CN102848570A - Sheet processing apparatus - Google Patents
Sheet processing apparatus Download PDFInfo
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- CN102848570A CN102848570A CN2012103302574A CN201210330257A CN102848570A CN 102848570 A CN102848570 A CN 102848570A CN 2012103302574 A CN2012103302574 A CN 2012103302574A CN 201210330257 A CN201210330257 A CN 201210330257A CN 102848570 A CN102848570 A CN 102848570A
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- roller
- pressure roller
- sheet material
- press mechanism
- roll
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Abstract
The present invention relates to a sheet processing apparatus, which comprises a rolling unit, wherein the rolling unit comprising a first rolling mechanism and a second rolling mechanism, the first rolling mechanism and the second rolling mechanism are arranged at intervals, and comprise press rollers and molding press rollers, the molding press roller of the first rolling mechanism is positioned above the press roller of the first rolling mechanism, the molding press roller of the first rolling mechanism and the press roller of the first rolling mechanism are arranged at intervals, the molding press roller of the second rolling mechanism is positioned below the press roller of the second rolling mechanism, the molding press roller of the second rolling mechanism and the press roller of the second rolling mechanism are arranged at intervals, and circumference edges of the molding press rollers of the first rolling mechanism and the second rolling mechanism present a stepped shape along the axial direction. With the technical scheme of the present invention, the edge or the end portion of the sheet can be processed and trimmed to obtain the expected sheet with the stepped end portion so as to prepare seamless welding hoses having good mechanical property and good appearance.
Description
Technical field
The present invention relates to cut field of mechanical technique, be specifically related to a kind of sheet material process equipment that is applicable to the seamless welding flexible pipe.
Background technology
At present, the application of packaging hose on market such as the daily use chemicals that the employing sheet material is made, food, medicine increase gradually, because flexible pipe is welded after the sheet material cutting again, and welding is adopted when overlapping welding manner, there is significantly weldering trace in flexible pipe in the commissure, hose surface is also uneven, affects aesthetic property.
For realizing the seamless welding of sheet material, thereby make hose surface that method thus is made without obvious weldering trace, guarantee again mechanicalness and the aesthetic property that it is good simultaneously, before welding, need repair processing to sheet material in advance, therefore, need a kind of process equipment that is applicable to the seamless welding flexible pipe of exploitation.
Summary of the invention
Technical problem to be solved by this invention is, a kind of sheet material process equipment that is applicable to the seamless welding flexible pipe is provided.
The present invention is achieved in that provides a kind of sheet material process equipment, comprises the roll-in unit; Described roll-in unit comprises the first roller press mechanism and the second roller press mechanism that the interval arranges; Described first, second roller press mechanism all comprises pressure roller and forming press-roller; The forming press-roller of described the first roller press mechanism is positioned at the pressure roller top of described the first roller press mechanism, and arranges with described pressure roller interval; The forming press-roller of described second roller press mechanism is positioned at the pressure roller below of described second roller press mechanism, and arranges with the pressure roller interval of described second roller press mechanism; The periphery of the forming press-roller of described first, second roller press mechanism all axially is step-like along it.
Further, the forming press-roller of described first, second roller press mechanism is all cylindrical or truncated cone-shaped.
Further, described first, second roller press mechanism all comprises the first pressure roller shaft and the second pressure roller shaft, and described pressure roller and forming press-roller lay respectively on described first, second pressure roller shaft.
Further, described roll-in unit also comprises stepper motor, major axis, the first Timing Belt wheels and the second Timing Belt wheels; Described major axis is connected with described stepper motor, and described first, second synchronous pulley group is connected with described major axis respectively; Described first, second roller press mechanism all comprises intermeshing first, second pressure roller shaft gear; Described pressure roller, the first pressure roller shaft gear are connected by described the first pressure roller shaft with the Timing Belt wheels, and described forming press-roller is connected by described the second pressure roller shaft with the second pressure roller shaft gear.
