CN102852791B - Housing gas distribution-type cylindrical vane compressor - Google Patents

Abstract

The invention discloses a housing gas distribution-type cylindrical vane compressor which comprises a housing, a rotor, two vanes, two sealing strips, and two cushion blocks; the rotor is located at the center; the housing is located at the outside; the two vanes are respectively located at two sides of the rotor, and are diagonally disposed in hollow circular rings in the housing to form an angle with the rotor, wherein the tangent of the angle is the ratio of the housing height to the diameter of a bottom circle of the housing; the sealing strips are located between the rotor and the vanes, with a plane side attached to a plane of the rotor and a cylindrical side attached to the cylindrical surface E1 of the vane; the cushion blocks are diagonally located in the hollow circular rings in the housing, and just fill the space formed by the vanes, the rotor, and the sealing strips; according to the invention, all the sealing parts are surface sealing, and thus the vane compressor is high in efficiency, large in specific power, compact in structure, relatively easy in processing, low in cost, and long in service life.

Description

A kind of shell air distribution type columnar blade compressor

Technical field

The present invention relates to a kind of compressor, particularly relate to a kind of shell air distribution type columnar blade compressor.

Background technique

Existing vane compressor structure is a rotor eccentricity and is placed in cylinder block, blade radial or be placed in rotor with rotor radius is angled, during work, rotor high-speed rotates, and blade throws away under the influence of centrifugal force, form Seal cage with cylinder block, during rotation, volume-variation produces pressure.Blade quantity is two panels or multi-disc.This form compressor is owing to being seal by a Line of contact between blade cylinder block, and therefore sealability is poor, and delivery pressure is lower, very large friction is produced between blade and rotor and cylinder block when adding rotation, cause compressor overall wear fast, the life-span is short, and efficiency is low.In addition, in order to ensure that blade safety can pass in and out in rotor during rotation, rotor must have suitable diameter, and the discharge capacity that is bound to like this is less.

Summary of the invention

The object of the invention is for the deficiencies in the prior art, a kind of shell air distribution type columnar blade compressor is provided.Discharge capacity of the present invention is large, and whole sealing place is face sealing, and not easy to wear.

In order to achieve the above object, the technical solution used in the present invention is as follows: a kind of shell air distribution type columnar blade compressor, comprising: housing, rotor, two blades, two Stamping Steel Ribbons and two cushion blocks.Rotor is positioned at center, and housing is positioned at outside, and two blades lay respectively at the both sides of rotor, and be placed in housing diagonal angle hollow ring (i.e. guiding groove) in, with rotor at an angle, the ratio being just cut to body height and circular diameter at the bottom of housing of this angle.A plane of blade and the frustum cone side of rotor tangent, Stamping Steel Ribbon is between rotor and blade, a plane of its plane side and rotor is fitted, then fit with the cylinder E1 of blade in cylinder side, cushion block be positioned at housing diagonal angle hollow ring, just in time fill up the vacancy formed by blade, rotor and Stamping Steel Ribbon.

Described blade is enclosed by two plane A1, B1 and two cylinders C1, E1 and forms, wherein, the cylinder that cylinder C1 is center is centre of sphere O1, radius is identical with the radius of the cylinder E3 of the hollow ring of housing, cylinder E1 is center is centre of sphere O1, radius is the cylinder of O1K1, and some K1 was the vertical axis of symmetry of centre of sphere O1 and the intersection point of cylinder E1.Two plane A1 are parallel with B1, connect cylinder C1 and E1.The distance of two parallel plane A1 and B1 is vane thickness, and vane thickness is equal with the hollow ring width of housing.The length of O1K1 is the height sum of a half-sum Stamping Steel Ribbon of rotor slab-thickness.

The cylinder that being a center on the upside of described Stamping Steel Ribbon is centre of sphere O1, radius is equal with blade cylinder E1 radius, downside is a plane, the perpendicular distance of centre of sphere O1 and this underside plan is the half of rotor slab-thickness, the cylinder that cylinder G1 is center is O1, radius is equal with rotor cylinder P2 radius, the sphere that sphere F1 is the centre of sphere is O1, radius is equal with housing cylinder F3 radius, plane H1 is parallel with I1, and width (i.e. the distance of plane H1 and I1) is equal with the thickness of blade.Blade and Stamping Steel Ribbon are axisymmetric.

