CN102864563A - Fiber air-permeable mat with multi-layer structures and manufacture method thereof - Google Patents
Fiber air-permeable mat with multi-layer structures and manufacture method thereof Download PDFInfo
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- CN102864563A CN102864563A CN2012104093218A CN201210409321A CN102864563A CN 102864563 A CN102864563 A CN 102864563A CN 2012104093218 A CN2012104093218 A CN 2012104093218A CN 201210409321 A CN201210409321 A CN 201210409321A CN 102864563 A CN102864563 A CN 102864563A
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Abstract
The invention discloses a fiber air-permeable mat with multi-layer structures. The fiber air-permeable mat comprises a mat body, wherein the mat body comprises an upper fiber layer, a middle air-permeable layer and a bottom layer which are formed by weaving in one step from top to bottom. Micropores allowing air flowing through are formed on the upper fiber layer and communicated with the middle air-permeable layer which is a hollow layer formed by vertical silks, and the bottom layer comprises venting holes formed by mesh edges. The upper ends of the vertical silks are connected with the upper fiber layer in a hook weaving mode, the lower ends of the vertical silks are connected with the mesh edges in a hook weaving mode, and the vertical silks are in perpendicular match with the upper fiber layer and the bottom layer. The fiber air-permeable mat has the advantages of being novel in structure, light in weight and good in air permeability and radiating performance.
Description
Technical field
The present invention relates to the daily necessities field, relate in particular to summer sleeping mat, specifically, is a kind of ventilative seat of fiber with sandwich construction and preparation method thereof.
Background technology
Straw mats are article indispensable in people's daily life.The straw mats of selling in the market seldom have ventilated function, for example spring mattress spring pad and sofa spring pad, nearly all be to adopt sandwich, the intermediate layer is the spring ring layer, surface layer is sponge or other soft-surface pad, the spring mattress of making like this or sofa spring pad still can feel sultry because airtight thereby people sleeps or is sitting in when top, uncomfortable, particularly more obvious in summer, in order to make it obtain nice and cool effect, people's summer sleeping mat that place mat one deck is concatenated into by bamboo chip on it of being everlasting, but because summer sleeping mat directly contacts with the fabric of spring mattress spring pad, lack ventilated passage between the two, thus adopt this mode not reach preferably cooling effect, because also stuffiness after bamboo chip and the Body contact, at health bamboo chip after the warm heat, also can't be reached the effect that the people is felt nice and cool.In the existing patent documentation, be comprised of parts such as adopting motor, fan in the disclosed ventilative straw mats, it makes the air-flow in the straw mats moving by the driven by motor fan, although its ventilation effect is better, its complicated structure, manufacture process is cumbersome, cost is high, is difficult to large-scale promotion application.
Summary of the invention
Technical problem to be solved by this invention is for the above-mentioned state of the art, and all good a kind of ventilative seats of fiber with sandwich construction and preparation method thereof of a kind of novel structure, lightweight, gas permeability and thermal diffusivity are provided.
The present invention solves the problems of the technologies described above the technical scheme that adopts:
A kind of ventilative seat of fiber with sandwich construction, include the seat body, wherein: the seat body includes from top to bottom upper fibrage, middle part air-permeable layer and the bottom of a weaving forming, being formed with on the upper fibrage can be by the micropore of air-flow, and micropore and middle part air-permeable layer connect, and the middle part air-permeable layer is the hollow layer that vertical hair forms, bottom includes the air-vent that is comprised of selvage, vertical hair upper end is colluded to knit with upper fibrage and is connected, and the lower end is colluded to knit with selvage and is connected, and vertical hair is with upper fibrage and bottom is vertical cooperates.
For optimizing technique scheme, the concrete measure of taking also comprises:
Above-mentioned upper fibrage is bamboo fibre layer or mulberry silk layer or model layer or flax layer.
Above-mentioned upper fibrage is the bamboo fibre layer.
Above-mentioned middle part air-permeable layer is layer of polyester fiber.
Above-mentioned bottom is layer of polyester fiber.
Above-mentioned air-vent is honeycomb structure or needle knitting hole.
Above-mentioned seat body periphery bound edge is provided with edging layer.
