CN102873624A - Environment-friendly abrasive cutting machine - Google Patents
Environment-friendly abrasive cutting machine Download PDFInfo
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- CN102873624A CN102873624A CN2012104045587A CN201210404558A CN102873624A CN 102873624 A CN102873624 A CN 102873624A CN 2012104045587 A CN2012104045587 A CN 2012104045587A CN 201210404558 A CN201210404558 A CN 201210404558A CN 102873624 A CN102873624 A CN 102873624A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention belongs to the technical field of machinery and provides an environment-friendly abrasive cutting machine which solves the problems of poor safety, serious resource waste and poor environment friendliness of existing abrasive cutting machines. The environment-friendly abrasive cutting machine comprises a base, a support, a motor, an abrasive wheel blade connected with a motor rotary shaft, and a frame with an operating table plate. The motor is fixedly arranged on the support which is hinged to the base, the base is fixedly arranged on the operating table plate which is provided with a cut allowing a blade to be embedded into, and the lower side of the operating table plate is provided with a collection mechanism which is communicated with the cut and capable of collecting cutting chips. An operating handle is fixedly connected onto the support, and a dust collection mechanism which is capable of at least covering the motor and the abrasive blade is arranged on the operating table plate and provided with an avoidance port allowing feeding and discharging. By means of the environment-friendly abrasive cutting machine, safety of operators is improved, and cutting chips and wastes are recovered, so that waste is reduced, and high environment friendliness is achieved.
Description
Technical field
The invention belongs to field of mechanical technique, relate to a kind of cutting machine, particularly a kind of environmental protection abrasive wheel cutting machine.
Background technology
Abrasive wheel cutting machine is again abrasive cutoff saw, is the common equipment that grinds pin, various burr slitter edge, cutting, casting sprue and all kinds of section bars, is widely used in the fields such as building, five metals, petrochemical industry, mechanical metallurgy and hydropower installation.It mainly is comprised of pedestal, emery wheel, motor or the institutes such as other power sources, carriage, protective cover and feed feeder, and emery wheel is the end face that is arranged at pedestal.
All be exposed unprotected or just compare simple protective treatment to abrasive wheel cutting machine at present, and not for the effective processing that is retained in work top or ground of chip, waste material.Such as Chinese patent application (application publication number: CN 101758444A) disclose a kind of abrasive wheel cutting machine, comprise support, be provided with strap and mobile clamping plate in the cylinder on the workbench of support, mobile clamping plate link to each other with adjusting screw, on support, also be provided with cylinder, one end of cylinder is fixed on the support, the other end links to each other with cutter sweep, cutter sweep comprises motor, motor one end is fixed on the base, the other end is connected by conveyer belt with cast-cutting saw on being fixed on cutter sweep, and driving-belt is installed on the fixed support.This emery wheel is not done any protective treatment to cutting machine, and security is lower, and the feature of environmental protection is also relatively poor.
And for example (notification number is Chinese patent application: CN 2434093Y) disclose a kind of safety protective guard of high speed abrasive wheel cutting machine; it comprises the bolt shaft that arranges on carrier base and the armshaft in the support system; strut, slide-bar, track pad arrange the gland in the safety system, live cover, fixed cover, cover cap, bearing pin on the axle sleeve.This safty shield has been done simple protection to the emery wheel of cutting machine, relatively has security.But also without any treatment measures, if operating personnel run into the cutting spark that disorderly spatters or the dust in the air amount everywhere, this all will cause great harm to human body to the chip dust that produces in emery wheel cutting for it, and security is relatively poor.Simultaneously, contain a large amount of compositions identical with cutting object material in the cutting dust, if the object of cutting is noble metal, present case can't reclaim dust, this has caused the waste of ample resources, and the dust that flies away simultaneously also can to environment on every side, be unfavorable for environmental protection.