Further, described first, second roller press mechanism comprises that all the pressure roller gripper shoe reaches the X-axis adjusting device that is used for regulating the spacing of described first, second roller press mechanism on directions X; Described first, second pressure roller shaft is arranged on the described pressure roller gripper shoe; Described X-axis adjusting device comprises regulating block, shaft stool, screw mandrel and adjusting handle, and described shaft stool is installed on the described regulating block, is provided with screw thread in the described shaft stool; Described screw mandrel is located in the described shaft stool and cooperatively interacts with screw thread in the described shaft stool; One end of described screw mandrel is connected with described adjusting handle, and its other end is connected with another regulating block.
Further, described first, second roller press mechanism all comprises be used to the Y-axis adjusting device of regulating described pressure roller and the forming press-roller spacing on Y-direction; Described Y-axis adjusting device comprises housing, bearing, adjusting slider, micrometer knob and spring; Described adjusting slider is installed in the described housing, and described spring is arranged between the described adjusting slider; Described bearing is installed in the described housing and between described adjusting slider; Described the first pressure roller shaft and the second pressure roller shaft are located in the described bearing; Described micrometer knob is installed on the described housing and with described adjusting slider and contacts.
Further, described roll-in unit also comprises bottom roll and is arranged on the upper cylinder of described bottom roll top; Described first, second roller press mechanism lays respectively at the relative both sides of described upper cylinder, bottom roll.
Further, described roll-in unit also comprises bottom roll adjusting device and upper cylinder adjusting device.
Further, described upper and lower cylinder adjusting device all comprises swivel nut, is located in screw rod in the described swivel nut, is installed in guide plate on the described screw rod, is installed on the described guide plate and the linking arm that is connected with described upper cylinder or bottom roll and be installed in knob on the described screw rod.
Further, described sheet material process equipment also comprises for the heating unit that sheet material is heated and is used for must arriving carrying out cutting process through the sheet material after the described roll-in unit roll-in cutter unit that the end is step-like sheet material.
Compared with prior art, sheet material process equipment in one embodiment of the invention is by arranging forming press-roller and pressure roller, can process finishing to edge or the end of sheet material, the end that can obtain envisioning is step-like sheet material, thereby can make the seamless welding flexible pipe that has good mechanical and aesthetic property concurrently.
Description of drawings
Fig. 1 is the structural representation of sheet material process equipment in one embodiment of the invention.
Fig. 2 is the structural representation of roll-in unit among Fig. 1.
Fig. 3 is the structural representation of the sheet material behind the roll-forming.
Fig. 4 is the cross section structure schematic diagram of sheet material among Fig. 3.
Fig. 5 is the structural representation of the sheet material after processing through sheet material process equipment among Fig. 1.
Fig. 6 is the structural representation of another sheet material after processing through sheet material process equipment among Fig. 1.
The specific embodiment
In order to make technical problem to be solved by this invention, technical scheme and beneficial effect clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, is not intended to limit the present invention.
Figure 1 shows that the structural representation of sheet material process equipment 1 in one embodiment of the invention.As shown in fig. 1, sheet material process equipment 1 can link to each other with sheet material conveyor 2, apparatus for producing tube 3 and pipe installation 4, thereby carries out the continuous processing and manufacturing of flexible pipe.
Sheet material process equipment 1 comprises heating unit 12, roll-in unit 13 and cutter unit 17.Wherein, heating unit 12 can be used for the sheet material 5 of unwinding from sheet material conveyor 2 is heated, so that the resin bed in the sheet material 5 is softening under the effect of heat.In one embodiment, heating unit 12 can be realized by any one mode in high-frequency heating, electrical heating, the ultrasonic wave mode of heating sheet material 5 of unwinding is heated.Roll-in unit 13 is used for carrying out roll-in to heating and softening sheet material 5 occuring.Under the pressure-acting of roll-in unit 13, make sheet material 5 form default intermediate shape.Sheet material 5 after 17 pairs of processes of cutter unit roll-in unit 13 roll-ins carries out cutting process, and the edge or the end that finally obtain envisioning are step-like sheet material (as shown in Figure 5 and Figure 6).
