CN102873865A - Interface butt joint method for fusible conveying belt - Google Patents

Interface butt joint method for fusible conveying belt Download PDF

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Publication number
CN102873865A
CN102873865A CN2012104150969A CN201210415096A CN102873865A CN 102873865 A CN102873865 A CN 102873865A CN 2012104150969 A CN2012104150969 A CN 2012104150969A CN 201210415096 A CN201210415096 A CN 201210415096A CN 102873865 A CN102873865 A CN 102873865A
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CN
China
Prior art keywords
interface
conveyer belt
jaw member
pincers
docking
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Pending
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CN2012104150969A
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Chinese (zh)
Inventor
朱井钟
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Kunshan Top Power Transmit Science & Technology Co Ltd
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Kunshan Top Power Transmit Science & Technology Co Ltd
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Priority to CN2012104150969A priority Critical patent/CN102873865A/en
Publication of CN102873865A publication Critical patent/CN102873865A/en
Pending legal-status Critical Current

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Abstract

The invention discloses an interface butt joint method for a fusible conveying belt. The method comprises the following steps of smoothly polishing the interfaces of two segments of conveying belts to be butt jointed; respectively clamping the two segments of conveying belts on the jaw element of interface butt pliers; maintaining the open state of the jaw element of the interface butt pliers; heating the interfaces of the two segments of conveying belts by a heater which is provided with a panel-shaped heat conductive end until the interfaces are fused; switching the open state of the jaw element of the interface butt pliers into a clamping state, contacting and fusing the fused interfaces of the two segments of conveying belts; maintaining the clamping state of the jaw element of the interface butt pliers until finishing fusing and cooling the jaw element; and disassembling the butt-jointed conveying belts from the interface butt pliers and polishing the external surface of the cooled interface. As a dedicated tool is adopted in the method provided by the invention, the conveying belts can be stably clamped and aligned during butt joint, thus, the phenomenon that deflection is easy to occur in conventional manual alignment and compressing process is overcome, and moreover, the interface quality can be improved by the tool.