Summary of the invention
The objective of the invention is to have the problems referred to above for existing technology, proposed the environmental protection abrasive wheel cutting machine that a kind of security is good, the wasting of resources is few.
Purpose of the present invention can realize by following technical proposal: a kind of environmental protection abrasive wheel cutting machine comprises pedestal, support, motor and the emery wheel blade that is connected with machine shaft; Described support is hinged on the pedestal; Described motor is installed on the support; It is characterized in that described environmental protection abrasive wheel cutting machine also comprises the frame with working plate; Described pedestal is installed on the described working plate; Offering on the described working plate can be for the cutting mouth of emery wheel blade embedding; The downside of described working plate is provided with the collecting mechanism that is connected with described cutting mouth and can collects the cutting leftover; Also be fixed with control crank on the described support; Also be provided with at least the dust-collecting mechanism that described motor and emery wheel blade can be covered on the described working plate; Can be for the mouth of stepping down of charging and discharging when described dust-collecting mechanism is provided with cutting.
This environmental protection abrasive wheel cutting machine is when cutting work, the rotating shaft of operation driven by motor is rotated, rotating shaft can drive the emery wheel blade rotation, workpiece to be cut enters the cutting mouth that is placed on working plate from the mouth of stepping down of dust-collecting mechanism one side, by handling the screw mandrel feeding workpiece and fixed head are compressed, then pull control crank, so that motor and emery wheel blade together with support around pedestal to lower swing, the emery wheel blade contacts with workpiece to be cut and carries out cutting operation, the workpiece of cutting after finishing stepped down by the opposite side of dust-collecting mechanism and mouthful sent, whole cutting process is comparatively smooth, easy, high efficiency.Can produce cutting chip and waste material from workpiece during cutting, at working plate dust-collecting mechanism is set, can cover motor and emery wheel blade, prevent that effectively the chip of high temperature disorderly spatters and the lighter floating diffusion of dust in the cutting process everywhere, the security when having improved operating personnel's cutting operation.The chip that produces in the cutting process, waste material and dust etc. all are stored in the collecting mechanism by intact collection, not only environmental protection but also can reach the purpose that waste material reclaims again, larger minimizing the waste of resource.
In above-mentioned environmental protection abrasive wheel cutting machine, described collecting mechanism comprises and is funnelform matrix one and has the disposal box one that picks and places mouth; The large port section of described matrix one is sealedly and fixedly connected with working plate and is connected with described cutting mouth; The small end oral area of described matrix one is connected with described disposal box one.Fall into funnel-form matrix one from the cutting leftover of working plate through cutting mouth, collection is stored in the disposal box one that is connected with collective one, reclaims by mouthful regularly removing that picks and places of disposal box one again, can not impact environment on every side.
In above-mentioned environmental protection abrasive wheel cutting machine, also be provided with the air-suction duct one that is connected and can be connected with blower fan in the chamber with matrix one on the described matrix one.Matrix one is provided with air-suction duct one, and the smog that high temperature produced when the effect by blower fan can be with cutting and some enter dust lighter in the matrix one and discharge.
In above-mentioned environmental protection abrasive wheel cutting machine, described dust-collecting mechanism comprises dust cover, the funnel-form matrix two that is installed in the working plate downside that is installed in the working plate upside and has the disposal box two that picks and places mouth; Described dust cover is the case shape; The action pane of end face for opening wide that described dust cover is relative with control crank; The described mouth of stepping down is positioned on the two side of dust cover; The large port section of described matrix two is connected with the cavity that described working plate and dust cover form; The small end oral area of described matrix two is connected with described disposal box two.Motor and emery wheel blade can be covered by dust cover is set, the emery wheel blade is with work piece cut the time, the cutting spark of generation and cutting dust can not splash everywhere surrounding environment and personnel are impacted, and has played the effect of a preferably protection and non-proliferation.The part that produces in cutting process cutting leftover enters by cutting mouth in the matrix one of working plate below and is collected storage, and the large port section that the cutting leftover that another part is larger then enters matrix two is collected and is stored in the disposal box two.
