CN102848670B - Weather-resistant decoration material and manufacturing method thereof - Google Patents

Weather-resistant decoration material and manufacturing method thereof Download PDF

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Publication number
CN102848670B
CN102848670B CN201210280363.6A CN201210280363A CN102848670B CN 102848670 B CN102848670 B CN 102848670B CN 201210280363 A CN201210280363 A CN 201210280363A CN 102848670 B CN102848670 B CN 102848670B
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Prior art keywords
film sheet
pvc
weather
weight portions
parts
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CN102848670A (en
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吴启超
丰俊湘
宋岱瀛
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ANHUI TIAN'AN NEW MATERIALS CO., LTD.
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GUANGDONG TIANAN NEW MATERIAL CO Ltd
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Abstract

Provided are a weather-resistant decoration material and a manufacturing method thereof. The weather-resistant decoration material is characterized by being formed by compositing a polymethyl methacrylate (PMMA) diaphragm and a poly vinyl chloride (PVC) diaphragm, wherein the PVC diaphragm comprises, by weight, 100 parts of PVC, 1-3 parts of stabilizing agents, 1-156 parts of AS, 0.1-4 parts of acrylic ester, 0.1-2.5 parts of internal lubricant, 0.05-1 part of external lubricant, 0.05-2 parts of antioxidant 1010, 0.1-2 parts of antioxidant 168 and 0.1-2 parts of 2-(2'-hydroxyl-5'-methyl phenyl) benzotriazole. Compared with the prior art, the weather-resistant decoration material has the advantages of being capable of effectively avoiding degradation of polyvinyl chloride and effectively avoiding discoloration in the using process.