In one embodiment, as shown in Figure 2, roll-in unit 13 comprises the first roller press mechanism and the second roller press mechanism that the interval arranges.First, second roller press mechanism all comprises pressure roller 131 and forming press-roller 132.The forming press-roller 132 of the first roller press mechanism is positioned at pressure roller 131 tops of the first roller press mechanism, and arranges with pressure roller 131 intervals.The forming press-roller 132 of second roller press mechanism is positioned at pressure roller 131 belows of second roller press mechanism, and arranges with pressure roller 131 intervals of second roller press mechanism.The periphery of the forming press-roller 132 of first, second roller press mechanism all axially is step-like along it.
Particularly, roll-in unit 13 gripper shoe 135 that also comprises frame 133, be installed in the base plate 134 on the frame 133 and base plate 134 is connected with frame 133.First, second roller press mechanism all comprises the first pressure roller shaft 136 and the second pressure roller shaft 137, and pressure roller 131 and forming press-roller 132 lay respectively on first, second pressure roller shaft 136,137.
The drive mechanism of roll-in unit 13 is as follows in the present embodiment: roll-in unit 13 also comprises stepper motor 138, major axis 139, the first Timing Belt wheels 140 and the second Timing Belt wheels 141.Stepper motor 138 is installed on the frame 133, and major axis 139 is installed on the base plate 134 by bearing block 130, and is connected with stepper motor 138; First, second Timing Belt wheels 140,141 are connected with major axis 139 respectively; First, second roller press mechanism all comprises intermeshing first, second pressure roller shaft gear 142,143; Pressure roller 131, the first pressure roller shaft gear 142 are connected by the first pressure roller shaft 136 with the Timing Belt wheels, and forming press-roller 132 is connected by the second pressure roller shaft 137 with the second pressure roller shaft gear 143.
When stepper motor 138 started, it can drive major axis 139 rotations; The rotation of major axis 139 passes to respectively the first pressure roller shaft 136 of first, second roller press mechanism by first, second Timing Belt wheels 140,141; The rotation of the first pressure roller shaft 136 is so that the first pressure roller shaft gear 142 rotates in the lump, and the first pressure roller shaft gear 142 further drives the second pressure roller shaft 137 by the second pressure roller shaft gear 143 and rotate, and rotates thereby drive forming press-roller 132.
The roll-in unit also comprises bottom roll 144 and is arranged on the upper cylinder 145 of bottom roll 144 tops.Bottom roll 144 is arranged on base plate 134 tops, and can regulate by being installed in bottom roll adjusting device on the base plate 134 position of bottom roll 144.In one embodiment, the bottom roll adjusting device comprises the swivel nut 146 that is installed in the base plate 134, is located in screw rod 147 in the swivel nut 146, is installed on the screw rod 147 and is positioned at the guide plate 148 of base plate 134 tops, generally perpendicularly is arranged on the base plate 134 and is located in the axis of guide 149 on the guide plate 148, is installed on the guide plate 148 and the linking arm 150 that is connected with bottom roll 144 and be positioned at base plate 134 belows and be installed in knob 151 on the screw rod 147.When needs are adjusted bottom roll 144 with respect to the position of base plate 134, operable knob 151 so that screw rod 147 move along the direction of approximate vertical base plate 134 with respect to swivel nut 146, Driving guide plate 148 moves along the direction of approximate vertical base plate 134 under the guide effect of the axis of guide 149, and then drive bottom rolls 144 by linking arm 150 and move along the direction of approximate vertical base plate 134, thereby regulate bottom roll 144 with respect to the position of base plate 134.