In above-mentioned environmental protection abrasive wheel cutting machine, also be provided with the air-suction duct two that is connected and can be connected with blower fan in the chamber with matrix two on the described matrix two.High temperature produced when the effect of air-suction duct two by blower fan can be with cutting on the matrix two smog and some lighter dust are discharged.
In above-mentioned environmental protection abrasive wheel cutting machine, described dust cover comprises front cover body and rear cover body, and described action pane and the mouth of stepping down all are positioned on the described front cover body; The upper surface of described rear cover body is downward-sloping setting; The large port section of described matrix two is relative with the upper surface of described rear cover body.The upper surface of rear cover body is downward-sloping setting, the chip and the waste material that are conducive to produce in the cutting process on the one hand enter in the disposal box two, the wind that is blown into from blower fan on the other hand contacts with the upper surface of rear cover body and can produce a backflow, so that the discharge of the smog that high temperature produces during cutting and some lighter dust is more convenient, thorough.
In above-mentioned environmental protection abrasive wheel cutting machine, the upper surface of described front cover body also be hinged with can the described action pane of part capping movable cover plate; Offer the chute of stepping down that can supply control crank to pass and swing up and down on the described movable cover plate.High temperature can produce a large amount of cutting smog and swims near the dust cover upper surface in cutting process, by movable cover plate is set, thereby so that smog can not fly away everywhere environment is not on every side impacted, the spark that produces in the time of also preventing from cutting has increased security to the injury that operating personnel cause.Movable cover plate is part capping action pane simultaneously, can not impact cutting operation.
In above-mentioned environmental protection abrasive wheel cutting machine, described dust-collecting mechanism also comprises the curtain that is connected on the described movable cover plate.By the effect of curtain, the dust such as the cutting chip of generation and waste material can not impact by diffusion couple environment on every side, and the feature of environmental protection is better.
In above-mentioned environmental protection abrasive wheel cutting machine, also be provided with fixed head and can be with the screw body of workpiece to be cut and fixed head compression on the described working plate.During cutting, will be with cut workpiece and fixed head compression by handling the screw mandrel feeding, so that can be more accurate, firm when cutting.
In above-mentioned environmental protection abrasive wheel cutting machine, mouthful place that picks and places of described disposal box one and disposal box two is equipped with the control of dust drawer.In disposal box one and the disposal box two the control of dust drawer is set, the cutting leftover that produces during cutting is collected and is stored in the control of dust drawer, and removing only needs when reclaiming the extraction of control of dust drawer is got final product convenience comparatively.
Compared with prior art, this environmental protection abrasive wheel cutting machine has the following advantages:
1, at working plate dust cover is set, can covers whole working plate, prevented that effectively the chip of high temperature disorderly spatters and the lighter floating diffusion of dust in the cutting process everywhere, the security when having improved operating personnel's cutting operation.Also can not impact environment on every side simultaneously, the feature of environmental protection is better.
2, the working plate bottom arranges disposal box one and disposal box two, collection of debris and waste material, not only environmental protection but also can reach the purpose that waste material reclaims again, larger minimizing the waste of resource.
3, offering on the dust cover can be for the mouth of stepping down of charging and discharging, during cutting feeding and discharging all comparatively convenient, simplified operational sequence, improved production efficiency.
4, the upper surface of rear cover body is downward-sloping setting, the chip and the waste material that not only are conducive to produce in the cutting process enter in the disposal box two, and can make the wind that is blown into from blower fan produce a backflow, so that high temperature produces during cutting smog and some lighter dust are discharged more convenient, thorough.
5, support is provided with control crank, closes the movable cover plate on the dust cover during cutting, only need pull handle so that grinding wheel contacts with workpiece to cut gets final product, and whole process is comparatively easy, and is laborsaving.