One flat plate in the middle of described rotor, G2 with H2 is two identical director circle platform surface, be positioned at dull and stereotyped middle two waist places, one of them director circle platform is gone to the bottom as B2, upper base and dull and stereotyped connecting part are centers is the cloudy cylndrical surface P2 that the middle G1 radius of O2 radius and Stamping Steel Ribbon is identical, A2 with B2 is the parallel disk that radius is equal, I2 with J2 is parallel plate level, the left and right cylinder of E2 and F2 to be center be O2, between planar I 2 and J2, the distance of two parallel plane I2 and J2 is rotor lithographic plate thickness, the length of straigh line of K2M2 is the width of rotor, whole rotor is not only symmetrical about center O2, also be axisymmetric.

Described housing is cylinder, thickness is equal with the width K2M2 of rotor, end face A3 and bottom surface B3 are the parallel disks that radius is equal, cylinder F3 is centered by O3, the cylinder that radius is equal with the radius of rotor left and right cylinder E2 and F2, the diagonal angle of housing cylinder is a hollow ring, two side C3 with D3 of hollow ring are parallel planar circulars, E3 is the cylinder of central shaft by O3, be positioned on the diagonal of housing, the spatial position of the two plane C3 that hollow ring is parallel and D3 is to determine as follows: guarantee assembles rear C3 and D3 two plane and corresponding rotor two frustum cone side G2 and H2 fits respectively, the cylinder of K3G3H3 is deflation area, the central angle of circular arc K3H3 on the circle B3 of bottom surface is less than 90 degree, straight line G3H3 was DianH3He center O3 and justified the plane of B3 and the intersection of cylinder F3 perpendicular to bottom surface, the cylinder of L3I3J3 is air inlet face, the position of I3J3 is when rotor is forwarded to perpendicular to paper position by paper position, the position of the dull and stereotyped right side plan of rotor.Whole housing is symmetrical about center O3.

Described cushion block is one section of annulus, its outer side surface A4 is the cylinder that radius is equal with housing hollow ring E3 external diameter, inner side surface B4 is the sphere that radius is equal with housing cylinder F3 radius, two waist C4 and D4 are the cylinders that radius is equal with the radius of blade bottom surface cylinder E1, and the thickness of cushion block is identical with vane thickness.Cushion block shape is axisymmetric.

When described shell air distribution type columnar blade compressor input torque, low-pressure gas sucks from the air inlet face of the cylinder L3I3J3 of housing (1), and pressurized gas are discharged to load from the deflation area of the cylinder K3G3H3 of housing (1).

The invention has the beneficial effects as follows:

1) all sealings place are face sealing;

2) discharge capacity is large, and pressure is high, and efficiency is high;

3) specific power is large;

4) compact structure, processing is relatively easy;

5) cost is lower;

6) not easy to wear, the life-span is long.

Accompanying drawing explanation

Below in conjunction with drawings and Examples, the invention will be further described.

Fig. 1 is blade shape schematic diagram of the present invention

Fig. 2 is the left view of Fig. 1;

Fig. 3 is gasket structure schematic diagram of the present invention;

Fig. 4 be in Fig. 3 Q1 to schematic diagram;

Fig. 5 is rotor structure schematic diagram of the present invention;

Fig. 6 is the W-W sectional view of Fig. 5;

Fig. 7 is shell construction schematic diagram of the present invention;

Fig. 8 is the sectional view of housing;

Fig. 9 is the M-M sectional view of Fig. 8;

Figure 10 is overall structure schematic diagram of the present invention;

Figure 11 is that the K of Figure 10 is to schematic diagram;

Figure 12 is the N-N sectional view of Figure 10;

Figure 13 is running principle schematic diagram of the present invention;

Figure 14 is the U-U sectional view of Figure 10;

Figure 15 is working procedure principle schematic of the present invention;

Figure 16 is the V-V sectional view of Figure 13;

Figure 17 is working procedure principle schematic of the present invention;

In figure: housing 1, rotor 2, blade 3, Stamping Steel Ribbon 4, cushion block 5.

Embodiment

As shown in figure 13, shell air distribution type columnar blade compressor of the present invention, comprises housing 1, rotor 2, two blades 3, two Stamping Steel Ribbons 4 and two cushion blocks 5.Rotor 2 is positioned at center, housing 1 is positioned at outside, and two blades 3 lay respectively at the both sides of rotor 2, and be placed in housing 1 diagonal angle hollow ring (i.e. guiding groove) in, with rotor 2 at an angle, this angle be just cut to housing 1 height and the ratio of housing 1 end circular diameter.A plane of blade 3 and the frustum cone side of rotor 2 tangent, Stamping Steel Ribbon 4 is between rotor 2 and blade 3, a plane of its plane side and rotor 2 is fitted, then fit with the cylinder E1 of blade 3 in cylinder side, cushion block 5 be positioned at housing 1 diagonal angle hollow ring, just in time fill up the vacancy formed by blade 3, rotor 2 and Stamping Steel Ribbon 4.