Description

The interface docking calculation of meltable conveyer belt
Technical field
The present invention relates to the conveyer belt field, relate in particular to a kind of interface docking calculation for the meltable conveyer belt.
Background technology
Conveyer belt is called again ribbon conveyer, is a kind of desirable high-efficiency and continuous transporting equipment, is particularly suitable for the continuous transportation of bulk, powdery goods and materials.Compare with other transporting equipments (such as the locomotive class), ribbon conveyer has the advantages such as fed distance is long, large, the continuous conveying of freight volume, and reliable, easily is automated with centralization and controls.
Ribbon conveyer generally comprises following critical piece: conveyer belt, driving roller, tensioning apparatus, brake apparatus and clearing apparatus.
Conveyer belt is enclosed within on the driving roller and drives the function that realizes conveying by driving roller ringwise.Conveying commonly used is with two kinds of rubber strip and plastic tapes.Rubber strip is applicable between the operating ambient temperature-15~40 ℃, and temperature of charge is no more than 50 ℃.Plastic tape has the advantages such as oil resistant, acid, alkali, but for the bad adaptability of weather, easily skids and wear out.
Driving roller is driver part, actuating sleeve conveyer belt running thereon.Driving roller is the critical piece of transferring power.
The effect of tensioning apparatus is to make conveyer belt reach necessary tension force, in order to avoid skid at the conveyer belt driving roller, and the amount of deflection of conveyer belt is guaranteed in prescribed limit.The effect of brake apparatus provides brake hard in case of necessity, and brake apparatus can act on driving roller, also can act on the conveyer belt.Clearing apparatus is used for conveyer belt is cleaned, and mainly uses when changing the conveying goods and materials.
Because conveyer belt need to connect into annular and could use, so connect the conveyer belt step that is absolutely necessary, the connection conveyer belt all is to carry out at the conveyer belt interface.The material of most conveyer belts all at high temperature can be melted, therefore conveyer belt attended operation of the prior art is substantially all carried out according to following step: the interface of artificial conveyer belt, the conveyer belt that needs are connected is placed smooth and interface is alignd, the interface of the conveyer belt on both sides heated the interface section is melted, conveyer belt alignment and compression with both sides, so that the part of melting interconnects, keep connection status a period of time of the conveyer belt on both sides, finish after cooling connection.The problem of this mode of operation is, owing to being manually-operated all, manually can't guarantee inactive state and the stable alignment of conveyer belt before and after fusion process, be prone to after the docking crooked, cause docking intensity a little less than, interface easily ruptures.
Summary of the invention
The present invention is intended to propose a kind of interface docking calculation of the attended operation for the meltable conveyer belt, adopts special-purpose interface facility, so that the process that connects can stablize firmly, overcomes the present unsettled situation of bringing owing to manually-operated.
According to one embodiment of the invention, a kind of interface docking calculation of meltable conveyer belt is proposed, comprise following step:
The interface of two sections conveyer belts to be docked is polished flat;
Two sections conveyer belts are clamped in respectively on the jaw member of interface docking pincers;
The open configuration that keeps the jaw member of described interface docking pincers;
The heater that use has a tabular heat conduction end heats until interface melts the interface of two sections conveyer belts;
The open configuration that interface is docked the jaw member of pincers switches to clamped condition, two sections also fusions of interface contact that conveyer belt melts;
Keep the clamped condition until merge of the jaw member of interface docking pincers to finish and cool off;
Unload the conveyer belt after the docking and cooled interface outer surface polished from interface docking pincers.
In one embodiment, interface docking pincers comprise tong arm and jaw member, tong arm tightens up or unclamps to control jaw member and open or clamp around a rotating shaft, jaw member comprises clamper and set bolt, the clamper clamping conveyer belts, have gathering sill on the clamper, the clip position of gathering sill location conveyer belt on clamper, set bolt is fastened on conveyer belt on the clamper.
In one embodiment, these interface docking pincers also comprise a degree adjusting bolt, and a degree adjusting bolt keeps the open configuration of jaw member.
In one embodiment, spring is installed between the tong arm, spring keeps the clamped condition of jaw member.
In one embodiment, the heater with tabular heat conduction end is electric iron, and the end of electric iron is square heat conduction iron plate.
The interface docking calculation of meltable conveyer belt of the present invention utilizes specific purpose tool, so that conveyer belt can be by stably clamping and alignment in the docking operation, overcome the crooked phenomenon that easily occurs in the process of traditional artificial alignment and compression, and instrument can provide lasting chucking power, is conducive to improve the interface quality.
Description of drawings
Fig. 1 has disclosed the flow chart according to the interface docking calculation of the meltable conveyer belt of one embodiment of the invention.
Fig. 2 has disclosed the structure chart of the interface docking pincers that use in the interface docking calculation according to the meltable conveyer belt of one embodiment of the invention.
Fig. 3 has disclosed the structure chart of the electric iron that uses in the interface docking calculation according to the meltable conveyer belt of one embodiment of the invention.
Fig. 4 and Fig. 5 have disclosed the course of work according to interface docking pincers in the interface docking calculation of the meltable conveyer belt of one embodiment of the invention.
The specific embodiment
At first with reference to shown in Figure 1, the present invention has disclosed a kind of interface docking calculation of meltable conveyer belt, comprises following step:
101. the interface of two sections conveyer belts that will be to be docked polishes flat.
