CN102873863A - Automatic welding device for net cage buoy - Google Patents
Automatic welding device for net cage buoy Download PDFInfo
- Publication number
- CN102873863A CN102873863A CN201210402467XA CN201210402467A CN102873863A CN 102873863 A CN102873863 A CN 102873863A CN 201210402467X A CN201210402467X A CN 201210402467XA CN 201210402467 A CN201210402467 A CN 201210402467A CN 102873863 A CN102873863 A CN 102873863A
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- cursory
- guide rail
- plate
- die sleeve
- net cage
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Abstract
The invention discloses an automatic welding device for a net cage buoy. The automatic welding device comprises a rack, a buoy die sleeve device, a heating device and a displacement transducer; the buoy die sleeve device comprises sliding plates, a buoy die sleeve, a straight line guide rail, an annular chain and a stepping motor system; the stepping motor system comprises a stepping motor, a ball bearing and a ball screw; the heating device comprises a heating plate, a guide rail and a synchronous belt; the straight line guide rail are divided into two segments which are symmetrically arranged on the rack; each straight line guide rail is provided with a straight line bearing, and a sliding plate is arranged on the straight line bearing; one side of each sliding plate is connected with the annular chain; one sliding plate is connected with the displacement transducer which is arranged at one end of the rack; each sliding plate is provided with a set of buoy die sleeve; the ball bearing is connected with the annular chain; the heating plate is arranged on the guide rail; the guide rail is arranged on the synchronous belt, and the synchronous belt is vertically arranged on the rack. According to the automatic welding device, two buoys can be automatically welded in one time, time and labor are saved, the operation is simple, and the efficiency is high.
Description
Technical field
The invention belongs to dynamo-electric field, be specifically related to the cursory automatic soldering device of a kind of net cage.
Background technology
Along with the scale of deep-sea, fresh water fishery cultivation increases, the demand of various aquaculture net cages is more and more, cursoryly increases as the floating high pressure of etting in the aquaculture net cage is barrel-shaped thereupon.
That half of first injection moulding is barrel-shaped cursory for the barrel-shaped cursory production method of high pressure at present, adopt again that manual with 2 injection formed half is barrel-shaped cursoryly to carry out melting welding with hot-melt welding machine, owing to be to adopt the manual method welding, wayward to barrel-shaped cursory melted mass and thawing time, make welding high pressure out barrel-shaped cursory different in size, and working strength is large, and production efficiency is low, and production cost is high.
Summary of the invention
The object of the present invention is to provide the cursory automatic soldering device of a kind of net cage, this device can be finished the barrel-shaped cursory welding of high pressure by high-efficiency high-accuracy, have easy to use, save time, laborsaving, high efficiency, significant advantage that production cost is low.
To achieve these goals, the technical solution used in the present invention is as follows:
The cursory automatic soldering device of a kind of net cage, it comprises frame, cursory die case, heater and resistance scale; Described cursory die case comprises slide plate, cursory die sleeve, line slideway, ring chain and stepping motor system, and stepping motor system comprises stepper motor, ball bearing, ball-screw; Described heater device comprises heating plate, guide rail, Timing Belt; Wherein line slideway divides two sections to be symmetricly set on the frame, adopt linear bearing to be provided with one slide-plate on every section line slideway, one side of slide plate is connected with ring chain, and one slide-plate wherein is connected with the resistance scale that is arranged on frame one end, and the cursory die sleeve of a cover is housed on the every slide plate; Stepper motor is fixed on an end of frame, and ball bearing is connected with ring chain; Heating plate is arranged on the guide rail, and guide rail is arranged on the Timing Belt, and Timing Belt is vertically set on the frame, and places the top of ring chain and ring chain cross.
The cursory automatic soldering device of above-mentioned a kind of net cage, described every slide block is provided with two cursory die sleeves.
The cursory automatic soldering device of above-mentioned a kind of net cage, described Timing Belt is driven by the hot plate stepper motor, and a side of Timing Belt is provided with regulating wheel.
The cursory automatic soldering device of above-mentioned a kind of net cage, described stepper motor is comprised of stepper motor driver.
The cursory automatic soldering device of a kind of net cage, described resistance scale is by Single-chip Controlling.