Description

Weather-resistant decoration material and manufacture method thereof
Technical field
The present invention relates to a kind of plastics and manufacture method thereof.
Background technology
The nineties in last century China particularly northern area once used some PVC profile to do door and window on a large scale, but due to the weatherability problem of unresolved key, add that the formula that each producer uses is lack of standardization, turning yellow, becoming the typical aging phenomenon such as ash, weathering appears in door and window to cause the people to find after being used for a while, very large to this suggestion, have impact on promoting the use of of PVC door and window.And see the countries such as American-European conversely; due to the relatively morning of carrying out the research of weatherability this respect; development is ahead of us greatly; the door and window of the outdoor use of the many countries of present America and Europe is also mostly the material using PVC, namely elegant in appearance, maintenance easy to clean again; its a large amount of uses; effectively can reduce the felling of trees, protect the earth that we depend on for existence, really accomplish low-carbon (LC) and low emission.The weather-proof product of low side domestic is now after xenon lamp irradiates 200 hours, the color aberration Δ E of sample just <5, this is well below the standard of foreign country: after xenon lamp irradiates 4000 hours, the color aberration Δ E<5 of sample, this is that I takes charge of the requirement of developing this product.
Therefore, carry out the research to PVC material weatherability, not only can expand the range of application of PVC plastic, the good life of the people can also be beautified, the main trend of world's energy-saving and emission-reduction can be complied with again.
Igelite is divided into PVC-U and flexible PVC two kinds, and PVC-U has good tension, bending resistance, resistance to compression and impact resistance, can be used as structural material separately.The flexibility of flexible PVC, elongation at break, cold resistance can increase, but fragility, hardness, hot strength can reduce.Therefore its soft durometer is suitably regulated can to change toughness and the rigidity of polyvinyl chloride, to reach our demand.Polyvinyl chloride also has good electrical insulation properties, can make low frequency insulating materials, and its chemical stability might as well.But because the heat endurance of polyvinyl chloride is poor, long-time heating can cause degraded, and release HCL gas, make polyvinyl chloride variable color, so its range of application is narrower, serviceability temperature is generally between-15 ~ 55 degree.Polrvinyl chloride product in normal use, is also easily subject to the impact of natural conditions at occurring in nature, degradation reaction occurs, and makes products appearance variation, degradation, has a strong impact on the normal use of goods.Therefore, the weather resistance of polrvinyl chloride product be improved, in theory, stop the degraded of polyvinyl chloride exactly.
Raw material, composition and engineering are the main factors affecting PVC decorative material weatherability difference, are also deciding factors.PVC product in use, owing to being subject to other material comprehensive functions in occurring in nature light, heat, oxygen, moisture and air, there is signs of degradation, HCl can be released, produce conjugated double bond look group, make PVC material present metachromatism, after our PVC material often seen that Here it is uses certain hour, can turn yellow dimmed reason.
Summary of the invention
Goal of the invention of the present invention is to provide a kind of weather-resistant decoration material that effectively can stop the degraded of polyvinyl chloride, that in use can effectively prevent metachromatism from occurring and manufacture method thereof.
Weather-resistant decoration material of the present invention is achieved in that and is composited by PMMA film sheet and PVC film sheet, and wherein, the composition of PVC film sheet comprises:
PVC, 100 weight portions;
Stabilizing agent, 1-3 weight portions;
AS, 1-156 weight portions;
Acrylate, 0.1-4 weight portions;
In-lubricant, 0.1-2.5 weight portions;
External lubricant, 0.05-1 weight portion;
Antioxidant 1010,0.05-2 weight portions;
Irgasfos 168,0.1-2 weight portions;
2-(2 ˊ-hydroxyl-5 ˊ-aminomethyl phenyl) BTA, 0.1-2 weight portions.
The present invention is achieved in that according to the weather-resistant decoration material manufacture method of above-mentioned prescription and is made up of the production process of PVC film sheet, PMMA film sheet and PVC film sheet recombination process, wherein,
(1) production process of PVC film sheet comprises successively:
Metering, high-speed stirred, preliminary melt prepared by banbury, 1# mill is plasticated, 2# mill refining, filtration, calendering main frame, cooling, rolling,
(2) PMMA film sheet and PVC film sheet recombination process comprise successively:
Preheating, laminating cooling, rolling.
The processing of PVC plastic glue needs to add more material, and often kind of material also has considerable kind for selecting.From the mechanism that plastic light is aging, mainly contain following content:
A, light stabilizer, the present invention adopt ultra-violet absorber and antioxidant composite, according to high polymer light degradation mechanism, light degradation mainly ultraviolet radiation causes strand to ionize, final generation free radical, and then cause series of oxidation degradation process, the present invention is from minimizing ultraviolet radiation and stop oxidation reaction and start with, adopt ultra-violet absorber and antioxidant composite as light stabilizer.Selecting of ultra-violet absorber must consider its absorption spectrum, though the energy of short wave ultraviolet is high, in PVC, conventional absworption peak is positioned at the UV-531 ultra-violet absorber of shorter wavelength, and natural daylight intermediate waves ultraviolet only has a little part, and conventional simulation accelerated test is also adopt the ultraviolet light compared with the 340nm of long wave, experimental results demonstrate, adopt UV-351 ultra-violet absorber poor effect, this should must reselect ultra-violet absorber.The present invention selects UV-P, and it is an effective UV light absorbers, effectively can absorb the ultraviolet light of 290-400 nanometer, prevent ultraviolet light to destroy organic macromolecule, effectively prevent the change of PVC decorative material physical property.Antioxidant we adopt hindered phenol antioxygen and phosphorous acid kind antioxidant, the former effective group is the hydroxyl between the tert-butyl group, Main Function ensures that the product later stage in use stablizes, the useful effect group of the latter is three valent phosphors, it can suppress the xanthochromia in process, both use, and have good synergy.
The use of B, titanium dioxide, the effect of titanium dioxide is two sides, on the one hand, titanium dioxide is good ultra-violet absorber, screener, to fast light good action, on the other hand, owing to inevitably there is crystallographic surface defects in titanium dioxide, to catalytic oxidation be caused, have a negative impact to fast light.The present invention intends adopting rutile type titanium white that is inorganic or organic coating accordingly.
The use of C, anti-impact modifier, unavoidable use anti-impact modifier in hard PVC, but the anti-impact modifier of routine often adopts the composition containing rubber phase, the appearance of double bond is always had in strand, double bond causes light resistance to become bad, adopts not double bond containing anti-impact modifier to address this problem.
(2) the weatherability plane materiel of PVC surface is fitted in
Select that hardness is higher, the good PMMA fabric of weatherability, be fitted in the weather resistance that PVC surface contributes to improving PVC.The light fastness of PMMA itself is very outstanding.
The present invention compared with the prior art, PVC film sheet composition is adjusted owing to have employed the multiple merga pass of PMMA film sheet and PVC film sheet, promote the performance of PVC film sheet, therefore, there is advantage that effectively can stop the degraded of polyvinyl chloride, that in use can effectively prevent metachromatism from occurring.
Detailed description of the invention:
Now the present invention is described in further detail in conjunction with the embodiments:
Weather-resistant decoration material of the present invention is achieved in that and is composited by PMMA film sheet and PVC film sheet, and wherein, the composition of PVC film sheet comprises:
PVC,
Stabilizing agent,
AS,
Acrylate,
In-lubricant,
External lubricant,
Antioxidant 1010,
Irgasfos 168,
2-(2 ˊ-hydroxyl-5 ˊ-aminomethyl phenyl) BTA,
The composition of PVC film sheet is as shown in the table (unit is weight portion):
Embodiment 1 Embodiment 2 Embodiment 3
PVC 100 100 100
Stabilizing agent 1 3 2
AS 1 6 15
Acrylate 0.1 1.2 4
In-lubricant 0.1 0.8 2.5
External lubricant 0.05 0.3 1.0
Antioxidant 1010 0.05 1 2
Irgasfos 168 0 0.3 0.6
Ultra-violet absorber 0.1 0.8 2
Pigment In right amount In right amount In right amount
The present invention is achieved in that according to the weather-resistant decoration material manufacture method of above-mentioned prescription and is made up of the production process of PVC film sheet, PMMA film sheet and PVC film sheet recombination process, wherein,
(1) production process of PVC film sheet comprises successively:
Metering, high-speed stirred, preliminary melt prepared by banbury, 1# mill is plasticated, 2# mill refining, filtration, calendering main frame, cooling, rolling,
(2) PMMA film sheet and PVC film sheet recombination process comprise successively:
Preheating, laminating cooling, rolling.

