A kind of method at glass sealing alloy processing micropore
Technical field
The invention belongs to the electronic component processing technique field, relate to a kind of method at glass sealing alloy processing micropore.
Background technology
Glass sealing alloy is again iron cobalt nickel alloy, because it has good electric conductivity, so be used widely in electronics industry.But glass sealing alloy hardness is high, sticking cutter, the chip removal performance is bad, tend to cause cutter be not durable, easy to break, the fault such as often kill, easily burn.So on glass sealing alloy during machining hole, seem and be not easy, especially process diameter less than φ 0.6mm, the degree of depth is just more difficult when surpassing the micropore of 3mm, for addressing the above problem, mainly be that the method for controlling artificially step feed solves at present, although this method is simple, but control not in placely, production efficiency is low.Therefore the processing method of exploring such micropore never stopped so far.
Summary of the invention
The present invention is directed at glass sealing alloy processing diameter less than φ 0.6mm, the degree of depth surpasses the existing technical difficulty of micropore of 3mm, high around glass sealing alloy hardness, sticking cutter, is difficult for the technical barrier of chip removal, and a kind of method at glass sealing alloy processing micropore is provided.
The objective of the invention is to be achieved by following technical solution.
A kind of method at glass sealing alloy processing micropore, mainly realize drilling processing micropore on glass sealing alloy as follows:
(1) selects cutter material: adopt the W-Co kind carbide alloy as cutter material;
(2) Choice and process equipment: process equipment is selected the miniature precision lathe, and has installed cam adjustment mechanism additional at the feed arrangement of miniature precision lathe, can realize the effect of automatic withdrawal and feed;
(3) set cutting parameter: feed speed is that 0.05-0.15mm/ turns, and the speed of mainshaft is 1500-4500 rev/min;
(4) drilling processing micropore: after setting such as the described cutting parameter of step (3), carry out capillary processing at glass sealing alloy;
(5) supply cooling fluid: in the described drilling processing micropore process such as step (4), adopt cooling fluid supply establishment in time to carry and the supply cooling fluid, iron filings can be washed out and get rid of to cooling on the other hand on the one hand.
Cooling fluid in the described step (5) adopts high-pressure coolant, and its cooling fluid pressure is 0.2~0.8Mpa.
Feed speed is that 0.1mm/ turns in the described step (3), and the speed of mainshaft is 4000 rev/mins.
Cooling fluid pressure is 0.5Mpa in the described step (5).
The invention has the beneficial effects as follows:
Compared with prior art, the present invention overcome because of sticking cutter, be difficult for chip removal, hardness high cause cutter be not durable, easy to break, the fault such as often kill, easily burn, greatly enhance productivity, prolong cutting-tool's used life.Technique of the present invention is simple, and is safe and reliable, easy to implement, and successful can extensively promote the use in machinery, electronics processing industry.
Description of drawings
Fig. 1 is process chart of the present invention.
The specific embodiment
Further describe technical scheme of the present invention below in conjunction with accompanying drawing, but that claimed scope is not limited to is described.
As shown in Figure 1, a kind of method at glass sealing alloy processing micropore of the present invention, mainly realize drilling processing micropore on glass sealing alloy as follows:
(1) select cutter material: adopt the W-Co kind carbide alloy as cutter material, through multiple contrast process, practical W-Co kind carbide alloy is more durable;
(2) Choice and process equipment: process equipment is selected miniature precision lathe CM6125, and has installed cam adjustment mechanism additional at the feed arrangement of miniature precision lathe CM6125, can realize the effect of automatic withdrawal and feed; This feeding adjusting mechanism can realize that the degree of depth of each feed is gradually to increase function, each working depth reaches approximately 0.15-0.2mm, can automatically carry out withdrawing, this moment, cooling fluid was under High Pressure, pour in the hole, and the iron filings in the hole are discharged, so pass through 15-20 repeatedly feed, withdrawing and cooling, just with the capillary processing of dark approximately 3mm out.Adopt this device, so that intermittent advance during tool feeding in time allows cooling fluid enter working environment and reduces temperature, the simultaneously timely dialysis of interrupted cut iron filings;
(3) set cutting parameter: feed speed is that 0.05-0.15mm/ turns, and the speed of mainshaft is 1500-4500 rev/min;
(4) drilling processing micropore: after setting such as the described cutting parameter of step (3), carry out capillary processing at glass sealing alloy;
(5) supply cooling fluid: in the described drilling processing micropore process such as step (4), adopt cooling fluid supply establishment in time to carry and the supply cooling fluid, iron filings can be washed out and get rid of to cooling on the other hand on the one hand.
Cooling fluid in the described step (5) adopts high-pressure coolant, and its cooling fluid pressure is 0.2~0.8Mpa.
Feed speed is that 0.1mm/ turns in the described step (3), and the speed of mainshaft is 4000 rev/mins.
Cooling fluid pressure is 0.5Mpa in the described step (5).