CN102839799A

CN102839799A - Foam cushioning face brick

Info

Publication number: CN102839799A
Application number: CN2011101768908A
Authority: CN
Inventors: 李承坤
Original assignee: PERSIANPIKE CO Ltd
Current assignee: PERSIANPIKE CO Ltd
Priority date: 2011-06-23
Filing date: 2011-06-23
Publication date: 2012-12-26

Abstract

The invention relates to a foam cushioning face brick. According to the face brick, a buffer panel which is bright and deep in emboss and excellent in buffering property and durability is formed; according to the panel, a foamed resin layer is formed on the surface of a base material layer, a foam printing layer is arranged on the surface of the foamed resin layer; and embosses are machined on the surface of the foamed resin layer and are fused, so that a surface layer is formed on the surface of the foam printing layer.

Description

Foam buffering face brick

Technical field

The present invention relates to foam buffering face brick, particularly relate to foam buffering face brick with the foaming layer that is formed with impression (emboss) jog on the surface.

Background technology

Be technique known as panel or face brick the building inside/outside decorative material, that have good buffering (cushion) property and thermal insulation in the past; And the sort buffer face brick is made up of substrate layer, the foamed resin layer that is arranged on said substrate layer top, the grain pattern printed layers that is printed on said foamed resin laminar surface, the sealer that is arranged on said apperance printed layers surface, and implements machinery (mechanical) embossment on the surface of said sealer and process and given concavo-convex.

This foam buffering face brick or panel; Owing between substrate layer and sealer, be formed with the foamed resin layer; Therefore, add man-hour implementing mechanical embossment, the inner air leak of foamed resin layer can occur and the phenomenon broken in a plurality of positions of part surface topping.Particularly, when thickening the thickness of foaming layer in order to improve insulating properties or deepening the degree of depth of impression, also be easy to generate fracture phenomena.

In view of this; Can not prevent to break though sealer is not set, if sealer is not set, then the apperance printed layers comes off because of the friction that user's hand or object etc. cause; Influence aesthetic appearance, also exist because the problem that its resiliency of friction or insulating properties descend.

Summary of the invention

The objective of the invention is to, a kind of foam buffering face brick is provided, it has distinctness and darker impression jog, has good resiliency and durability.

The present invention provides a kind of foam buffering face brick; Have substrate layer and the foamed resin layer that is arranged at said substrate layer surface; Its characteristics are; Mechanical impression processing is implemented on surface to the foam printed layers on the surface that is arranged at said foamed resin layer, the surface of molten foam printed layers, thus form surface course on the surface of said foam printed layers.

Foam of the present invention buffering face brick has distinctness and darker impression jog, therefore, highlights in appearance that it is attractive in appearance, and resiliency and durability are good.

And, because the present invention forms trickle jog on the surface of surface course, therefore have distinctive gentle sense (thalposis) and fiber texture.

Description of drawings

Fig. 1 is the simple sectional drawing of first embodiment of the invention;

Fig. 2 is the simple sectional drawing of second embodiment of the invention;

Fig. 3 is the plan view of the formation pattern of sealer among the present invention;

Fig. 4 is the decomposing schematic representation of second embodiment of the invention;

Fig. 5 is the sectional drawing of Fig. 4.

Description of reference numerals

1: the buffering face brick;

2: substrate layer;

21: the first substrate layers;

22: the second substrate layers;

3: the foamed resin layer;

5: the foam printed layers;

6: surface course;

7: jog;

8: sealer;

The 50:OPP film;

90: the grain pattern printed layers;

The 100:PE film.

The specific embodiment

Fig. 1 to 3 is used to explain the structure of first embodiment of the invention and the sketch map of effect.

In Fig. 1,1 expression foam buffering face brick, said foam buffering face brick be have substrate layer 2, be arranged on said substrate layer 2 surfaces foamed resin layer 3, be arranged on the laminated body of the foam printed layers 5 on said foamed resin layer 3 surface.

Be formed with surface course 6 on the surface of said foam printed layers 5, be formed with impression jog 7 on the surface of the foam printed layers 5 that comprises said surface course 6.

The bottom of said substrate layer 2 is formed with adhesive layer 4, and it will cushion face brick 1 and be pasted on wall, ceiling or the bathroom floor and use.Said adhesive layer 4 preferably can be pasted or applied.

And, can use synthetic resin board, spin cloth or nonwoven raw material as said substrate layer, in the time of will cushioning face brick 1 and be layered on floor etc. with non-bonding method, can improve adherence.

And, though said substrate layer can be set to individual layer, preferably be set to multilayer.

For example, substrate layer 2 has first substrate layer 21 and second substrate layer 22, between said first substrate layer 21 and second substrate layer 22, forms adhered layer 23.