Fig. 1 and the shape that Figure 2 shows that blade 3 of the present invention.Blade 3 is enclosed by two plane A1, B1 and two cylinders C1, E1 and forms, wherein, the cylinder that cylinder C1 is center is centre of sphere O1, radius is identical with the radius of the cylinder E3 of the hollow ring of housing 1, cylinder E1 is center is centre of sphere O1, radius is the cylinder of O1K1, and some K1 was the vertical axis of symmetry of centre of sphere O1 and the intersection point of cylinder E1.Two plane A1 are parallel with B1, connect cylinder C1 and E1.The distance of two parallel plane A1 and B1 is blade 3 thickness, and blade 3 thickness is equal with the hollow ring width of Fig. 8 housing 1.The length of O1K1 is the height sum of a half-sum Stamping Steel Ribbon of Fig. 6 rotor 2 slab-thickness.

Fig. 3 and the shape that Figure 4 shows that Stamping Steel Ribbon 4 of the present invention.As shown in Figure 4, the cylinder that being a center on the upside of Stamping Steel Ribbon 4 is centre of sphere O1, radius is equal with blade 3 cylinder E1 radius, downside is a plane, the perpendicular distance of centre of sphere O1 and this underside plan is the half of Fig. 6 rotor 2 slab-thickness, the cylinder that cylinder G1 is center is O1, radius is equal with Fig. 5 rotor 2 cylinder P2 radius, the sphere that sphere F1 is the centre of sphere is O1, radius is equal with Fig. 8 housing 1 cylinder F3 radius, plane H1 is parallel with I1, and width (i.e. the distance of plane H1 and I1) is equal with the thickness of blade 3.Blade 3 and Stamping Steel Ribbon 4 are axisymmetric.

Fig. 5 and the shape that Figure 6 shows that rotor 2 of the present invention.One flat plate in the middle of rotor 2, G2 with H2 is two identical director circle platform surface, be positioned at dull and stereotyped middle two waist places, one of them director circle platform is gone to the bottom as B2, upper base and dull and stereotyped connecting part are centers is the cloudy cylndrical surface P2 that O2 radius is identical with Stamping Steel Ribbon 4 middle G1 radius, A2 with B2 is the parallel disk that radius is equal, I2 with J2 is parallel plate level, the left and right cylinder of E2 and F2 to be center be O2, between planar I 2 and J2, the distance of two parallel plane I2 and J2 is rotor 2 lithographic plate thickness, the length of straigh line of K2M2 is the width of rotor 2, whole rotor 2 is not only symmetrical about center O2, also be axisymmetric.

Fig. 7, Fig. 8 and Figure 9 shows that the shape of housing 1 of the present invention.Housing 1 is cylinder, thickness is equal with the width K2M2 of rotor 2, end face A3 and bottom surface B3 are the parallel disks that radius is equal, cylinder F3 is centered by O3, the cylinder that radius is equal with the radius of rotor about 2 cylinder E2 and F2, the diagonal angle of housing 1 cylinder is a hollow ring, two side C3 with D3 of hollow ring are parallel planar circulars, E3 is the cylinder of central shaft by O3, be positioned on the diagonal of housing, the spatial position of the two plane C3 that hollow ring is parallel and D3 is to determine as follows: guarantee assembles rear C3 and D3 two plane and corresponding rotor 2 liang of frustum cone side G2 and H2 fit respectively, the cylinder of K3G3H3 is deflation area, the central angle of circular arc K3H3 on the circle B3 of bottom surface is less than 90 degree, straight line G3H3 was DianH3He center O3 and justified the plane of B3 and the intersection of cylinder F3 perpendicular to bottom surface, the cylinder of L3I3J3 is air inlet face, the position of I3J3 is when paper position forwards to as shown in fig. 13 that perpendicular to paper position rotor 2 as shown in Figure 5, the position of the dull and stereotyped right side plan of rotor 2.Whole housing 1 is symmetrical about center O3.

