Cottonseed is carried oil, dephenolization treating method and device
Technical field
The present invention relates to the cottonseed processing processing technology field, relate in particular to a kind of cottonseed and carry oil and phenol removal, refer to that specifically a kind of cottonseed carries oil, dephenolization treating method and device.
Background technology
At present cottonseed carry oil, dephenolize technology more feasible single stage method and two kinds of methods of two-step approach are arranged.
Two-step approach refers to the oily operation of carrying of cottonseed and phenol removal process are finished respectively in two devices.What for example have that the people adopts in two leachers that the spray mode carries out respectively cottonseed carries oil and phenol removal.The patent of invention that on July 28th, 2010, publication number was CN101785527A discloses " preparation method of a kind of dephenolization cottonseed protein and raffinose ", this patent adopts the mode of whole process spray to realize respectively the oily and gossypol processing of proposing of cottonseed in two leachers, but this dephenolizing process must use the high concentration methanol more than 95%, and existence is poor because of the dephenolization effect that adopts high concentration methanol to bring, methyl alcohol makes the problems such as protein denaturation; In addition, the patent of invention that August 1 calendar year 2001, publication number was CN1306078 also discloses " a kind for the treatment of process of cottonseed ", this patent also be adopt that two-step approach carries out cottonseed carry oil and phenol removal, the first step is carried oil with the spray-type leacher, second step soaks dephenolize with three dephenolizing extractors, the advantage of the method is to adopt the methyl alcohol of lower concentration, realized blanking twice with three dephenolizing extractors, dephenolize is more thorough, yet, this cottonseed carries oil and phenol removal needs to finish in two kinds of equipment, and use equipment is many, exists investment large, the installation load is large, the shortcomings such as complex process and tooling cost height.
Single stage method also claims mixed solvent method, the patent of invention that on May 24th, 2006, publication number was CN1775061 discloses " method of One-step production dephenolized cotton protein ", adopt in this patent and carry oil and phenol removal with what in the traditional leaching device of a cover, finish cottonseed after 6# solvent oil and the methanol mixed, although the method is invested less, but because two kinds of solvent so that in the dregs of rice Residual oil higher, and adopt its technique of the method to determine to adopt the above methyl alcohol of high density 〉=95% and the merging of 6# oil miscible solvent to carry out the spray mode and carry oil and phenol removal, the dephenolize efficient of high concentration methanol is low, methyl alcohol and cotton seed embryo piece are oversize duration of contact, thereby cause the problems such as the poor and protein denaturation of oil quality is serious, greatly reduce the nutritive value of product.
At present also the someone proposes to add in two steps in the traditional leaching device of a cover that 6# solvent and methyl alcohol carries out cottonseed carries oil and phenol removal, a kind of " extraction method for dephenolize cotton seed protein " disclosed such as the patent of invention that on February 13rd, 2008, publication number was CN101121744, what the mode of the spray that adopts in this patent whole process was carried out cottonseed proposes oil and gossypol processing, yet this patented method is carrying out still must using when cotton seed dephenolization is processed the high concentration methanol more than 95% could realize spraying, and this patented method exists in the cotton dregs Residual oil higher too, dephenolization effect is poor, methyl alcohol makes the problems such as protein denaturation is serious.
Summary of the invention
The technical problem to be solved in the present invention is, a kind of new carrying is provided oil is effective, dephenolize thoroughly, effectively reduces the cottonseed protein sex change and invest the cottonseed little, that production cost is low and carry oil, dephenolization treating method and device.
Technical solution of the present invention is, at first provide following a kind of cottonseed to carry oil, dephenolization treating method, what comprise cotton seed embryo piece carries oil and phenol removal process, cotton seed embryo piece carry oil and dephenolize in same leaching device, carry out, in the cotton seed embryo piece course of conveying, with the 6# solvent oil cotton seed embryo piece is sprayed first and carry oil, the temperature that described employing 6# solvent oil spray is carried oil is 25 ℃~60 ℃, expects that molten ratio is 1:0.7~2; Spray is put forward the mode that adopts again methanol solution complete immersion or complete immersion to add spray behind the oil cotton seed embryo piece is carried out phenol removal, and the concentration of described methanol solution is 80%~95%.