6, be respectively equipped with air-suction duct one and air-suction duct two on matrix one and the matrix two, high temperature produced when the effect by blower fan can be with cutting smog and some lighter dust are discharged.
Description of drawings
Fig. 1 is the structural representation of this environmental protection abrasive wheel cutting machine.
Fig. 2 is the rearview of this environmental protection abrasive wheel cutting machine.
Among the figure, 1, pedestal; 2, support; 3, motor; 4, emery wheel blade; 5, frame; 51, working plate; 511, cutting mouth; 6, control crank; 7, matrix one; 71, air-suction duct one; 8, disposal box one; 9, dust cover; 91, front cover body; 92, rear cover body; 93, the mouth of stepping down; 94, action pane; 10, matrix two; 101, air-suction duct two; 11, disposal box two; 12, movable cover plate; 121, the chute of stepping down; 13, control of dust drawer; 14, fixed head; 15, screw body.
The specific embodiment
Below be specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiment.
Shown in Fig. 1-2, this guarantor abrasive wheel cutting machine comprises pedestal 1, support 2, motor 3, has the frame 5 of working plate 51 and the emery wheel blade 4 that is connected with motor 3 rotating shafts.Be fixed with control crank 6 on the support 2, support 2 is hinged on the pedestal 1; Motor 3 is installed on the support 2.Pedestal 1 is installed on the described working plate 51.Offer the cutting mouth 511 that can embed for emery wheel blade 4 on the working plate 51, the downside of working plate 51 is provided with the collecting mechanism that is connected with cutting mouth 511 and can collects the cutting leftover.Also be provided with at least the dust-collecting mechanism that motor 3 and emery wheel blade 4 can be covered on the working plate 51; Can be for the mouth 93 of stepping down of charging and discharging when dust-collecting mechanism is provided with cutting.Also be provided with fixed head 14 and can be with the screw body 15 of workpiece to be cut with fixed head 14 compressions on the working plate 51.
Specifically, collecting mechanism comprises and is funnelform matrix 1 and has the disposal box 1 that picks and places mouthful.The large port section of matrix 1 is sealedly and fixedly connected with working plate 51 and is connected with cutting mouth 511, and the small end oral area of matrix 1 is connected with disposal box 1.Also be provided with the air-suction duct 1 that is connected and can be connected with blower fan in the chamber with matrix 1 on the matrix 1.Dust-collecting mechanism comprises the dust cover 9 that is installed in working plate 51 upsides, be installed in the funnel-form matrix 2 10 of working plate 51 downsides and have the disposal box 2 11 that picks and places mouthful.Institute's dust cover 9 is the case shape, the action pane 94 of end face for opening wide that dust cover 9 and control crank 6 are relative, and stepping down mouthfuls 93 is positioned on the two side of dust cover 9.The large port section of matrix 2 10 is connected with the cavity that working plate 51 and dust cover 9 form; The small end oral area of matrix 2 10 is connected with disposal box 2 11.Also be provided with the air-suction duct 2 101 that is connected and can be connected with blower fan in the chamber with matrix 2 10 on the matrix 2 10.Mouthful place that picks and places of disposal box 1 and disposal box 2 11 is equipped with control of dust drawer 13.In addition, dust-collecting mechanism also comprises the curtain that is connected on the movable cover plate 9.
A nearlyer step ground says that dust cover 9 comprises front cover body 91 and rear cover body 92, and action pane 94 and the mouth 93 of stepping down all are positioned on the front cover body 91; The upper surface of rear cover body 92 is downward-sloping setting; The large port section of matrix 2 10 is relative with the upper surface of rear cover body 92.The upper surface of front cover body 91 also be hinged with can part capping action pane 94 movable cover plate 12.Offer the chute 121 of stepping down that can supply control crank 6 to pass and swing up and down on the movable cover plate 12.