102. two sections conveyer belts are clamped in respectively on the jaw member of interface docking pincers.
103. keep the open configuration of the jaw member of interface docking pincers.
104. use heater with tabular heat conduction end that the interface of two sections conveyer belts is heated until interface melts.Usually heating and melting needs the time of a few minutes.
Switch to clamped condition 105. interface is docked the open configuration of the jaw member of pincers, two sections also fusions of interface contact that conveyer belt melts.
106. keeping the clamped condition until merge of the jaw member of interface docking pincers finishes and cools off.Usually cool off the time that needs a few minutes at ambient temperature.
107. unload the conveyer belt after the docking and cooled interface outer surface polished from interface docking pincers.
In above-mentioned method, used special tool interface docking to clamp and have the heater of tabular heat conduction end.Fig. 2 has disclosed the structure chart of the interface docking pincers that use in the said method.The interface that these interface docking pincers are exclusively used in the conveyer belt of meltable material connects.As shown in the figure, these interface docking pincers 200 comprise tong arm 202 and jaw member 204, tong arm 202 tightens up or unclamps to control jaw member 204 and open or clamps around a rotating shaft 203, and the basic function of above-mentioned tong arm and jaw member is consistent with common pincers, herein in description.Jaw member 204 comprises clamper 241 and set bolt 242.Clamper 241 is used for clamping conveyer belts 201.Have gathering sill 243 on the clamper 241, the clip position of gathering sill 243 location conveyer belts 201 on clamper 241.Set bolt 242 is fastened on conveyer belt 201 on the clamper 241.Utilize gathering sill 243 and set bolt 242, conveyer belt 201 is firmly fixed on clamper 241, skew can not occur in the horizontal direction with on the vertical direction, is conducive to exactly mating interface.These interface docking pincers 200 also comprise a degree adjusting bolt 206, opening degree adjusting bolt 206 is horizontally sets, can extend between two jaw member 204 or two tong arms 202, a degree adjusting bolt 206 utilizes the adjusting of its development length to realize keeping the function of the open configuration of jaw member 204.The length that the rotation of degree adjusting bolt 206 is screwed into is long, and then the Zhang Du of jaw member 204 is just larger, and spends an adjusting bolt 206 and utilize the fixation of its screw thread the open configuration of jaw member 204 can be fixed.Open 206 rotations of degree adjusting bolt and withdraw from, then jaw member 204 is no longer received a support of degree adjusting bolt 206, clamps under the effect of tong arm 202.In the embodiment shown in Figure 2, spring 208 also is installed between two tong arms 202.Spring 208 is stage clips, and the spring force that spring 208 opens to both sides is applied on the jaw member 204 by tong arm 202, increases the clamping force of jaw member 204.In the released position of tong arm 202, jaw member 204 clamps under the effect of spring 208.Spring 208 keeps the clamped condition of jaw member 204 thus.Because the purposes of these interface docking pincers 200 is so that the interface of conveyer belt 201 connects, and therefore need to leave the interface that conveyer belt 201 is placed in the space between jaw member 204.Therefore, between the clamper 241 of two jaw member 204 of clamped position, still leave the gap.In one embodiment, the width in gap is less than 2mm.
Fig. 3 has disclosed the structure chart of the electric iron that uses in the interface docking calculation of meltable conveyer belt of the present invention.In step 104, use heater with tabular heat conduction end that the interface of two sections conveyer belts is heated until interface melts.In one embodiment, the heater with tabular heat conduction end is electric iron 300 as shown in Figure 3, and the end of electric iron 300 is square heat conduction iron plates 302.
Fig. 4 and Fig. 5 have disclosed the course of work of interface docking pincers in the interface docking calculation of meltable conveyer belt of the present invention.At first with reference to shown in Figure 4, Fig. 4 has disclosed the open configuration of interface docking pincers.Under state shown in Figure 4, both sides conveyer belt 201 to be connected is clamped on the clamper 241, and the position of 243 pairs of conveyer belts 201 of gathering sill positions, and set bolt 242 is clamped in conveyer belt 201 on the clamper 241 securely.This moment, tong arm 202 tightened up so that jaw parts 204 open, because the tong arm 202 that tightens up has been oppressed spring 208, spring 208 can produce spring force.Need this moment rotation be screwed into a degree adjusting bolt 206, a degree adjusting bolt 206 relies on himself length that jaw member 204 is strutted, to offset the spring force of spring 208.At state shown in Figure 2, the heating of the interface of 300 pairs of conveyer belts 201 of electric iron is so that the interface thawing.Fig. 5 has disclosed the clamped condition of interface docking pincers.After the heating and melting of having finished docking port, can enter state shown in Figure 5, can rotate at this moment and withdraw from a degree adjusting bolt 206, a degree adjusting bolt 206 is not forming support to jaw member 204.The spring force of spring 208 is so that tong arm 202 unclamps, and jaw member 204 clamps and provides enough clamping forces by spring 208.At this moment, have the conveyer belt 201 of the both sides of clamper 241 clampings to be in contact with one another, the interface section of thawing is in contact with one another and combines together.Owing to existing spring 208 that lasting clamping force is provided, the interface section of thawing can be finished under stable clamping force effect and be merged and cooling, forms the interface of reliable in quality.Simultaneously, because conveyer belt 201 is by holding frame 241 clampings, and positioned and locking by gathering sill 243 and set bolt 242, in fusion process, can not occur departing from, can avoid occurring the crooked situation of interface.
The interface docking calculation of meltable conveyer belt of the present invention utilizes specific purpose tool, so that conveyer belt can be by stably clamping and alignment in the docking operation, overcome the crooked phenomenon that easily occurs in the process of traditional artificial alignment and compression, and instrument can provide lasting chucking power, is conducive to improve the interface quality.