After adopting such scheme, cottonseed of the present invention is carried oil, phenol removal carries out in same leaching device, adopt the mode of spray to carry oil with the 6# solvent oil to cotton seed embryo piece first, spray is carried and is adopted behind the oil 80%~95% methanol solution to carry out the mode that complete immersion or complete immersion add spray cottonseed is carried out phenol removal, the mode that particularly adopts complete immersion to add spray is carried out the mode of phenol removal to cottonseed, utilize methyl alcohol that the mode of complete immersion can use low concentration with the problem of the cottonseed protein sex change avoiding high concentration methanol and cause, when soaking, cotton seed embryo piece sprayed in addition so that soak the methanol solution of cotton seed embryo piece and flow, so that the convection current of cotton seed embryo piece and methyl alcohol increases, can strengthen the extraction to free gossypol, thereby greatly improve the extraction efficiency of methyl alcohol to free gossypol.In addition and since the present invention to cottonseed carry oil, dephenolize be in same leaching device, carry out therefore can effectively reduce facility investment, reduce floor space, production cost also is minimized simultaneously.
As preferably, the temperature that described employing 6# solvent oil spray is carried oil is 40 ℃~55 ℃, expects that molten ratio is 1:0.8~1.2; The concentration of described methanol solution is 85~92%.
Better, the temperature that described employing 6# solvent oil spray is carried oil is 55 ℃, expects that molten ratio is 1:1.2.
Above-mentioned preferred version is to carry oil temperature and the molten when dephenolize concentration of methanol solution of material in conjunction with the preferably 6# solvent oil that practical effect adopts.
As improvement, with methanol solution cotton seed embryo piece is recoiled to increase contacting of methanol solution and cotton seed embryo piece when adopting complete immersion formula or complete immersion to add the spray phenol removal with methanol solution to cotton seed embryo piece.By this improvement, methanol solution of the present invention recoils to cotton seed embryo piece, so that the cotton seed embryo piece that soaks stirs, has further improved the convection current of methanol solution and cotton seed embryo piece, can so that methyl alcohol more thorough to the extraction of free gossypol.
Technical solution of the present invention also provides following a kind of cottonseed to carry oil, the phenol removal device, adopt above-mentioned cottonseed to carry oil, dephenolization treating method, described leaching device is that housing is divided into bilevel tow chain type leacher, comprise opening for feed I, by the shaft-driven drag chain of active and discharge port I, described drag chain is that two ends are that " C " type bends, the drag chain that two-layer circulation is carried about minute, the below of upper strata drag chain is provided with 6# solvent oil liquid collecting bucket, be provided with the upper strata screen between upper strata drag chain and the 6# solvent oil liquid collecting bucket, 6# solvent oil liquid collecting bucket is connected with 6# solvent oil recycle pump, 6# solvent oil recycle pump is connected to the 6# solvent oil spray header that drag chain top, upper strata is provided with by pipeline, the below of lower floor's drag chain is the methanol solution hopper, lower floor's drag chain moves in the methanol solution hopper, described methanol solution hopper is connected with the methanol solution fluid level control device, and the end of described methanol solution hopper is discharge port I.
According to technique scheme, the invention provides a kind of device of carrying oil and phenol removal that can in same leaching device, carry out cotton seed embryo piece, cottonseed of the present invention is carried oil, the key of phenol removal device is that it is that " C " type bends that utilization has two ends, the drag chain that two-layer circulation is carried about minute is divided into leacher two-layer up and down, the upper strata adopts the mode of spray to utilize the 6# solvent oil that cotton seed embryo piece is proposed oil treatment, and collect the 6# solvent oil that is sprayed at cotton seed embryo piece and oozes out with 6# solvent oil liquid collecting bucket and mix oil, recycle No. 6 solvent oil circulation pump lines and connect recycling of spray header and 6# solvent oil liquid collecting bucket realization 6# solvent oil; The lower floor of leacher is provided with the methanol solution hopper, by the liquid level of methanol solution fluid level control device control methanol solution, discharges so that the cotton seed embryo piece in lower floor's drag chain is fully immersed in the methanol solution and with the methyl alcohol gossypol mixed solution that extraction obtains.Adopt cottonseed of the present invention to carry oil, phenol removal device, can adopt 85%~95% methanol solution to carry out the extracting and dephenolizing of gossypol in the cotton seed embryo piece during phenol removal.