Above-mentioned a kind of making has the method for the ventilative seat of fiber of sandwich construction, wherein, may further comprise the steps:
Step 5, make; The cloth that step 4 is obtained carries out cutting, bound edge;
Step 6, packed products.
Setting temperature in the above-mentioned step 4 is between 200 ℃ to 250 ℃.
Setting temperature in the above-mentioned step 4 is 210 ℃.
Compared with prior art, a kind of ventilative seat of fiber with sandwich construction of the present invention, include the seat body, wherein: the seat body includes from top to bottom upper fibrage, middle part air-permeable layer and the bottom of a weaving forming, being formed with on the upper fibrage can be by the micropore of air-flow, micropore and middle part air-permeable layer connect, the middle part air-permeable layer is the hollow layer that vertical hair forms, bottom includes the air-vent that is comprised of selvage, the vertical hair upper end is colluded to knit with upper fibrage and is connected, the lower end is colluded to knit with selvage and is connected, and vertical hair is with upper fibrage and bottom is vertical cooperates.The present invention has made the ventilative seat of the fiber with ventilative heat sinking function of three-decker with warp knitting technology, last layer can be made of bamboo fibre or silk or model or flax, in these materials, seat air permeable effect and the radiating effect made of bamboo fibre are best, and the one side of not yet finding in the prior art, the ventilative summer sleeping mat of weaving forming once and skin contact adopts the precedent of bamboo fibre.
Bamboo fibre is exactly a kind of cellulose fibre that extracts from the bamboo of self-sow, is the fifth-largest natural fabric after cotton, fiber crops, hair, silk.Do superficial layer with bamboo fibre, make three layers of braided structure of intermediate layer and bottom of terylene; The vertical silk in intermediate layer and the cavernous structure of bottom have increased elasticity, space, ventilative space function of dispelling the heat.
Bamboo fibre has the following advantages:
1, antibiotic property: contain " bamboo a kind of jade " antibacterial material in the bamboo fibre, the effect that has deodorization to eliminate the unusual smell;
2, health: the polyphenoils in the bamboo element can effectively be removed the inside and outside free radical of skin;
3, uvioresistant: the ultraviolet penetrance of bamboo fibre is 6/10000ths, and anti-uv-ray is cotton 41.7 times, and bamboo fibre is difficult for producing static;
4, moisture absorption hydrofuge: in all fibres, bamboo fibre moisture absorption hydrofuge is best, is described as " fiber that can breathe " by the expert, does not stay for a long time peculiar smell with wiping the sweat;
5, comfortableness: material softness is tough and tensile, and is cool in summer and warm in winter, can effectively evaporate the sweat that health is discharged;
6, aesthetic property: bamboo fibre has the graceful texture of natural honesty.
Make ventilative seat of fiber of the present invention and preparation method thereof, on the make adopted high-temperature shaping, and finalized the design three times, so that the ventilative seat good looking appearance of fiber of the present invention, lovely luster, indeformable, colour-fast.
The present invention also has good advantages of novel structure, lightweight, gas permeability and thermal diffusivity.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the rearview of Fig. 1;
Fig. 3 is the sectional side view of Fig. 1;
Fig. 4 is preparation method general flow chart of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing embodiments of the invention are described in further detail.
Fig. 1 is to Figure 4 shows that structural representation of the present invention.
Reference numeral wherein is: seat body A, upper fibrage 1, micropore 11, middle part air-permeable layer 2, vertical hair 21, bottom 3, selvage 31, air-vent 32, edging layer 4.
A kind of ventilative seat of fiber with sandwich construction, include seat body A, wherein: seat body A includes from top to bottom upper fibrage 1, middle part air-permeable layer 2 and the bottom 3 of a weaving forming, being formed with on the upper fibrage 1 can be by the micropore 11 of air-flow, micropore 11 connects with middle part air-permeable layer 2, middle part air-permeable layer 2 is the hollow layer that vertical hair 21 forms, bottom 3 includes the air-vent 32 that is comprised of selvage 31, vertical hair 21 upper ends are colluded to knit with upper fibrage 1 and are connected, the lower end is colluded to knit with selvage 31 and is connected, and vertical hair 21 and upper fibrage 1 and 3 vertical cooperations of bottom.