The first roller press mechanism is arranged on the base plate 134 with the second roller press mechanism and lays respectively at the relative both sides of upper cylinder 145, bottom roll 144, in order to the sheet material 5 between upper cylinder 145, the bottom roll 144 is processed.As shown in Figure 2, the first roller press mechanism is positioned at the first side such as the right side of cylinder 145, bottom roll 144, and the second roller press mechanism is positioned at the second side such as the left side of cylinder 145, bottom roll 144.First, second roller press mechanism all comprises for X-axis adjusting device and the pressure roller gripper shoe 159 of regulating the spacing of first, second roller press mechanism on directions X.
The X-axis adjusting device comprises regulating block 160, shaft stool 161, screw mandrel 162 and adjusting handle 163.Regulating block 160 is arranged on the base plate 134, and can along directions X towards or move away from another roller press mechanism, in order to regulating the spacing between the first roller press mechanism and the second roller press mechanism, and then can make the sheet material 5 of forming press-roller 132 processing different in width.Shaft stool 161 is installed on the regulating block 160, is provided with screw thread in it; Screw mandrel 162 is located in the shaft stool 161 and cooperatively interacts with screw thread in the shaft stool 161, and an end of screw mandrel 162 is connected with adjusting handle 163, and the other end is connected with another regulating block 160.When needs are regulated spacing on X-direction of the first roller press mechanism and second roller press mechanism, operation adjusting handle 163 is so that screw mandrel 162 rotations, can make regulating block 160 move along X-direction with respect to base plate 134, thereby can make the first roller press mechanism and second roller press mechanism can process the sheet material 5 of different in width.Pressure roller gripper shoe 159 generally perpendicularly is arranged on the regulating block 160, and can move along X-axis together along with regulating block 160.The first pressure roller shaft 136 and the second pressure roller shaft 137 approximate vertical and compartment of terrain are located in the pressure roller gripper shoe 159.
First, second roller press mechanism in the present embodiment all comprises for regulating the Y-axis adjusting device of pressure roller 131 with the spacing of forming press-roller 132 on Y-direction.
In one implemented, the Y-axis adjusting device comprised housing 164, bearing 165, adjusting slider 166 and micrometer knob 167.Wherein, housing 164 is installed on the pressure roller gripper shoe 159; Adjusting slider 166 is installed in the housing 164, and is provided with spring 168 between the adjusting slider 166; Bearing 165 is installed in the housing 164 and between adjusting slider 166; Micrometer knob 167 is installed on the housing 164 and with adjusting slider 166 and contacts.When needs are regulated between pressure roller 131 and the forming press-roller 132 spacing on Y direction, operation micrometer knob 167, adjusting slider 166 is applied the effect of power or the effect of minimizing power, can regulate the first pressure roller shaft 136 and the spacing of the second pressure roller shaft 137 on Y direction by adjusting slider 166, thereby regulate the spacing on Y direction between pressure roller 131 and the forming press-roller 132, and then the degree of depth that is pressed into through forming press-roller 132 of adjustment sheet 5.
In addition, the concrete structure of forming press-roller 132 affects the port shape after sheet material 5 roll-ins; Among one embodiment, forming press-roller 132 is cylindrical, and its periphery axially is step-like along it, and formed sheet material 5 behind the end according to direction of arrow excision sheet material 5 among Fig. 4, can form structure as shown in Figure 5 as shown in Figure 3 and Figure 4.As shown in Figure 5, the two ends of sheet material 5 are at right angles step-like respectively.In another embodiment, forming press-roller 132 is truncated cone-shaped, and its periphery axially is step-like along it, can make A1 and the B1 inclined-plane of sheet material 5, be that A1 and B1 inclined-plane form (as shown in Figure 6) by forming press-roller 132 roll-ins, and by the cutting knife in the adjustment cutter unit 17 and the contact angle of sheet material 5, soon the contact angle of the cutting knife in the cutter unit 17 and sheet material 5 is adjusted into by perpendicular cuts and cuts sth. askew, can make A2 and the B2 inclined-plane (as shown in Figure 6) of sheet material 5, like this, can make the two ends of sheet material 5 be respectively oblique angle shown in Figure 6 step-like.
