chemicals, Inc. | Ink-jet recording medium for pigment ink and method for production thereof, and recorded matter |
| CN1587509A (en) * | 2004-08-26 | 2005-03-02 | 李玉龙 | Continuous mirror surface press polishing process for roll paper printing product |
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| CN101073932A (en) * | 2007-06-22 | 2007-11-21 | 李玉龙 | Producer of bowled instant-noodles trade mark |
| CN201333647Y (en) * | 2008-11-28 | 2009-10-28 | 余克 | Polishing device for mirror roller |
| CN102529473A (en) * | 2012-01-18 | 2012-07-04 | 广东壮丽彩印股份有限公司 | Production technology of high-precision partial transfer aluminium plating layer |
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2012
- 2012-10-11 CN CN2012103841692A patent/CN102873981A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3910163A1 (en) * | 1989-03-29 | 1990-10-04 | Hans Kaesbauer | Device and method for drying the varnishing of printed surfaces of sheet-like printing units |
| EP1410920A1 (en) * | 2001-07-18 | 2004-04-21 | Mitsui Chemicals, Inc. | Ink-jet recording medium for pigment ink and method for production thereof, and recorded matter |
| CN1380183A (en) * | 2002-05-28 | 2002-11-20 | 伟诚实业（深圳）有限公司 | Mirror press-finishing printing method |
| CN1587509A (en) * | 2004-08-26 | 2005-03-02 | 李玉龙 | Continuous mirror surface press polishing process for roll paper printing product |
| CN101060993A (en) * | 2004-10-06 | 2007-10-24 | 王子制纸株式会社 | Process for producing inkjet recording material |
| JP2007216161A (en) * | 2006-02-17 | 2007-08-30 | Toyo Ink Mfg Co Ltd | Coating work method for applying high gloss coating onto printed paper |
| CN101073932A (en) * | 2007-06-22 | 2007-11-21 | 李玉龙 | Producer of bowled instant-noodles trade mark |
| CN201333647Y (en) * | 2008-11-28 | 2009-10-28 | 余克 | Polishing device for mirror roller |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105479932A (en) * | 2015-10-07 | 2016-04-13 | 常州市博尔塑胶制品有限公司 | Plastic toy coloring machine |
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Application publication date: 20130116 |