The cursory automatic soldering device of a kind of net cage of the present invention is to realize so barrel-shaped cursory automatic welding:
With the cursory automatic soldering device plugged of net cage, device namely enters init state, stepper motor drives the ball-screw rotation, by the ball bearing displacement on the ball-screw drive a side be installed on the line slideway slide plate to the device the edge move, because on the side of slide plate ring chain is installed, the mobile meeting drive of slide plate is installed in another slide plate of ring chain opposite side and does opposite rectilinear motion, the slide plate of opposite side is also moved to the device edge synchronously, when slide plate moves to desired position (this position resistance scale and single chip computer measurement are relatively), stop mobile, after temperature of heating plate rises to the needed temperature of welding, the barrel-shaped cursory opening surface of needs welding is inserted respectively in four cursory die sleeves installing on two slide plates of the cursory automatic soldering device of case outwardly, press the welding button on the cursory automatic soldering device, the hot plate stepper motor starts, to be installed in heating plate push-and-pull on the guide rail to the barrel-shaped cursory place that needs welding and stop mobile by Timing Belt, stepper motor starts simultaneously, drive lower by the ball bearing displacement on the ball-screw and ring chain, the slide plate of both sides and be installed in the cursory die sleeve on the slide plate and be contained in barrel-shaped cursory while in the cursory die sleeve to heating plate side fast moving, after barrel-shaped cursory opening surface and heating plate plane contact, (compared by the resistance scale and the single chip computer measurement that are connected on the slide plate), stepper motor transfers low cruise to, barrel-shaped cursory opening surface is slowly melted, after being melted to desired location, (compared by the resistance scale and the single chip computer measurement that are connected on the slide plate), stepper motor is out of service, enter into heating time-delay state, barrel-shaped cursory solder side is fully melted, after the heating delay time arrives, the running of stepper motor snap back, turn lower by the ball bearing displacement on the ball-screw and ring chain drive, the slide plate of both sides and be installed in the cursory die sleeve on the slide plate and be contained in barrel-shaped cursory a little segment distance of heating plate that leaves simultaneously in the cursory die sleeve, counter-rotating is also out of service to initial position by the heating plate push-and-pull that Timing Belt will be installed on the guide rail fast for the hot plate stepper motor simultaneously, the quick forward of stepper motor turned round after heating plate was got back to initial position, turn lower by the ball bearing displacement on the ball-screw and ring chain drive, the slide plate of both sides and be installed in the cursory die sleeve on the slide plate and be contained in and melt good barrel-shaped cursory mutual docking in the cursory die sleeve, when being docked to required size, (compared by the resistance scale and the single chip computer measurement that are connected on the slide plate), stepper motor is out of service, device enters into typing cooling time-delay state, after typing cooling delay time arrives, the running of stepper motor snap back, turn lower by the ball bearing displacement on the ball-screw and ring chain drive, the slide plate of both sides and the cursory die sleeve that is installed on the slide plate move to the device both sides, because barrel-shaped cursory welding fabrication, from the cursory die sleeve of a side wherein, extract out during two side shiftings to device at cursory die sleeve and to stay in the cursory die sleeve of opposite side, when the slide plate of both sides be installed in and stop mobile (by being connected to resistance scale on the slide plate and single chip computer measurement relatively) after cursory die sleeve on the slide plate moves to the piece installing position, take out from cursory die sleeve welding well barrel-shaped cursory, finish cursory welding, again pack into not the cursory of welding and by the welding button on the cursory automatic soldering device of nowel, device will repeat above-mentioned welding process and finish barrel-shaped cursory welding.
The cursory automatic soldering device of net cage of the present invention once can be realized 2 cursory automatic weldings, saves time, laborsaving, simple to operate, and efficient is high.
Description of drawings
Fig. 1 is the cursory automatic soldering device plan structure of net cage of the present invention schematic diagram;
Among the figure, regulating wheel 1, cursory die sleeve 2, slide plate 3, linear bearing 4, ring chain 5, line slideway 6, frame 7, stepper motor 8, ball bearing 9, ball-screw 10, hot plate stepper motor 11, Timing Belt 12, heating plate 13, guide rail 14, resistance scale 15.