As said first substrate layer 21, be fit to use heat stability and mechanical stability superior and have flexible cloth, nonwoven or a synthetic resin board of spinning.

And, second substrate layer, the 22 preferred thermal shrinkage plates that use.Thermal shrinkage plate is the plate that the blowing temperature because of foamed resin layer 3 and foam printed layers 5 shrinks, and preferred use can be because of the nonwoven of the temperature thermal contraction of foaming layer, spin cloth or synthetic resin board.

And said adhered layer 23 is bonding adhesive of joint, integrated first substrate layer 21 and second substrate layer 22.

And said foamed resin layer 3 is to form through the hard resin that foaming contains blowing agent, uses resins such as Corvic (PVC) or polyamide resin lipid as said synthetic resin, can use carbon dioxide foaming agent etc. as blowing agent.

Particularly, the expansion ratio of foamed resin layer 3 is not specific, just is enough to possess resiliency about 2 times to 10 times but have, and the thickness of foamed resin layer 3 is good about 1.0mm～6.0mm, and it helps the formation of impression jog 7.

Said foam printed layers forms through the foaming layer that foaming is printed with required pattern.This foam printed layers 5 directly is laminated in the surface of foamed resin layer.

Particularly, because foam printed layers 5 is used printable foam ink, and painted in the whole thickness direction of printed layers, therefore, even produce the appearance that friction does not damage buffering face brick 1 yet on the surface of foam printed layers 5.Said foam ink comprises colorant and blowing agents such as pigment, uses solid, shaped or suspension Corvic, can use carbon dioxide foaming agent as the blowing agent of foam printed layers 5.

And the expansion ratio of foam printed layers 5 is good with 1.2 times～3.0 times, and its thickness is that 0.3mm～1.5mm is just enough.

Said surface course 6 is when the Surface Machining of foam printed layers 5 machinery impression, forms in the melt surface thermoplastic resin after-hardening of foam printed layers 5, and the function that rubs is avoided on the surface that this surface course 6 plays protection foam printed layers 5.And the surface of surface course 6 has distinctive gentle sense owing to the micro concavo-convex of foam printed layers 5 has micro concavo-convex during contact.The thickness of said surface course 6 is preferably with 10 μ m～50 μ m.

And; As shown in Figure 2; During the processing equipment impression;, particularly form as oblique line shape, quadrangle, rhombus or the round-shaped numerous hole 81 of Fig. 3 (a), 3 (b), 3 (c), 3 (d) at the surperficial ceramic of said foam printed layers 5 sealer 8 with known printing process, make the part exposure of foam printed layers 5 as the non-foam resin bed.Thereby make the surface of said sealer 8 protection foam printed layers 5, prevent breaking of foam printed layers 5, the hole 81 through sealer 8 makes it have the decorative value of the outward appearance that more highlights the buffering face brick.

Fig. 3 and Fig. 4 are the sketch map of second embodiment of the invention; Its structure is different with first embodiment that forms surface course 6 on foam printed layers 5 surfaces; Be to be single shaft or twin shaft with polypropylene (PP:Polyprophylene); Printed layers 5 is extended and the film made as unglazed OPP film 50 time,, paste PE film 100 at the another side of the OPP film 50 that is printed with said grain pattern in the another side printing grain pattern printed layers 90 of said OPP film 50; After pasting foamed resin layer 3 on the said PE film 100, form impression jog 7 on the surface of OPP film 50.Under said situation, give grain pattern or color can for grain pattern printed layers 90 like the tree line, floating impression jog 7 can protruding seal such as the shape of decorative pattern.

As stated, in order to protect printed layers, even the present invention does not form surface course 6 and sealer 8, also the another side at the OPP film prints grain pattern printed layers 90 and then can protect grain pattern, therefore, has reduced the manufacturing cost of buffering face brick among the present invention.

Claims

1. a foam cushions face brick; Have substrate layer (2) and the foamed resin layer (3) that is arranged at said substrate layer (2) surface; It is characterized in that; Mechanical impression processing is implemented on surface to the foam printed layers (5) on the surface that is arranged at said foamed resin layer (3), the surface of molten foam printed layers (5), thus form surface course (6) on the surface of said foam printed layers (5).

2. foam buffering face brick according to claim 1 is characterized in that, is processed to form the impression jog (7) that the degree of depth is 0.3mm～1.5mm through mechanical impression.

3. foam buffering face brick according to claim 1 is characterized in that, forms the sealer (8) that has hole (81) on the surface of foam printed layers 5.

4. foam buffering face brick according to claim 1; It is characterized in that; Go up stickup unglazed OPP film (50) at the PE film (100) that is pasted on foamed resin layer (3) surface; And after the another side printing grain pattern printed layers (90) of said OPP film (50), form impression jog (7) on the surface of said OPP film (50).