Claims (5)

1. the interface docking calculation of a meltable conveyer belt is characterized in that, comprising:
The interface of two sections conveyer belts to be docked is polished flat;
Two sections conveyer belts are clamped in respectively on the jaw member of interface docking pincers;
The open configuration that keeps the jaw member of described interface docking pincers;
The heater that use has a tabular heat conduction end heats until interface melts the interface of two sections conveyer belts;
The open configuration that interface is docked the jaw member of pincers switches to clamped condition, two sections also fusions of interface contact that conveyer belt melts;
Keep the clamped condition until merge of the jaw member of interface docking pincers to finish and cool off;
Unload the conveyer belt after the docking and cooled interface outer surface polished from interface docking pincers.
2. the interface docking calculation of meltable conveyer belt as claimed in claim 1, it is characterized in that, described interface docking pincers comprise tong arm and jaw member, tong arm tightens up or unclamps to control jaw member and open or clamp around a rotating shaft, described jaw member comprises clamper and set bolt, and the clamper clamping conveyer belts has gathering sill on the clamper, the clip position of gathering sill location conveyer belt on clamper, set bolt is fastened on conveyer belt on the clamper.
3. the interface docking calculation of meltable conveyer belt as claimed in claim 2 is characterized in that, these interface docking pincers also comprise a degree adjusting bolt, and a degree adjusting bolt keeps the open configuration of jaw member.
4. the interface docking calculation of meltable conveyer belt as claimed in claim 3 is characterized in that, between the described tong arm spring is installed, and spring keeps the clamped condition of jaw member.
5. the interface docking calculation of meltable conveyer belt as claimed in claim 1 is characterized in that, described heater with tabular heat conduction end is electric iron, and the end of electric iron is square heat conduction iron plate.
CN2012104150969A 2012-10-26 2012-10-26 Interface butt joint method for fusible conveying belt Pending CN102873865A (en)

Priority Applications (1)

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CN2012104150969A CN102873865A (en) 2012-10-26 2012-10-26 Interface butt joint method for fusible conveying belt

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103395201A (en) * 2013-08-07 2013-11-20 竞陆电子(昆山)有限公司 Printed circuit board lamination process laminated line elastic belt melt connection special tool
CN104555279A (en) * 2015-01-08 2015-04-29 北京七星华创电子股份有限公司 Transmission band tensioning device and transmission band bonding device

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3359151A (en) * 1965-03-09 1967-12-19 Morey Paper Mill Supply Co Implement for splicing rope
US3624348A (en) * 1969-10-13 1971-11-30 Ramseyer & Cie Sa Tool for welding together plastics materials
CN2185656Y (en) * 1994-02-04 1994-12-21 王树祥 Bidirectional pliers
CN1327406A (en) * 1999-02-11 2001-12-19 沃尔夫克拉夫特公司 Vise-grip or expanding pliers
CN102317052A (en) * 2009-09-16 2012-01-11 贤兴建材(集团)有限公司 Quickly locking pliers
CN202344117U (en) * 2011-07-27 2012-07-25 圣豹电源有限公司 Butt welding tongs for storage battery

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3359151A (en) * 1965-03-09 1967-12-19 Morey Paper Mill Supply Co Implement for splicing rope
US3624348A (en) * 1969-10-13 1971-11-30 Ramseyer & Cie Sa Tool for welding together plastics materials
CN2185656Y (en) * 1994-02-04 1994-12-21 王树祥 Bidirectional pliers
CN1327406A (en) * 1999-02-11 2001-12-19 沃尔夫克拉夫特公司 Vise-grip or expanding pliers
CN102317052A (en) * 2009-09-16 2012-01-11 贤兴建材(集团)有限公司 Quickly locking pliers
CN202344117U (en) * 2011-07-27 2012-07-25 圣豹电源有限公司 Butt welding tongs for storage battery

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103395201A (en) * 2013-08-07 2013-11-20 竞陆电子(昆山)有限公司 Printed circuit board lamination process laminated line elastic belt melt connection special tool
CN104555279A (en) * 2015-01-08 2015-04-29 北京七星华创电子股份有限公司 Transmission band tensioning device and transmission band bonding device

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Application publication date: 20130116