As preferably, described fluid level control device is, the overflow port that arranges in methanol solution hopper upper end and is provided with equal with the overflow port at least storage bin of liquid storage height in the follow-up equipment that discharge port I is connected.When this preferred version can be controlled in methanol solution extraction gossypol and reaches a certain amount of, when the liquid level of methanol solution reaches the overflow port place, adopt overflow port to flow out from the methanol solution that the methanol solution hopper overflows.
As improvement, cottonseed of the present invention is carried oil, the phenol removal device also comprises methanol solution liquid collecting bucket and lower floor's screen, described methanol solution liquid collecting bucket is communicated with the methanol solution hopper and is located at below it, described methanol solution liquid collecting bucket is connected with the methanol solution recycle pump, described methanol solution recycle pump is through the pipeline connection and be provided with the methanol solution spray header above lower floor's drag chain, and described lower floor screen is located between lower floor's drag chain and the methanol solution liquid collecting bucket.This preferred version utilizes the methanol solution spray header that the cotton seed embryo piece in lower floor's drag chain is sprayed, so that methanol solution flows, increases the convection current of methanol solution and cotton seed embryo piece, thereby has greatly improved the extraction efficiency of methyl alcohol to free gossypol.
Further, described methanol solution recycle pump also is connected with recoil tube, described recoil tube is connected to the below of the cotton seed embryo piece in lower floor's drag chain, and namely described recoil tube is connected to bottom or the side of methanol solution liquid collecting bucket or is connected directly to the below of lower floor's screen.By this improvement, utilize recoil tube that the cotton seed embryo piece in lower floor's drag chain is stirred, further improved the convection current of methyl alcohol and cotton seed embryo piece, so that methyl alcohol is more thorough to the extraction of free gossypol.
As preferably, described methanol solution liquid collecting bucket is provided with at least two, and each methanol solution liquid collecting bucket is respectively equipped with the methanol solution recycle pump, and described recoil tube carries out step by step the cotton seed embryo piece of methanol solution liquid collecting bucket top or strides the level recoil.In this preferred version, step by step described or stride level recoil and refer to that the methanol solution recycle pump that connects on the methanol solution liquid collecting bucket at the corresponding levels is connected on bottom or the side of front one-level or the methanol solution liquid collecting bucket more than the one-level with recoil tube or is connected directly to the below of lower floor's screen, lower floor's screen described herein refer to the methanol solution liquid collecting bucket top of recoiling over against lower floor's screen.For example: if be provided with from right to left 1~6 methanol solution liquid collecting bucket, namely be followed successively by from right to left the 1st grade to the 6th grade methanol solution liquid collecting bucket, if the methanol solution recycle pump of every grade of methanol solution liquid collecting bucket is step by step recoil by the methanol solution liquid collecting bucket that recoil tube is connected to upper level, if the methanol solution recycle pump of every grade of methanol solution liquid collecting bucket is connected to the methanol solution liquid collecting bucket of striding more than the one-level by recoil tube and is and strides level recoil, recoiling step by step or striding when recoil level, can be according to actual needs the 1st grade or middle certain level do not recoil.This preferred version in recoil so that cotton seed embryo piece has further increased the flowability of methanol solution when stirring, the convection current that can improve to greatest extent methyl alcohol and cotton seed embryo piece, and then can extract to greatest extent free gossypol.
As preferably, cottonseed of the present invention is carried the discharge port I described in oil, the phenol removal device and also is connected with draining device, described draining device is that the scraper plate drag chain type drains machine, comprise tail section and head section, the angle δ that drains that tail section and head section form is 15 °~90 °, be provided with the opening for feed II that is connected with discharge port I in its tail section, the head section is provided with discharge port II, drain to be provided with between the methanol solution liquid level position and discharge port II in the machine and drain screen, drain the screen below and be provided with and drain the liquid liquid collecting bucket.This preferred version with above-mentioned leacher with drain machine and carry out combination, draining tail section that angle makes the machine of draining by setting is full of with a head section part methanol solution equal with the methanol solution liquid level in the methanol solution liquid collecting bucket with the methanol solution hopper is arranged, this preferred version can further carry out the extraction of free gossypol at the leading portion that drains operation to cotton seed embryo piece, in addition, in this preferred version to drain angle reasonable, when can guaranteeing to drain effect, can effectively reduce the length of the machine of draining.