This environmental protection abrasive wheel cutting machine is when cutting work, operation motor 3 drives rotating shaft and rotates, rotating shaft can drive emery wheel blade 4 and rotate, workpiece to be cut enters the cutting mouth 511 that is placed on working plate 51 from the mouth 93 of stepping down of dust-collecting mechanism one side, by handling the screw mandrel feeding workpiece and fixed head 14 are compressed, then pull control crank 6, so that motor 3 and emery wheel blade 4 together with support 2 around pedestal 1 to lower swing, emery wheel blade 4 contacts with workpiece to be cut and carries out cutting operation, the workpiece of cutting after finishing stepped down by the opposite side of dust-collecting mechanism and mouthfuls 93 sent, whole cutting process is comparatively smooth, easy, high efficiency.
Can produce cutting chip and waste material from workpiece during the cutting of this environmental protection abrasive wheel cutting machine, at working plate 51 dust cover 9 is set, prevented that effectively the chip of high temperature disorderly spatters and the lighter floating diffusion of dust in the cutting process everywhere, the security when having improved operating personnel's cutting operation.The chip that produces in the cutting process, waste material and dust etc. all are stored in disposal box 1 and the disposal box 2 11 by intact collection, not only environmental protection but also can reach the purpose that waste material reclaims again, larger minimizing the waste of resource.
Specific embodiment described herein only is to the explanation for example of the present invention's spirit.Those skilled in the art can make various modifications or replenish or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Although this paper has more used pedestal 1, support 2, motor 3, emery wheel blade 4, frame 5, working plate 51, cutting mouth 511, control crank 6, matrix 1, air-suction duct 1, disposal box 1, dust cover 9, front cover body 91, rear cover body 92, the terms such as mouth 93, action pane 94, matrix 2 10, air-suction duct 2 101, disposal box 2 11, movable cover plate 12, the chute 121 of stepping down, control of dust drawer 13, fixed head 14, screw body 15 of stepping down, do not get rid of the possibility of using other term.Using these terms only is in order to describe more easily and explain essence of the present invention; They are construed to any additional restriction all is contrary with spirit of the present invention.
Claims (10)
1. an environmental protection abrasive wheel cutting machine comprises pedestal (1), support (2), motor (3) and the emery wheel blade (4) that is connected with motor (3) rotating shaft; Described support (2) is hinged on the pedestal (1); Described motor (3) is installed on the support (2); It is characterized in that described environmental protection abrasive wheel cutting machine also comprises the frame (5) with working plate (51); Described pedestal (1) is installed on the described working plate (51); Offering on the described working plate (51) can be for the cutting mouth (511) of emery wheel blade (4) embedding; The downside of described working plate (51) is provided with the collecting mechanism that is connected with described cutting mouth (511) and can collects the cutting leftover; Also be fixed with control crank (6) on the described support (2); Also be provided with at least the dust-collecting mechanism that described motor (3) and emery wheel blade (4) can be covered on the described working plate (51); Can be for step down mouthful (93) of charging and discharging when described dust-collecting mechanism is provided with cutting.
2. environmental protection abrasive wheel cutting machine according to claim 1 is characterized in that, described collecting mechanism comprises and is funnelform matrix one (7) and has the disposal box one (8) that picks and places mouth; The large port section of described matrix one (7) is sealedly and fixedly connected with working plate (51) and is connected with described cutting mouth (511); The small end oral area of described matrix one (7) is connected with described disposal box one (8).
3. environmental protection abrasive wheel cutting machine according to claim 2 is characterized in that, also is provided with the air-suction duct one (71) that is connected and can be connected with blower fan in the chamber with matrix one (7) on the described matrix one (7).