The shape of cushion block 5 has been shown in Figure 12.Cushion block 5 is one section of annulus, its outer side surface A4 is the cylinder that radius is equal with housing 1 hollow ring E3 external diameter, inner side surface B4 is the sphere that radius is equal with housing 1 cylinder F3 radius, two waist C4 and D4 are the cylinders that radius is equal with the radius of blade 3 bottom surface cylinder E1, and the thickness of cushion block 5 is identical with blade 3 thickness.Cushion block 5 shape is axisymmetric.

As shown in Figure 6, after column type vane compressor of the present invention assembles, center O1, O2, O3 of each parts overlap.

Operation working principle of the present invention is as follows:

As Figure 16, in one end of compressor, rotor 2, blade 3, air cavity is divided into three respective independently Seal cage Q1, Q2 and Q3 by Stamping Steel Ribbon 4 and housing 1.When rotor 2 turns clockwise from Figure 10 or 6a position, chamber Q2 starts air-breathing, and Q3 is air aspiration cavity, and Q1 is compression chamber, as Figure 15.Rotor 2 continues to rotate clockwise, and air aspiration cavity Q2 and Q3 constantly expands, and compression chamber Q1 constantly reduces.When forwarding Figure 13 or Figure 16 position to, air aspiration cavity Q3 reaches maximum.At this moment, air aspiration cavity Q2 and Q3 and compression chamber Q1 still keeps isolation.When rotor 2 continues to rotate, chamber Q3 starts compression, and at this moment chamber Q2 is still air aspiration cavity, and chamber Q1 is still compression chamber.When rotor 2 continues to rotate to Figure 17 position, compression chamber Q1 starts exhaust.When rotor 2 forwards Figure 10 or 6a position to, chamber Q1 gas drains, and at this moment chamber Q2 is still air aspiration cavity, and chamber Q3 is still compression chamber.When rotor 2 continues to rotate, new air aspiration cavity starts air-breathing, and chamber Q2 is also in air-breathing, and chamber Q3 is also in compression.When rotor 2 forwards again Figure 16 position to, air aspiration cavity Q2 reaches maximum, then starts compression, and at this moment, new air aspiration cavity is still in air-breathing, and chamber Q3 is still in compression.So go round and begin again.At the other end of compressor, situation is also identical with this one end.

Compared with the patent application (number of patent application is 200810063344.1) before inventor, Stamping Steel Ribbon becomes two from four, the Stamping Steel Ribbon matched with a blade becomes a whole piece from two of dividing right and left, and which not only simplifies structure, and improves sealing effect and reliability.Meanwhile, become director circle platform from sphere in the middle of rotor, make rotor intermediate volume less, space is larger.Thus make to increase considerably than discharge capacity.

Above-described embodiment is used for explaining and the present invention is described, instead of limits this aspect, and in the protection domain of spirit of the present invention and claim, any amendment make the present invention and change, all fall into protection scope of the present invention.

Claims (1)

1. a shell air distribution type columnar blade compressor, is characterized in that, it comprises housing (1), rotor (2), two blades (3), two Stamping Steel Ribbons (4) and two cushion blocks (5); Rotor (2) is positioned at housing (1) center, housing (1) is positioned at outside, two blades (3) lay respectively at the both sides of rotor (2), and in the hollow ring being placed in housing (1) diagonal angle and guiding groove, with rotor (2) at an angle, this angle be just cut to housing (1) height and the ratio of housing (1) end circular diameter; A plane of blade (3) and the frustum cone side of rotor (2) tangent, Stamping Steel Ribbon (4) is positioned between rotor (2) and blade (3), a plane of its plane side and rotor (2) is fitted, then fit with the cylinder E1 of blade (3) in cylinder side, cushion block (5) is positioned at the hollow ring at housing (1) diagonal angle, just in time fills up the vacancy formed by blade (3), rotor (2) and Stamping Steel Ribbon (4);

Described blade (3) is enclosed by two plane A1, B1 and two cylinders C1, E1 and forms, wherein, the cylinder that cylinder C1 is center is centre of sphere O1, radius is identical with the radius of the cylinder E3 of the hollow ring of housing (1), cylinder E1 is center is centre of sphere O1, radius is the cylinder of O1K1, and some K1 was the vertical axis of symmetry of centre of sphere O1 and the intersection point of cylinder E1; Two plane A1 are parallel with B1, connect cylinder C1 and E1; The distance of two parallel plane A1 and B1 is blade (3) thickness, and blade (3) thickness is equal with the hollow ring width of housing (1); The length of O1K1 is the height sum of a half-sum Stamping Steel Ribbon of rotor (2) slab-thickness;