As preferably, the described liquid liquid collecting bucket that drains also is provided with and drains the liquid recycle pump, described drain the liquid recycle pump by pipeline with drain machine in the methanol solution stored be communicated with, namely drain the liquid recycle pump and drain connecting tube between the machine and be connected to the methanol solution liquid level and drain in the machine that drains 2 between the screen.The utilization of this preferred version drains the liquid recycle pump so that the methanol solution that drains in the tail section of machine flows, can Effective Raise at the free gossypol effect of extracting that drains machine tail section.
In sum, cottonseed of the present invention is carried oil, dephenolization treating method and device have been realized cottonseed carried oil and phenol removal in same leacher, volume and the floor space for the treatment of facility have effectively been shortened, reduced investment, in the present invention, particularly adopted the mode of soaking to carry out at the phenol removal to cotton seed embryo piece, and pass through to increase the convection current of methanol solution and cotton seed embryo piece so that the extraction of gossypol is more thorough, and because the concentration of the employed methanol solution of gossypol is reduced to 80~95% in the extraction cotton seed embryo piece, thereby reduced because the problem of the cottonseed protein sex change that high concentration methanol solution causes.
Description of drawings
Fig. 1 is that cottonseed of the present invention is carried oil, phenol removal device one-piece construction synoptic diagram.
Fig. 2 is the structural representation when recoil tube is connected to methanol solution liquid collecting bucket side among the present invention.
Fig. 3 is the structural representation when recoil tube is connected to methanol solution liquid collecting bucket bottom among the present invention.
Fig. 4 is the structural representation when recoil tube is connected directly to the below of lower floor's screen among the present invention.
Shown in the figure:
1, leaching device, 1.1, opening for feed I, 1.2, main drive shaft I, 1.3, drag chain, 1.4,6# solvent oil liquid collecting bucket, 1.5, the methanol solution liquid collecting bucket, 1.6, discharge port I, 1.7,6# solvent oil recycle pump, 1.8,6# solvent oil spray header, 1.9, the methanol solution recycle pump, 1.10, the methanol solution spray header, 1.11, recoil tube, 1.12, the upper strata screen, 1.13, lower floor's screen, 1.14, the methanol solution hopper, 1.15, fluid level control device, 2, drain machine, 2.1, the tail section, 2.1.1, opening for feed II, 2.2, the head section, 2.2.1, discharge port II, 2.3, main drive shaft II, 2.4, flight chain, 2.5, drain screen, 2.6, drain the liquid liquid collecting bucket, 2.7, drain the liquid recycle pump.
Embodiment
For ease of explanation, below in conjunction with accompanying drawing, the invention cottonseed is carried oil, dephenolization treating method and device elaborates:
A kind of cottonseed is carried oil, dephenolization treating method, what comprise cotton seed embryo piece carries oil and phenol removal process, cotton seed embryo piece carry oil and dephenolize in same leaching device, carry out, in the cotton seed embryo piece course of conveying, with the 6# solvent oil cotton seed embryo piece is sprayed first and carry oil, the temperature that described employing 6# solvent oil spray is carried oil is 55 ℃, expects that molten ratio is 1:1.2; Spray is put forward the mode that adopts again methanol solution complete immersion or complete immersion to add spray behind the oil cotton seed embryo piece is carried out phenol removal, the concentration of described methanol solution is 92%, with methanol solution cotton seed embryo piece is recoiled to increase the convection current of methanol solution and cotton seed embryo piece when adopting complete immersion formula or complete immersion to add the spray phenol removal with methanol solution to cotton seed embryo piece.