Above-mentioned is the concrete structure of sheet material process equipment 1 in one embodiment of the invention, its using method of brief description.
During use, can regulate bottom roll 144 height with respect to base plate 134 on Y direction, i.e. lifting position height by regulating the bottom roll adjusting device; Can regulate the spacing between bottom roll 144 and the upper cylinder 145 and then regulate the degree of tightness that upper cylinder 145 presses down sheet material 5 by regulating upper cylinder adjusting device; Simultaneously, can regulate the first roller press mechanism and the spacing of second roller press mechanism on X-direction by operation adjusting handle 163, and then make the first roller press mechanism and second roller press mechanism can process the sheet material 5 of different in width; And, can regulate the spacing on Y direction between pressure roller 131 and the forming press-roller 132 by operation micrometer knob 167, and then the degree of depth that is pressed into through forming press-roller 132 of adjustment sheet.After finishing above-mentioned adjustment, start stepper motor 138, drive forming press-roller 132 and rotate, can carry out roll operation to sheet material 5.
In sum, sheet material process equipment in one embodiment of the invention is by arranging forming press-roller 132 and pressure roller 131, can process finishing to edge or the end of sheet material 5, the end that can obtain envisioning is step-like sheet material 5, can make the seamless welding flexible pipe that has good mechanical and aesthetic property concurrently.
The above only is preferred embodiment of the present invention, not in order to limiting the present invention, all any modifications of doing within the spirit and principles in the present invention, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. a sheet material process equipment is characterized in that, comprises the roll-in unit; Described roll-in unit comprises the first roller press mechanism and the second roller press mechanism that the interval arranges; Described first, second roller press mechanism all comprises pressure roller and forming press-roller; The forming press-roller of described the first roller press mechanism is positioned at the pressure roller top of described the first roller press mechanism, and arranges with described pressure roller interval; The forming press-roller of described second roller press mechanism is positioned at the pressure roller below of described second roller press mechanism, and arranges with the pressure roller interval of described second roller press mechanism; The periphery of the forming press-roller of described first, second roller press mechanism all axially is step-like along it.
2. sheet material process equipment as claimed in claim 1 is characterized in that, the forming press-roller of described first, second roller press mechanism is all cylindrical or truncated cone-shaped.
3. sheet material process equipment as claimed in claim 1 is characterized in that, described first, second roller press mechanism all comprises the first pressure roller shaft and the second pressure roller shaft, and described pressure roller and forming press-roller lay respectively on described first, second pressure roller shaft.
4. sheet material process equipment as claimed in claim 3 is characterized in that, described roll-in unit also comprises stepper motor, major axis, the first Timing Belt wheels and the second Timing Belt wheels; Described major axis is connected with described stepper motor, and described first, second synchronous pulley group is connected with described major axis respectively; Described first, second roller press mechanism all comprises intermeshing first, second pressure roller shaft gear; Described pressure roller, the first pressure roller shaft gear are connected by described the first pressure roller shaft with the Timing Belt wheels, and described forming press-roller is connected by described the second pressure roller shaft with the second pressure roller shaft gear.
5. sheet material process equipment as claimed in claim 3 is characterized in that, described first, second roller press mechanism all comprises the pressure roller gripper shoe and is used for regulating the X-axis adjusting device of the spacing of described first, second roller press mechanism on directions X; Described first, second pressure roller shaft is arranged on the described pressure roller gripper shoe; Described X-axis adjusting device comprises regulating block, shaft stool, screw mandrel and adjusting handle, and described shaft stool is installed on the described regulating block, is provided with screw thread in the described shaft stool; Described screw mandrel is located in the described shaft stool and cooperatively interacts with screw thread in the described shaft stool; One end of described screw mandrel is connected with described adjusting handle, and its other end is connected with another regulating block.
