CN102852237A - Producing process and production device for insulation board through microwave heating - Google Patents
Producing process and production device for insulation board through microwave heating Download PDFInfo
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- CN102852237A CN102852237A CN2012103718611A CN201210371861A CN102852237A CN 102852237 A CN102852237 A CN 102852237A CN 2012103718611 A CN2012103718611 A CN 2012103718611A CN 201210371861 A CN201210371861 A CN 201210371861A CN 102852237 A CN102852237 A CN 102852237A
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- heating
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- oil pump
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Abstract
The invention relates to a production device for insulation boards and belongs to the field of production devices for insulation boards in buildings. The process includes firstly evenly mixing raw materials, then feeding the materials, and performing press forming; and is characterized in that a blank after the press forming is dried through microwave to produce a product. Through pressing of upper and lower presses, the raw materials are stressed evenly during a forming process, therefore the thickness of an insulation board can be increased so as to improve the thermal insulation effect of the insulation board; simultaneously, the insulation board is stressed evenly during the pressing process, therefore the insulation board is not loose and the inside material composition is even, and the thermal insulation effect is better; additionally, the device is simple in operation and convenient to maintain; and a heating box is used for heating a pressed insulation board blank, therefore the heating received by the insulation board blank is more even, the product performance is more stable, the product is not easy to deform during the heating process, and the product structure is more stable.
Description
Technical field
The present invention relates to a kind of heating using microwave warming plate technique processed and production equipment thereof, belong to insulating board for building production equipment field.
Background technology
In the present life, often need to use movable plank house, movable plank house has also brought very large convenience to daily life really, in the constructing active board house, just need a large amount of use warming plates, and in the manufacturing process of warming plate, need to use the warming plate press, there is certain defective in warming plate press of the prior art, the warming plate thickness of existing press compacting is less, yet the heat insulation effect of the little warming plate of thickness is not fine, if but when needing the warming plate of compacting thickening, warming plate away from press one end is just more open, do not reach the requirement of warming plate, at first also shaky, can not play good heat insulation effect simultaneously; And in the manufacturing process of warming plate, need the warming plate heating, drying is finalized the design; yet present most of manufacturer is in the heating, drying typing; all be with coal furnace it to be carried out drying and shaping; and coal furnace often can cause product receipts heat inhomogeneous in the process of heating; so just be easy to cause deformation of products, cause product quality not pass a test, simultaneously in heating process; coal furnace can not well be discharged the moisture of product, so also can cause the quality of product unstable.
Summary of the invention
According to the deficiencies in the prior art, the technical problem to be solved in the present invention is: a kind of heating using microwave warming plate technique processed and production equipment thereof are provided, increase the thickness of warming plate, guarantee that warming plate is not loose, improve the heat insulation effect of warming plate; Be heated evenly, product is indeformable, and properties of product are stable.
The technical solution adopted for the present invention to solve the technical problems is: provide a kind of heating using microwave warming plate technique processed, at first raw material is mixed, then material loading is compressing, it is characterized in that the idiosome after compressing dries by microwave, then the product of system.
Described microwave drying microwave frequency: 2.45GHz ± 25MHz, bake out temperature is less than 2000 ℃.
Described heating using microwave equipment for producing heat preservation plate processed, it is characterized in that comprising: Special pressing machine for insulation boards and microwave drying equipment for insulation board, Special pressing machine for insulation boards one side coupling is provided with microwave drying equipment for insulation board, wherein Special pressing machine for insulation boards comprises: press rack, oil pump, pull bar, the pull bar oil pump, feeding car, charging aperture, baffle plate and mould, press rack one side arranges respectively oil pump in two ends up and down, the Output pressure port place of oil pump is provided with mould, be provided with baffle plate on the mould upper end horizontal direction of lower end pressure fuel pump output port, baffle plate extends to a side, extended baffle plate upper end is provided with feeding car, feeding car is connected to the pull bar oil pump of a side by pull bar, the feeding car upper end is provided with charging aperture; Microwave drying equipment for insulation board comprises: power end frame, support, the body of a bridge, conveyer belt, heating casing, dehumidifying pipelines, electric control cabinet, commutation end frame and switch board, the support upper end is provided with the body of a bridge, be provided with the heating casing on the body of a bridge, body of a bridge two ends are respectively arranged with power end frame and commutation end frame, be provided with conveyer belt between power end frame and the commutation end frame, conveyer belt is arranged on the body of a bridge upper end between power end frame and the commutation end frame, heating casing upper end is provided with dehumidifying pipelines, and heating casing one side is provided with electric control cabinet.