Carry oil according to above-mentioned cottonseed, dephenolization treating method, as shown in accompanying drawing 1 and Fig. 2, a kind of cottonseed is carried oil, the phenol removal device, comprise leaching device 1 and drain machine 2, described leaching device 1 is bilevel tow chain type leacher for housing is divided into, comprise opening for feed I1.1, drag chain 1.3 and discharge port I1.6 by main drive shaft I1.2 driving, described drag chain 1.3 is that " C " type bends for two ends, the drag chain that two-layer circulation is carried about minute, the below of upper strata drag chain is provided with 6# solvent oil liquid collecting bucket 1.4, be provided with upper strata screen 1.12 between upper strata drag chain and the 6# solvent oil liquid collecting bucket 1.4,6# solvent oil liquid collecting bucket 1.4 is connected with 6# solvent oil recycle pump 1.7,6# solvent oil recycle pump 1.7 is connected to the 6# solvent oil spray header 1.8 that drag chain top, upper strata is provided with by pipeline, the below of lower floor's drag chain is methanol solution hopper 1.14, lower floor's drag chain moves in methanol solution hopper 1.14, described methanol solution hopper 1.14 is connected with methanol solution fluid level control device 1.15, and the end of described methanol solution hopper 1.14 is discharge port I1.6;
In the present embodiment, also comprise methanol solution liquid collecting bucket 1.5 and lower floor's screen 1.13, described methanol solution liquid collecting bucket 1.5 is communicated with methanol solution hopper 1.14 and is located at below it, described methanol solution liquid collecting bucket 1.5 is connected with methanol solution recycle pump 1.9, described methanol solution recycle pump 1.9 is through the pipeline connection and be provided with methanol solution spray header 1.10 above lower floor's drag chain, and described lower floor screen 1.13 is located between lower floor's drag chain and the methanol solution liquid collecting bucket 1.5.
Described methanol solution recycle pump 1.9 also is connected with recoil tube 1.11, and described recoil tube 1.11 is connected to the side of methanol solution liquid collecting bucket 1.5;
Described methanol solution liquid collecting bucket 1.5 is provided with four, and each methanol solution liquid collecting bucket 1.5 is respectively equipped with methanol solution recycle pump 1.9, and the cotton seed embryo piece of 1.11 pairs of methanol solution liquid collecting bucket 1.5 tops of described recoil tube recoils step by step;
Described discharge port I1.6 also is connected with draining device 2, described draining device 2 drains machine for the scraper plate drag chain type, comprise tail section 2.1 and head section 2.2, the angle δ that drains that tail section 2.1 and head section 2.2 form is 15 °~90 °, be provided with the opening for feed II2.1.1 that is connected with discharge port I1.6 in its tail section 1.1, head section 2.2 is provided with discharge port II2.2.1, drain to be provided with between the methanol solution liquid level position and discharge port II2.2.1 in the machine 2 and drain screen 2.5, draining screen 2.5 belows is provided with and drains liquid liquid collecting bucket 2.6, drain and be provided with the flight chain 2.4 that main drive shaft II2.3 drives in the housing of machine 2, the lower floor of flight chain 2.4 under the drive of main drive shaft II2.3 by tail section 2.1 to 2.2 motions of head section;
The described liquid liquid collecting bucket 2.6 that drains also is provided with and drains liquid recycle pump 2.7, described drain liquid recycle pump 2.7 by pipeline with drain machine 2 in the methanol solution of storage be communicated with, namely drain liquid recycle pump 2.7 and drain connecting tube between the machine 2 and be connected to the methanol solution liquid level and drain in the machine that drains 2 between the screen 2.5;
In the present embodiment, described fluid level control device 1.15 is, the overflow port that arranges in methanol solution hopper 1.14 upper ends is to be provided with the liquid storage height greater than the equal storage bin of overflow port with the tail section 2.1 of the machine that drains in the draining device that discharge port I1.6 is connected and the part of head section.