The specific embodiment
As shown in the figure, the cursory automatic soldering device of net cage, it comprises frame 7, cursory die case, heater and resistance scale 15; Described cursory die case comprises slide plate 3, cursory die sleeve 2, line slideway 6, ring chain 5 and the stepping motor system that is comprised of stepper motor 8, ball bearing 9, ball-screw 10; Described heater device comprises heating plate 13, guide rail 14, Timing Belt 12; Wherein two sections of line slideways 6 minutes are symmetricly set on the frame 7, adopt linear bearing 4 to be provided with one slide-plate 3 on every section line slideway 6, one side of slide plate 3 is connected with ring chain 5, one slide-plate 3 wherein is connected with resistance scale 15 on being arranged on frame 9, and the cursory die sleeve 2 of a cover is housed on the every slide plate 3; Stepper motor 8 is fixed on an end of frame 7, and ball bearing 9 is connected with ring chain 5; Heating plate 13 is arranged on the guide rail 14, and guide rail 14 is arranged on the Timing Belt 12, and Timing Belt 12 is vertically set on the frame 7, and places top and ring chain 5 crosses of ring chain 5.
As shown in the figure, described every slide block 2 is provided with two cursory die sleeves 2.
As shown in the figure, described Timing Belt 12 is driven by hot plate stepper motor 11, and a side of Timing Belt 12 is provided with regulating wheel 1.
As shown in the figure, the cursory automatic soldering device of net cage of the present invention is to realize so the cursory welding of tubular:
Regulating wheel 1, cursory die sleeve 2, slide plate 3, linear bearing 4, ring chain 5, line slideway 6, frame 7, stepper motor 8, ball bearing 9, ball-screw 10, hot plate stepper motor 11, Timing Belt 12, heating plate 13, guide rail 14, resistance scale 15.
With the cursory automatic soldering device plugged of net cage, device namely enters init state, stepper motor 8 drives ball-screw 10 rotations, by ball bearing 9 displacements on the ball-screw 10 drive a side be installed on the line slideway 6 slide plate 3 to the device the edge move, because on the side of slide plate 3 ring chain 5 is installed, the mobile meeting drive of slide plate 3 is installed in another slide plate 3 of ring chain 5 opposite sides and does opposite rectilinear motion, the slide plate 3 of opposite side is also moved to the device edge synchronously, when slide plate 3 moves to the given position of resistance scale 13, stop mobile, after heating plate 13 temperature rise to the needed temperature of welding, the barrel-shaped cursory opening surface of needs welding is inserted respectively in four cursory die sleeves 2 installing on two slide plates 3 of the cursory automatic soldering device of case outwardly, press the welding button on the cursory automatic soldering device, hot plate stepper motor 11 starts, to be installed in heating plate 13 push-and-pulls on the guide rail 14 to the barrel-shaped cursory place that needs welding and stop mobile by Timing Belt 12, stepper motor 8 starts simultaneously, drive lower by ball bearing 9 displacements on the ball-screw 10 and ring chain 5, the slide plate 3 of both sides and be installed in the cursory die sleeve 2 on the slide plate 3 and be contained in barrel-shaped cursory while in the cursory die sleeve 2 to heating plate 13 side fast moving, when barrel-shaped cursory opening surface is displaced to resistance scale 15 given position and heating plate 13 plane contact, stepper motor 8 transfers low cruise to, barrel-shaped cursory opening surface is slowly melted, after being melted to resistance scale 15 given desired locations, stepper motor 8 is out of service, enter into heating time-delay state, barrel-shaped cursory solder side is fully melted, after the heating delay time arrives, the running of stepper motor 8 snap backs, turn and drive lower by ball bearing 9 displacements on the ball-screw 10 and ring chain 5, the slide plate 3 of both sides and be installed in the cursory die sleeve 2 on the slide plate 3 and be contained in barrel-shaped cursory heating plate 13 a little segment distance that leave simultaneously in the cursory die sleeve 2, counter-rotating is also out of service to initial position by heating plate 13 push-and-pulls that Timing Belt 12 will be installed on the guide rail 14 fast for hot plate stepper motor 11 simultaneously, stepper motor 8 quick forwards turned round after heating plate 13 was got back to initial position, turn and drive lower by ball bearing 9 displacements on the ball-screw 10 and ring chain 5, the slide plate 3 of both sides and be installed in the cursory die sleeve 2 on the slide plate 3 and be contained in and melt good barrel-shaped cursory mutual docking in the cursory die sleeve 2, when being docked to the given size of resistance scale 15, stepper motor 8 is out of service, device enters into typing cooling time-delay state, after typing cooling delay time arrives, the running of stepper motor 8 snap backs, turn and drive lower by ball bearing 9 displacements on the ball-screw 10 and ring chain 5, the slide plate 3 of both sides and the cursory die sleeve 2 that is installed on the slide plate 3 move to the device both sides, because barrel-shaped cursory welding fabrication, from the cursory die sleeve 3 of a side wherein, extract out during two side shiftings to device at cursory die sleeve 2 and to stay in the cursory die sleeve of opposite side, when the slide plate 3 of both sides and be installed in stop after cursory die sleeve 2 on the slide plate 3 moves to the given position of resistance scale 15 mobile, the barrel-shaped cursory taking-up from cursory die sleeve 2 that welding is good, finish cursory welding, again pack into not the cursory of welding and by the welding button on the cursory automatic soldering device of nowel, device will repeat above-mentioned welding process and finish barrel-shaped cursory welding.