Described power end frame, dehumidifying pipelines, electric control cabinet and commutation end frame arrive switch board by connection.
The wherein voltage in the electric control cabinet major control electric heating casing, electric current etc., switch board is then by the switching of the temperature in the circuit control electric heating casing, dehumidifying pipelines, the power output of power end frame, the transmission power of conveyer belt and the work of commutation end frame thereof etc.
Described press rack one side arranges respectively oil pump in two ends up and down, and the pressure direction of two oil pumps is relative up and down.
Be provided with meausring apparatus on the described feeding car.
Meausring apparatus wherein is meausring apparatus commonly used, such as electronic scale etc.
The electric control cabinet of described heating casing one side is arranged in the power bay.
Be provided with observation port on the described heating casing.
Series connection is provided with 1-30 heating casing on the described body of a bridge.
Described conveyer belt is chain plate conveyor belt.
Charging aperture one side of described Special pressing machine for insulation boards is provided with feed bin, and feed bin is connected charging equipment with charging aperture and connects.
Use therein feed bin and charging equipment are prior art.Described power end frame mainly is comprised of variable-frequency motor and reducer, and power end frame and commutation end frame are present known technology.
During use, the raw material for preparing is positioned over feed bin, to originally drop into charging aperture by feeding device, the raw material that drops into is at first fallen on the feeding car, carry out weighing by the meausring apparatus that arranges on the feeding car, determine the quality of material, control the thickness of warming plate with this, then by pull bar oil pump pushing drawing rod, shift feeding car onto the up and down centre of two oil pumps, the baffle plate that arranges on the mould upper end horizontal direction of the pressure fuel pump output port of feeding car lower end and lower end is for activity is installed, this moment, two oil pumps pushed to the centre simultaneously up and down, mould by the Output pressure port is compressing with the raw material on feeding car, and then oil pump automatically replies the position, and feeding car is then return the charging aperture lower end by pull bar oil pump and pull bar, again charging after the warming plate idiosome that suppresses taken off repeats compacting with this; The warming plate idiosome that suppresses is at first by commutation end frame, enter conveyer belt after adjusting direction, under the pulling of conveyer belt, the warming plate idiosome that suppresses enters the heating casing, in the heating casing, heat, can regulate temperature, the transmission speed of conveyer belt and the switch of dehumidifying pipelines etc. of heating casing by switch board, the warming plate after the oven dry spreads out of and can embark on journey by conveyer belt, obtains product.
The invention has the beneficial effects as follows: by the up and down compacting of two press, so that raw material is in forming process, stressedly evenly can increase like this thickness of warming plate, improve the heat insulating effect of warming plate with this, simultaneously because warming plate is stressed even in the process of compacting, therefore warming plate is not loose, and materials inside forms evenly, and heat insulating effect is better, and this equipment operating is simple, is convenient to safeguard; By using the heating casing that the warming plate idiosome that suppresses is heated, can be so that warming plate idiosome receipts heat be more even, properties of product are more stable, and so that product can not be out of shape in heating process easily, product structure is more stable, sets up simultaneously dehumidifying pipelines, so that in the process of heating, moisture can be discharged the heating casing at any time, guarantees that product is not subjected to the impact of moisture, so that the performance of product is better.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of Special pressing machine for insulation boards among the present invention;
Fig. 3 is the structural representation of microwave drying equipment for insulation board among the present invention;
Fig. 4 is the top view of Fig. 3;
1 is press rack among the figure; 2 is oil pump; 3 is pull bar; 4 is the pull bar oil pump; 5 is feeding car; 6 is charging aperture; 7 is baffle plate; 8 is mould; 9 is meausring apparatus; 10 is the power end frame; 11 is support; 12 is the body of a bridge; 13 is conveyer belt; 14 are the heating casing; 15 is dehumidifying pipelines; 16 is electric control cabinet; 17 are commutation end frame; 18 is switch board; 19 is power bay; 20 is observation port; 21 is feed bin; 22 is charging equipment; 23 is Special pressing machine for insulation boards; 24 is microwave drying equipment for insulation board.
The specific embodiment
Below in conjunction with accompanying drawing embodiments of the invention are described further:
This heating using microwave warming plate technique processed at first mixes raw material, and then material loading is compressing, and the idiosome after compressing is dried by microwave, then the product of system.