Use above-mentioned cottonseed to carry oil, process was as follows when the phenol removal device was carried oil and phenol removal to cottonseed, cotton seed embryo piece enters into drag chain 1.3 from opening for feed I and carries, in the cotton seed embryo piece course of conveying, described 6# solvent oil spray header 1.8 cotton seed embryo piece in the drag chain of upper strata sprays the 6# solvent oil, spray 6# solvent oil on the cotton seed embryo piece in upper strata drag chain 1.3 extracts the grease in the cotton seed embryo piece through infiltration, and the 6# miscella that infiltrates is collected via 6# solvent oil liquid collecting bucket 1.4 again and is delivered on the 6# solvent oil spray header 1.8 by the circulation of 6# solvent oil recycle pump; The cotton seed embryo piece of carrying behind the oil delivers in lower floor's drag chain 1.3 through drag chain 1.3, because lower floor's drag chain 1.3 is located in the methanol solution hopper 1.14 fully, cotton seed embryo piece in lower floor's drag chain extracts gossypol through the immersion of methanol solution, in immersion process, by methanol solution spray header 1.10 and recoil tube 1.11 respectively circulating of methanol solution and stirring of cotton seed embryo piece, improved the convection current of cotton seed embryo piece and methanol solution, so that the free gossypol in the cotton seed embryo piece is extracted thoroughly; Further carry and enter to drain by discharge port I1.6 the opening for feed II2.1.1 of machine 2 by drag chain 1.3 at methanol solution hopper 1.14 extraction gossypols, cotton seed embryo piece after the conveying of the link plate chain 2.4 in draining machine 2 will be processed drains processing and enters next step treatment process through discharge port II2.2.1 through draining screen 2.5, in draining machine 2, be the methanol solution equal with the methanol solution liquid level in the methanol solution liquid collecting bucket 1.5 with methanol solution hopper 1.14 in the tail section 2.1, can be to the further phenol removal of cotton seed embryo piece, in addition, the liquid liquid collecting bucket 2.6 that drains that drains that screen 2.5 belows arrange is collected and is drained the methanol solution that obtains and pump into and drain screen 2.5 tiltedly in the machine that drains 2 of below by draining liquid recycle pump 2.7, realization drains the circulation of liquid in draining machine 2, strengthen the convection current of cotton seed embryo piece and methanol solution in draining machine 2, further improved the effect of extracting of methyl alcohol to free gossypol.
Also should illustrate, above-mentioned cottonseed is carried oil, only the main improvement part of the present invention is explained among dephenolization treating method and the device embodiment, cottonseed in reality is carried oil, also have the further processing to the 6# miscella to comprise that evaporation obtains the operation of crude oil in the phenol removal operation, operation to the further rectification process of methanol mixed solution, to treatment process such as the further oven dry of cotton seed embryo piece, corresponding with treatment process, cottonseed of the present invention is carried oil, also be provided with mutually reply in the phenol removal device and process the discharge port etc. of further processing treatment, these follow-up treatment processs are prior art, thereby at this this part prior art content are given unnecessary details no longer in detail.
In the above-described embodiments, preferred forms of the present invention is described, obviously, under inventive concept of the present invention, still can make a lot of variations, as the concentration of employed methanol solution can 85%~95% between, the described angle δ that drains can be at 15 °~90 ° for another example, described recoil tube 1.11 also can be according to connecting with the structure as shown in accompanying drawing is connected such as accompanying drawing 3 for another example, all can by door is installed, in use can close to realize that to section of tubing the cotton seed embryo piece bits that will fall into the methanol solution liquid collecting bucket are driven into lower floor's drag chain again as required on described recoil tube 1.11 and other connecting tubes in the specific implementation in addition; The flow that methanol solution flowed out when the fluid level control device 1.15 of mentioning in the present invention also can be according to the speed of dephenolize and discharging carries out fluid infusion to the methanol solution in the methanol solution hopper 1.14, utilizes the control of flow so that the liquid level of the methanol solution in the methanol solution hopper 1.14 remains on a fixing liquid level; The draining device of mentioning in the above-described embodiments also can adopt other dewatering device such as whizzer etc. to substitute; The 6# solvent oil cotton seed embryo piece of mentioning among the present invention is carried oily extraction agent, and methanol solution is cotton seed embryo piece dephenolize extraction agent, under thinking of the present invention, adopt other carry oily extraction agent and dephenolize extraction agent should be of the present invention be equal to alternative.At this, should illustrate that any change of making all will fall within the scope of protection of the present invention under inventive concept of the present invention.