6. sheet material process equipment as claimed in claim 3 is characterized in that, described first, second roller press mechanism all comprises be used to the Y-axis adjusting device of regulating described pressure roller and the forming press-roller spacing on Y-direction; Described Y-axis adjusting device comprises housing, bearing, adjusting slider, micrometer knob and spring; Described adjusting slider is installed in the described housing, and described spring is arranged between the described adjusting slider; Described bearing is installed in the described housing and between described adjusting slider; Described the first pressure roller shaft and the second pressure roller shaft are located in the described bearing; Described micrometer knob is installed on the described housing and with described adjusting slider and contacts.
7. sheet material process equipment as claimed in claim 1 is characterized in that, described roll-in unit also comprises bottom roll and is arranged on the upper cylinder of described bottom roll top; Described first, second roller press mechanism lays respectively at the relative both sides of described upper cylinder, bottom roll.
8. sheet material process equipment as claimed in claim 7 is characterized in that, described roll-in unit also comprises bottom roll adjusting device and upper cylinder adjusting device.
9. sheet material process equipment as claimed in claim 8, it is characterized in that, described upper and lower cylinder adjusting device all comprises swivel nut, be located in screw rod in the described swivel nut, be installed in guide plate on the described screw rod, be installed on the described guide plate and the linking arm that is connected with described upper cylinder or bottom roll and be installed in knob on the described screw rod.
10. such as any one described sheet material process equipment in the claim 1 to 9, it is characterized in that, described sheet material process equipment also comprises for the heating unit that sheet material is heated and is used for must arriving carrying out cutting process through the sheet material after the described roll-in unit roll-in cutter unit that the end is step-like sheet material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210330257.4A CN102848570B (en) | 2012-09-07 | 2012-09-07 | Sheet processing apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210330257.4A CN102848570B (en) | 2012-09-07 | 2012-09-07 | Sheet processing apparatus |
Publications (2)
| Publication Number | Publication Date |
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| CN102848570A true CN102848570A (en) | 2013-01-02 |
| CN102848570B CN102848570B (en) | 2015-07-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210330257.4A Active CN102848570B (en) | 2012-09-07 | 2012-09-07 | Sheet processing apparatus |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103660249A (en) * | 2013-11-28 | 2014-03-26 | 南宁市日建塑料包装有限责任公司 | Sheet thickness adjusting device of plastic sheet machine |
| TWI551432B (en) * | 2013-03-07 | 2016-10-01 | 巴柏斯特麥克斯合資公司 | Adjustable converting arrangement for a flat substrate, cassette, unit and machine provided therewith |
| CN107081385A (en) * | 2017-05-17 | 2017-08-22 | 金泽红 | A kind of upper plate lower plate holding-on machine |
| CN108340525A (en) * | 2017-01-23 | 2018-07-31 | 上海联净复合材料技术有限公司 | The system of processing and method of modularization foamed board |
| CN111204038A (en) * | 2020-01-09 | 2020-05-29 | 许华清 | Film coating machine for film production and processing |
| CN113070409A (en) * | 2021-04-27 | 2021-07-06 | 宣城市宏峰铝业科技有限公司 | Roll device and method for machining AB-surface profile with adjustable distance |
| CN115138801A (en) * | 2022-06-30 | 2022-10-04 | 瑞安市东弘电器有限公司 | Copper bar extrusion production device and production method thereof |
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| CN113070409A (en) * | 2021-04-27 | 2021-07-06 | 宣城市宏峰铝业科技有限公司 | Roll device and method for machining AB-surface profile with adjustable distance |
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| CN115138801B (en) * | 2022-06-30 | 2024-02-13 | 瑞安市东弘电器有限公司 | Copper bar extrusion production device and production method thereof |
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|---|---|
| CN102848570B (en) | 2015-07-08 |
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Effective date of registration: 20191204 Address after: 518000, No. 1001, Longgang Road (Ping section), Longgang District, Guangdong, Shenzhen, 3A301 Patentee after: Shenzhen Mei Hong Information Technology Co., Ltd. Address before: 518000, No. five South Road, Bantian street, Longgang District, Guangdong, Shenzhen, 49 Patentee before: Shenzhen Beauty Star Co., Ltd. |
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