The cylinder that described Stamping Steel Ribbon (4) upside is a center is centre of sphere O1, radius is equal with blade (3) cylinder E1 radius, downside is a plane, the perpendicular distance of centre of sphere O1 and this underside plan is the half of rotor (2) slab-thickness, the cylinder that cylinder G1 is center is centre of sphere O1, radius is equal with rotor (2) cylinder P2 radius, the sphere that sphere F1 is the centre of sphere is O1, radius is equal with housing (1) cylinder F3 radius, plane H1 is parallel with I1, the distance of plane H1 and I1 is width, and width is equal with the thickness of blade (3); Blade (3) and Stamping Steel Ribbon (4) are axisymmetric;

described rotor is one flat plate in the middle of (2), G2 with H2 is two identical director circle platform surface, be positioned at dull and stereotyped middle two waist places, one of them director circle platform is gone to the bottom as B2, upper base and dull and stereotyped connecting part are centers is centre of sphere O2, the cloudy cylndrical surface P2 that radius is identical with cylinder G1 radius in the middle of Stamping Steel Ribbon (4), A2 with B2 is the parallel disk that radius is equal, I2 with J2 is parallel plate level, the left and right cylinder of E2 and F2 to be center be centre of sphere O2, between planar I 2 and J2, the distance of two parallel plane I2 and J2 is rotor (2) slab-thickness, the length of straigh line of K2M2 is the width of rotor (2), whole rotor (2) is not only symmetrical about centre of sphere O2, also be axisymmetric,

Described housing (1) is cylinder, thickness is equal with the width K2M2 of rotor (2), end face A3 and bottom surface B3 are the parallel disks that radius is equal, and K2 is the intersection point of the orthographic projection of cylinder E2 and the orthographic projection of disk B2, and M2 is the intersection point of the orthographic projection of cylinder E2 and the orthographic projection of disk A2, cylinder F3 is centered by centre of sphere O3, the cylinder that radius is equal with the radius of rotor (2) left and right cylinder E2 and F2, the diagonal angle of housing (1) cylinder is a hollow ring, two side C3 with D3 of hollow ring are parallel planes, E3 is the cylinder of central shaft by centre of sphere O3, be positioned on the diagonal of housing (1), the spatial position of the two plane C3 that hollow ring is parallel and D3 is to determine as follows: guarantee assembles rear C3 and D3 two plane and corresponding rotor (2) two frustum cone side G2 and H2 fits respectively, the cylinder of K3G3H3 is deflation area, the central angle of circular arc K3H3 on the circle B3 of bottom surface is less than 90 degree, straight line G3H3 was some H3 and centre of sphere O3 and justified the plane of B3 and the intersection of cylinder F3 perpendicular to bottom surface, K3 is the intersection point of the orthographic projection of the side D3 of hollow ring and the orthographic projection of bottom surface B3, G3 is the intersection point of the orthographic projection of the orthographic projection of the plane at circular arc G3H3 place and the side D3 of hollow ring, H3 is the intersection point of the orthographic projection of the plane at circular arc G3H3 place and the orthographic projection of bottom surface B3, the cylinder of L3I3J3 is air inlet face, the position of I3J3 is when rotor (2) is forwarded to perpendicular to paper position by paper position, the position of rotor (2) dull and stereotyped right side plan, L3 is the intersection point of the orthographic projection of the side C3 of hollow ring and the orthographic projection of end face A3, J3 is the intersection point of the orthographic projection of the orthographic projection of the plane at I3J3 place and the side C3 of hollow ring, and I3 is the intersection point of the orthographic projection of the plane at I3J3 place and the orthographic projection of end face A3, whole housing (1) is symmetrical about centre of sphere O3,

Described centre of sphere O1, centre of sphere O2, centre of sphere O3 all with housing (1) center superposition;

described cushion block (5) is one section of annulus, its outer side surface A4 is the cylinder that radius is equal with the radius of the cylinder E3 outer side surface of housing (1) hollow ring, inner side surface B4 is the sphere that radius is equal with housing (1) cylinder F3 radius, two waist C4 and D4 are the cylinders that radius is equal with the radius of blade (3) bottom surface cylinder E1, and the thickness of cushion block (5) is identical with blade (3) thickness; Cushion block (5) shape is axisymmetric;

When described shell air distribution type columnar blade compressor input torque, low-pressure gas sucks from the air inlet face of the cylinder L3I3J3 of housing (1), and pressurized gas are discharged to load from the deflation area of the cylinder K3G3H3 of housing (1).