Claims (4)
1. cursory automatic soldering device of net cage, it comprises frame, cursory die case, heater and resistance scale, it is characterized in that: described cursory die case comprises slide plate, cursory die sleeve, line slideway, ring chain and stepping motor system, and stepping motor system comprises stepper motor, ball bearing, ball-screw; Described heater device comprises heating plate, guide rail, Timing Belt; Wherein line slideway divides two sections to be symmetricly set on the frame, adopt linear bearing to be provided with one slide-plate on every section line slideway, one side of slide plate is connected with ring chain, and one slide-plate wherein is connected with the resistance scale that is arranged on frame one end, and the cursory die sleeve of a cover is housed on the every slide plate; Stepper motor is fixed on an end of frame, and ball bearing is connected with ring chain; Heating plate is arranged on the guide rail, and guide rail is arranged on the Timing Belt, and Timing Belt is vertically set on the frame, and places the top of ring chain and ring chain cross.
2. the cursory automatic soldering device of net cage according to claim 1, it is characterized in that: described every slide block is provided with two cursory die sleeves.
3. the cursory automatic soldering device of net cage according to claim 1, it is characterized in that: a side of Timing Belt is provided with regulating wheel.
4. the cursory automatic soldering device of net cage according to claim 1, it is characterized in that: described resistance scale is by Single-chip Controlling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210402467XA CN102873863A (en) | 2012-10-22 | 2012-10-22 | Automatic welding device for net cage buoy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210402467XA CN102873863A (en) | 2012-10-22 | 2012-10-22 | Automatic welding device for net cage buoy |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102873863A true CN102873863A (en) | 2013-01-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210402467XA Pending CN102873863A (en) | 2012-10-22 | 2012-10-22 | Automatic welding device for net cage buoy |
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| Country | Link |
|---|---|
| CN (1) | CN102873863A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5378302A (en) * | 1992-03-06 | 1995-01-03 | Meistermatic Ag | Traveling large-area welding machine for welding plastic sheets |
| CN201579985U (en) * | 2009-11-26 | 2010-09-15 | 广州市高澜水技术有限公司 | Full-automatic welding device for PVDF tubes |
| CN202097485U (en) * | 2011-05-16 | 2012-01-04 | 天津市宝通散热器有限公司 | Radiator assembling machine based on PLC (programmable logic controller) |
| CN202412696U (en) * | 2012-01-18 | 2012-09-05 | 济南德佳机器有限公司 | Y-shaped welding device for plastic doors and windows |
| CN202922970U (en) * | 2012-10-22 | 2013-05-08 | 青岛利东海洋网箱科技有限公司 | Automatic welding device for mesh cage buoy |
-
2012
- 2012-10-22 CN CN201210402467XA patent/CN102873863A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5378302A (en) * | 1992-03-06 | 1995-01-03 | Meistermatic Ag | Traveling large-area welding machine for welding plastic sheets |
| CN201579985U (en) * | 2009-11-26 | 2010-09-15 | 广州市高澜水技术有限公司 | Full-automatic welding device for PVDF tubes |
| CN202097485U (en) * | 2011-05-16 | 2012-01-04 | 天津市宝通散热器有限公司 | Radiator assembling machine based on PLC (programmable logic controller) |
| CN202412696U (en) * | 2012-01-18 | 2012-09-05 | 济南德佳机器有限公司 | Y-shaped welding device for plastic doors and windows |
| CN202922970U (en) * | 2012-10-22 | 2013-05-08 | 青岛利东海洋网箱科技有限公司 | Automatic welding device for mesh cage buoy |
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20130116 |