Among the embodiment, upper fibrage 1 is bamboo fibre layer or mulberry silk layer or model layer or flax layer.Select in the present embodiment the bamboo fibre layer.Adopt mulberry silk layer or model layer or flax layer can both receive similar effects, the above-mentioned material sense of touch is good, is usually used in the summer sleeping mat with skin contact.
Among the embodiment, middle part air-permeable layer 2 is layer of polyester fiber.
Among the embodiment, bottom 3 is layer of polyester fiber.
Among the embodiment, air-vent 32 is honeycomb structure or needle knitting hole.
Among the embodiment, seat body A periphery bound edge is provided with edging layer 4.
Among the embodiment, a kind of making has the method for the ventilative seat of fiber of sandwich construction, wherein, may further comprise the steps:
Step 5, make; The cloth that step 4 is obtained carries out cutting, bound edge;
Step 6, packed products.
Among the embodiment, the setting temperature in the step 4 is between 200 ℃ to 250 ℃.
Among the embodiment, the setting temperature in the step 4 is 210 ℃.
The present invention has made the ventilative seat of the fiber with ventilative heat sinking function of three-decker with warp knitting technology, last layer can be made of bamboo fibre or silk or model or flax, in these materials, seat air permeable effect and the radiating effect made of bamboo fibre are best, and the one side of not yet finding in the prior art, the ventilative summer sleeping mat of weaving forming once and skin contact adopts the precedent of bamboo fibre.Bamboo fibre is exactly a kind of cellulose fibre that extracts from the bamboo of self-sow, is the fifth-largest natural fabric after cotton, fiber crops, hair, silk.Do superficial layer with bamboo fibre, make three layers of braided structure of intermediate layer and bottom of terylene; The vertical silk in intermediate layer and the cavernous structure of bottom have increased elasticity, space, ventilative space function of dispelling the heat.
Bamboo fibre has the following advantages:
Antibiotic property: contain " bamboo a kind of jade " antibacterial material in the bamboo fibre, the effect that has deodorization to eliminate the unusual smell;
Health: the polyphenoils in the bamboo element can effectively be removed the inside and outside free radical of skin;
Uvioresistant: the ultraviolet penetrance of bamboo fibre is 6/10000ths, and anti-uv-ray is cotton 41.7 times, and bamboo fibre is difficult for producing static;
The moisture absorption hydrofuge: in all fibres, bamboo fibre moisture absorption hydrofuge is best, is described as " fiber that can breathe " by the expert, does not stay for a long time peculiar smell with wiping the sweat;
Comfortableness: material softness is tough and tensile, and is cool in summer and warm in winter, can effectively evaporate the sweat that health is discharged;
Aesthetic property: bamboo fibre has the graceful texture of natural honesty.
Make ventilative seat of fiber of the present invention and preparation method thereof, on the make adopted high-temperature shaping, and finalized the design three times, so that the ventilative seat good looking appearance of fiber of the present invention, lovely luster, indeformable, colour-fast.
The present invention also has good advantages of novel structure, lightweight, gas permeability and thermal diffusivity.
Claims (10)
1. ventilative seat of the fiber with sandwich construction, include seat body (A), it is characterized in that: described seat body (A) includes the from top to bottom upper fibrage (1) of a weaving forming, middle part air-permeable layer (2) and bottom (3), being formed with on the described upper fibrage (1) can be by the micropore (11) of air-flow, described micropore (11) connects with middle part air-permeable layer (2), described middle part air-permeable layer (2) is the hollow layer that vertical hair (21) forms, described bottom (3) includes the air-vent (32) that is comprised of selvage (31), described vertical hair (21) upper end is colluded to knit with upper fibrage (1) and is connected, the lower end is colluded to knit with described selvage (31) and is connected, and described vertical hair (21) and upper fibrage (1) and vertical cooperation of bottom (3).
2. the ventilative seat of a kind of fiber with sandwich construction according to claim 1, it is characterized in that: described upper fibrage (1) is bamboo fibre layer or mulberry silk layer or model layer or flax layer.
3. the ventilative seat of a kind of fiber with sandwich construction according to claim 1, it is characterized in that: described upper fibrage (1) is the bamboo fibre layer.