4. environmental protection abrasive wheel cutting machine according to claim 1, it is characterized in that described dust-collecting mechanism comprises the dust cover (9) that is installed in working plate (51) upside, be installed in the funnel-form matrix two (10) of working plate (51) downside and have the disposal box two (11) that picks and places mouthful; Described dust cover (9) is the case shape; The action pane (94) of end face for opening wide that described dust cover (9) is relative with control crank (6); Described step down mouthful (93) are positioned on the two side of dust cover (9); The large port section of described matrix two (10) is connected with the cavity that described working plate (51) and dust cover (9) form; The small end oral area of described matrix two (10) is connected with described disposal box two (11).
5. environmental protection abrasive wheel cutting machine according to claim 4 is characterized in that, also is provided with the air-suction duct (101) that is connected and can be connected with blower fan in the chamber with matrix two (10) on the described matrix two (10).
6. according to claim 4 or 5 described environmental protection abrasive wheel cutting machines, it is characterized in that described dust cover (9) comprises front cover body (91) and rear cover body (92), described action pane (94) and step down mouthful (93) all are positioned on the described front cover body (91); The upper surface of described rear cover body (92) is downward-sloping setting; The large port section of described matrix two (10) is relative with the upper surface of described rear cover body (92).
7. environmental protection abrasive wheel cutting machine according to claim 6 is characterized in that, the upper surface of described front cover body (91) also be hinged with can the described action pane of part capping (94) movable cover plate (12); Offer the chute of stepping down (121) that can supply control crank (6) to pass and swing up and down on the described movable cover plate (12).
8. the environmental protection abrasive wheel cutting machine described in according to claim 7 is characterized in that described dust-collecting mechanism also comprises the curtain that is connected on the described movable cover plate (12).
9. according to claim 2 or 3 or 4 or 5 described environmental protection abrasive wheel cutting machines, it is characterized in that mouthful place that picks and places of described disposal box one (8) and disposal box two (11) is equipped with control of dust drawer (13).
10. the described environmental protection abrasive wheel cutting machine of any one according to claim 1-5 is characterized in that, the screw body (15) that also is provided with fixed head (14) on the described working plate (51) and workpiece to be cut and fixed head (14) can be compressed.
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| CN201210404558.7A CN102873624B (en) | 2012-10-22 | 2012-10-22 | Environmental protection abrasive wheel cutting machine |
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| CN201210404558.7A CN102873624B (en) | 2012-10-22 | 2012-10-22 | Environmental protection abrasive wheel cutting machine |
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| CN102873624B CN102873624B (en) | 2015-10-28 |
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Cited By (16)
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| CN103600282A (en) * | 2013-11-07 | 2014-02-26 | 广西银钢南益制造有限公司 | Cutting machine production and blanking graduated workbench |
| CN104174929A (en) * | 2013-05-23 | 2014-12-03 | 江苏汇能锅炉有限公司（丹阳锅炉辅机厂有限公司） | Novel flaw detection structure with cutting device |
| CN104440577A (en) * | 2014-12-12 | 2015-03-25 | 天津煜腾恒泰钢制品有限公司 | Novel steel tube rust removing device |
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| CN104174929A (en) * | 2013-05-23 | 2014-12-03 | 江苏汇能锅炉有限公司（丹阳锅炉辅机厂有限公司） | Novel flaw detection structure with cutting device |
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| CN104526561B (en) * | 2014-12-05 | 2017-01-11 | 张傲松 | Dust collecting type grinding platform |
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| CN105563265A (en) * | 2016-01-21 | 2016-05-11 | 苏州经贸职业技术学院 | Automatic edge grinding machine for frame body |
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| CN110103125B (en) * | 2019-03-28 | 2024-01-26 | 北京百慕合金有限责任公司 | Automatic chuck device, grinding wheel cutting equipment and cutting method |
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| US12122015B2 (en) | 2019-03-28 | 2024-10-22 | Biam Alloys Co., Ltd. | Grinding wheel apparatus, grinding wheel cutting apparatus and cutting method |
| CN110153867A (en) * | 2019-06-24 | 2019-08-23 | 张桂莲 | Intelligent precise machinery part surface processing unit |
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