Shown in Fig. 1 ~ 4, the present invention includes: Special pressing machine for insulation boards 23 and microwave drying equipment for insulation board 24, Special pressing machine for insulation boards 23 1 sides coupling is provided with microwave drying equipment for insulation board 24, wherein Special pressing machine for insulation boards comprises: press rack 1, oil pump 2, pull bar 3, pull bar oil pump 4, feeding car 5, charging aperture 6, baffle plate 7 and mould 8, press rack 1 one sides arrange respectively oil pump 2 in two ends up and down, the Output pressure port place of oil pump 2 is provided with mould 8, be provided with baffle plate 7 on the mould 8 upper end horizontal directions of lower end oil pump 2 Output pressure ports, baffle plate 7 extends to a side, extended baffle plate 7 upper ends are provided with feeding car 5, feeding car 5 is connected to the pull bar oil pump 4 of a side by pull bar 3, feeding car 5 upper ends are provided with charging aperture 6; Microwave drying equipment for insulation board 24 comprises: power end frame 10, support 11, the body of a bridge 12, conveyer belt 13, heating casing 14, dehumidifying pipelines 15, electric control cabinet 16, commutation end frame 17 and switch board 18, support 11 upper ends are provided with the body of a bridge 12, be provided with heating casing 14 on the body of a bridge 12, the body of a bridge 12 two ends are respectively arranged with power end frame 10 and commutation end frame 17, be provided with conveyer belt 13 between power end frame 10 and the commutation end frame 17, conveyer belt 13 is arranged on the body of a bridge 12 upper ends between power end frame 10 and the commutation end frame 17, heating casing 14 upper ends are provided with dehumidifying pipelines 15, heating casing 14 1 sides are provided with electric control cabinet 16, power end frame 10, heating casing 14, dehumidifying pipelines 15, electric control cabinet 16 and commutation end frame 17 arrive switch board 18 by connection.
Press rack 1 one sides arrange respectively oil pump 2 in two ends up and down, and the pressure direction of two oil pumps 2 is relative up and down.
Be provided with meausring apparatus 9 on the feeding car 5.Meausring apparatus 9 is electronic scale in the present embodiment.
The electric control cabinet 16 of heating casing 14 1 sides is arranged in the power bay 19.
Be provided with observation port 20 on the heating casing 14.
Connect on the body of a bridge 12 in the present embodiment and be provided with 18 heating casings 14.
Conveyer belt 13 is chain plate conveyor belt.
Claims (10)
1. a heating using microwave warming plate technique processed at first mixes raw material, and then material loading is compressing, it is characterized in that the idiosome after compressing is dried by microwave, then the product of system.
2. heating using microwave according to claim 1 warming plate technique processed is characterized in that described microwave drying microwave frequency: 2.45GHz ± 25MHz, and bake out temperature is less than 2000 ℃.
3. heating using microwave according to claim 1 equipment for producing heat preservation plate processed, it is characterized in that comprising: Special pressing machine for insulation boards (23) and microwave drying equipment for insulation board (24), Special pressing machine for insulation boards (23) one sides coupling is provided with microwave drying equipment for insulation board (24), wherein Special pressing machine for insulation boards comprises: press rack (1), oil pump (2), pull bar (3), pull bar oil pump (4), feeding car (5), charging aperture (6), baffle plate (7) and mould (8), press rack (1) one side arranges respectively oil pump (2) in two ends up and down, the Output pressure port place of oil pump (2) is provided with mould (8), be provided with baffle plate (7) on mould (8) the upper end horizontal direction of lower end oil pump (2) Output pressure port, baffle plate (7) extends to a side, extended baffle plate (7) upper end is provided with feeding car (5), feeding car (5) is connected to the pull bar oil pump (4) of a side by pull bar (3), feeding car (5) upper end is provided with charging aperture (6); Microwave drying equipment for insulation board (24) comprising: power end frame (10), support (11), the body of a bridge (12), conveyer belt (13), heating casing (14), dehumidifying pipelines (15), electric control cabinet (16), commutation end frame (17) and switch board (18), support (11) upper end is provided with the body of a bridge (12), be provided with heating casing (14) on the body of a bridge (12), the body of a bridge (12) two ends are respectively arranged with power end frame (10) and commutation end frame (17), be provided with conveyer belt (13) between power end frame (10) and the commutation end frame (17), conveyer belt (13) is arranged on the body of a bridge (12) upper end between power end frame (10) and the commutation end frame (17), heating casing (14) upper end is provided with dehumidifying pipelines (15), and heating casing (14) one sides are provided with electric control cabinet (16).