Claims (1)

1. weather-resistant decoration material, it is characterized in that being composited by PMMA film sheet and PVC film sheet, wherein, the composition of PVC film sheet comprises:
PVC, 100 weight portions;
Stabilizing agent, 1-3 weight portions;
AS, 1-15 weight portions;
Acrylate, 0.1-4 weight portions;
In-lubricant, 0.1-2.5 weight portions;
External lubricant, 0.05-1 weight portion;
Antioxidant 1010,0.05-2 weight portions;
Irgasfos 168,0.1-0.6 weight portion;
2-(2 ˊ-hydroxyl-5 ˊ-aminomethyl phenyl) BTA, 0.1-2 weight portions.
2. the manufacture method of weather-resistant decoration material according to claim 1, is characterized in that being made up of the production process of PVC film sheet, PMMA film sheet and PVC film sheet recombination process, wherein,
(1) production process of PVC film sheet comprises successively:
Metering, high-speed stirred, preliminary melt prepared by banbury, 1# mill is plasticated, 2# mill refining, filtration, calendering main frame, cooling, rolling,
(2) PMMA film sheet and PVC film sheet recombination process comprise successively:
Preheating, laminating cooling, rolling.
CN201210280363.6A 2012-08-08 2012-08-08 Weather-resistant decoration material and manufacturing method thereof Active CN102848670B (en)

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Application Number Priority Date Filing Date Title
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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105086311A (en) * 2015-08-26 2015-11-25 安徽北马科技有限公司 Antioxidant modifier for PVC (polyvinyl chloride)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3804705A (en) * 1970-12-29 1974-04-16 Sumitomo Chemical Co Multi-layer product having a protective layer containing a blend of polymers
DE3323974A1 (en) * 1982-07-06 1984-01-12 Basf Ag, 6700 Ludwigshafen Composite material
CN1660932A (en) * 2005-01-13 2005-08-31 佛山市天安塑料有限公司 Method for fabricating hard products of PVC not containing any plasticizer
CN101341205A (en) * 2005-12-23 2009-01-07 赢创罗姆有限责任公司 PMMA film featuring particularly great weather resistance and great uv protection

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57158215A (en) * 1981-03-25 1982-09-30 Kanegafuchi Chem Ind Co Ltd Polyvinyl chloride resin composition

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3804705A (en) * 1970-12-29 1974-04-16 Sumitomo Chemical Co Multi-layer product having a protective layer containing a blend of polymers
DE3323974A1 (en) * 1982-07-06 1984-01-12 Basf Ag, 6700 Ludwigshafen Composite material
CN1660932A (en) * 2005-01-13 2005-08-31 佛山市天安塑料有限公司 Method for fabricating hard products of PVC not containing any plasticizer
CN101341205A (en) * 2005-12-23 2009-01-07 赢创罗姆有限责任公司 PMMA film featuring particularly great weather resistance and great uv protection

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Address after: 528200 Guangdong Province, Foshan city Chancheng District Nanzhuang Jili Industrial Park Xinyuan Road No. 30

Applicant after: Guangdong Tianan New Material Co., Ltd.

Address before: 528000 Xinyuan Road, Jili Industrial Park, Nanzhuang Town, Chancheng District, Guangdong, Foshan

Applicant before: Foshan Tianan Plastic Co., Ltd.

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Free format text: CORRECT: APPLICANT; FROM: TIANAN PLASTIC CO., LTD., FOSHAN CITY TO: GUANGDONG TIAN'AN NEW MATERIAL CO., LTD.

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Effective date of registration: 20161202

Address after: 239500 Anhui City, Chuzhou Province, Tan Tan, modern industrial park, No. ten, Guanghui Avenue, No. 20, Quanjiao

Patentee after: ANHUI TIAN'AN NEW MATERIALS CO., LTD.

Address before: 528200 Guangdong Province, Foshan city Chancheng District Nanzhuang Jili Industrial Park Xinyuan Road No. 30

Patentee before: Guangdong Tianan New Material Co., Ltd.