4. the ventilative seat of a kind of fiber with sandwich construction according to claim 1, it is characterized in that: described middle part air-permeable layer (2) is layer of polyester fiber.
5. the ventilative seat of a kind of fiber with sandwich construction according to claim 1, it is characterized in that: described bottom (3) is layer of polyester fiber.
6. the ventilative seat of a kind of fiber with sandwich construction according to claim 1, it is characterized in that: described air-vent (32) is honeycomb structure or needle knitting hole.
7. according to claim 3 or 4 or 6 any ventilative seats of described a kind of fibers with sandwich construction, it is characterized in that: the peripheral bound edge of described seat body (A) is provided with edging layer (4).
8. make the method with ventilative seat of fiber of sandwich construction as claimed in claim 7 for one kind, it is characterized in that: may further comprise the steps:
Step 1, selection; Select bamboo fiber yarn, be used for making upper fibrage (1); Select polyester filament, be used for making middle part air-permeable layer (2); Select polyester filament, be used for making bottom (3);
Step 2, warping; With the bamboo fiber yarn chosen in the step 1 and polyester filament in accordance with regulations length and the width close wind on coiled hair, for the usefulness of braiding;
Step 3, braiding; Bamboo fiber yarn is woven to upper fibrage (1), is provided with small gap between the yarn of braiding; Adopt the honeycomb type coiling to be woven to bottom (3) polyester filament, polyester filament winding between upper fibrage (1) and bottom (3) colluded knit, form middle part air-permeable layer (2), and make fibrage (1) parallel with bottom (3) fixing, form grey cloth;
Step 4, typing; With the grey cloth typing that step 3 obtains, then bleaching washing, again typing after the washing, at the upper reactive printing of upper fibrage (1), washing and drying is finalized the design for the third time afterwards;
Step 5, make; The cloth that step 4 is obtained carries out cutting, bound edge;
Step 6, packed products.
9. a kind of making according to claim 8 has the method for the ventilative seat of fiber of sandwich construction, and it is characterized in that: the setting temperature in the described step 4 is between 200 ℃ to 250 ℃.
10. a kind of making according to claim 9 has the method for the ventilative seat of fiber of sandwich construction, and it is characterized in that: the setting temperature in the described step 4 is 210 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2012104093218A CN102864563A (en) | 2012-10-24 | 2012-10-24 | Fiber air-permeable mat with multi-layer structures and manufacture method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012104093218A CN102864563A (en) | 2012-10-24 | 2012-10-24 | Fiber air-permeable mat with multi-layer structures and manufacture method thereof |
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| CN2012104093218A Pending CN102864563A (en) | 2012-10-24 | 2012-10-24 | Fiber air-permeable mat with multi-layer structures and manufacture method thereof |
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Cited By (3)
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| CN106515109A (en) * | 2016-12-21 | 2017-03-22 | 绍兴永兴薄膜有限公司 | Firm silk film and processing method thereof |
| CN107744301A (en) * | 2017-11-30 | 2018-03-02 | 安吉恒盛竹木有限公司 | Vapor-permeable type rapid-curing cutback bamboo strip mat |
| CN109023756A (en) * | 2018-10-08 | 2018-12-18 | 信泰(福建)科技有限公司 | Screen cloth and preparation method thereof with embroider line in solid |
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|---|---|---|---|---|
| CN106515109A (en) * | 2016-12-21 | 2017-03-22 | 绍兴永兴薄膜有限公司 | Firm silk film and processing method thereof |
| CN106515109B (en) * | 2016-12-21 | 2019-04-26 | 绍兴永兴薄膜有限公司 | Firm type silk film and its processing method |
| CN107744301A (en) * | 2017-11-30 | 2018-03-02 | 安吉恒盛竹木有限公司 | Vapor-permeable type rapid-curing cutback bamboo strip mat |
| CN109023756A (en) * | 2018-10-08 | 2018-12-18 | 信泰(福建)科技有限公司 | Screen cloth and preparation method thereof with embroider line in solid |
| CN109023756B (en) * | 2018-10-08 | 2023-09-15 | 信泰(福建)科技有限公司 | Screen cloth with three-dimensional middle embroidery threads and manufacturing method thereof |
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Application publication date: 20130109 |