4. heating using microwave according to claim 3 equipment for producing heat preservation plate processed is characterized in that described power end frame (10), dehumidifying pipelines (15), electric control cabinet (16) and commutation end frame (17) arrive switch board (18) by connection.
5. heating using microwave according to claim 3 equipment for producing heat preservation plate processed is characterized in that described press rack (1) one side arranges respectively oil pump (2) in two ends up and down, and the pressure direction of two oil pumps (2) is relative up and down.
6. heating using microwave according to claim 3 equipment for producing heat preservation plate processed is characterized in that being provided with on the described feeding car (5) meausring apparatus (9).
7. heating using microwave according to claim 3 equipment for producing heat preservation plate processed is characterized in that the electric control cabinet (16) of described heating casing (14) one sides is arranged in the power bay (19); Be provided with observation port (20) on the described heating casing (14).
8. heating using microwave according to claim 3 equipment for producing heat preservation plate processed is characterized in that the upper series connection of the described body of a bridge (12) is provided with 1-30 heating casing (14).
9. heating using microwave according to claim 3 equipment for producing heat preservation plate processed is characterized in that described conveyer belt (13) is chain plate conveyor belt.
10. heating using microwave according to claim 3 equipment for producing heat preservation plate processed, charging aperture (6) one sides that it is characterized in that described Special pressing machine for insulation boards (23) are provided with feed bin (21), and feed bin (21) is connected 6 with charging aperture) connect by charging equipment (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210371861.1A CN102852237B (en) | 2011-11-24 | 2012-09-28 | Heating using microwave warming plate technique and production equipment thereof |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103779875A CN102363982A (en) | 2011-11-24 | 2011-11-24 | Equipment for producing heat preservation plate |
| CN201110377987.5 | 2011-11-24 | ||
| CN201210371861.1A CN102852237B (en) | 2011-11-24 | 2012-09-28 | Heating using microwave warming plate technique and production equipment thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102852237A true CN102852237A (en) | 2013-01-02 |
| CN102852237B CN102852237B (en) | 2015-12-16 |
Family
ID=45690575
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103779875A Pending CN102363982A (en) | 2011-11-24 | 2011-11-24 | Equipment for producing heat preservation plate |
| CN201210371861.1A Expired - Fee Related CN102852237B (en) | 2011-11-24 | 2012-09-28 | Heating using microwave warming plate technique and production equipment thereof |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103779875A Pending CN102363982A (en) | 2011-11-24 | 2011-11-24 | Equipment for producing heat preservation plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN102363982A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2572317Y (en) * | 2002-10-14 | 2003-09-10 | 朱正平 | Three-layer belt type throug-flow dryer |
| CN2661407Y (en) * | 2003-11-26 | 2004-12-08 | 梁艺瀚 | Flat crushing molding machine for gypsum plaster board |
| CN2920604Y (en) * | 2006-06-27 | 2007-07-11 | 邓祥青 | Light wall slab hydraulic pressing moulding device |
| CN201389899Y (en) * | 2009-04-28 | 2010-01-27 | 佛山市华南精细陶瓷技术研究开发中心 | Casting machine with microwave heating drying device |
| CN101824885A (en) * | 2010-05-10 | 2010-09-08 | 哈尔滨天硕建材工业有限公司 | Inorganic heat-insulating decorative composite board and manufacturing method thereof |
-
2011
- 2011-11-24 CN CN2011103779875A patent/CN102363982A/en active Pending
-
2012
- 2012-09-28 CN CN201210371861.1A patent/CN102852237B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2572317Y (en) * | 2002-10-14 | 2003-09-10 | 朱正平 | Three-layer belt type throug-flow dryer |
| CN2661407Y (en) * | 2003-11-26 | 2004-12-08 | 梁艺瀚 | Flat crushing molding machine for gypsum plaster board |
| CN2920604Y (en) * | 2006-06-27 | 2007-07-11 | 邓祥青 | Light wall slab hydraulic pressing moulding device |
| CN201389899Y (en) * | 2009-04-28 | 2010-01-27 | 佛山市华南精细陶瓷技术研究开发中心 | Casting machine with microwave heating drying device |
| CN101824885A (en) * | 2010-05-10 | 2010-09-08 | 哈尔滨天硕建材工业有限公司 | Inorganic heat-insulating decorative composite board and manufacturing method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102363982A (en) | 2012-02-29 |
| CN102852237B (en) | 2015-12-16 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151216 Termination date: 20190928 |