CN102839589B - Directional vibration road roller - Google Patents

Directional vibration road roller Download PDF

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Publication number
CN102839589B
CN102839589B CN201210334768.3A CN201210334768A CN102839589B CN 102839589 B CN102839589 B CN 102839589B CN 201210334768 A CN201210334768 A CN 201210334768A CN 102839589 B CN102839589 B CN 102839589B
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vibration
oil cylinder
oil
fairlead
hydraulic
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CN102839589A (en
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王全章
许春香
马恒章
季春雨
郭飞鹏
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Abstract

The invention discloses a directional vibration road roller which comprises a press roll and a hydraulic vibrator connected with the press roll, wherein the hydraulic vibrator consists of a vibration oil cylinder, an oil cylinder reversing control device and a hydraulic station; the hydraulic station is connected with the oil cylinder reversing control device; the oil cylinder reversing control device is connected with the vibration oil cylinder to control reversing; and a piston rod of the vibration oil cylinder is connected with the press roll and matched with a guide sleeve. Compared with the prior art, the directional vibration road roller is compact in structure, small in size, low in cost, high in available power and suitable for compacting various pavements; vibration force is relatively concentrated to generate vertical force; the vibration frequency is continuous and adjustable; and the higher frequency can be realized.

Description

Directional vibration road roller
Technical field
The invention belongs to road construction work field of mechanical technique, be specifically related to a kind of hydraulic vibration press-roller device of directed road roller.
Background technology
The road roller of road construction work machinery is mainly the deadweight that utilizes road roller, by pressure roller, by pavement compaction, improves service life of road surface.Worldwide road roller has experienced first generation road roller-light roller road roller, second generation road roller-compound road roller (light roller and the combination of glue roller), the third generation and has pressed this three phases of road-mechanical oscillation road roller.Compound road roller has overcome the shortcoming that smooth roll road roller road pavement salient point can not compacting around, thereby increased the compaction rate on whole road surface, vibratory roller is to utilize impact force acting, thereby greatly improved the normal pressure of pressure roller road pavement, made the compaction rate on road surface obtain further raising.Yet vibratory roller is the circular motion by eccentric month block teeth produces vibration force, and its power all produces power to sextuple space, but only downward power just can be done useful work, thereby this mode of vibration available power is low, and vibration frequency is also low.The vibration frequency of vibratory roller is the important parameter that material granule motion state is pressed in impact, under certain condition, change vibration frequency, pressed the degree of compaction of material to change thereupon, under high vibration frequency effect, pressed the acceleration of motion of material granule to increase, interior frictional resistance sharply declines, intergranular mutual filling effect is strengthened, and consolidation effect is good.The vibration frequency of existing vibratory roller is in 20-100Hz left and right, and vibration frequency is difficult to significantly improve.As straight line, move back and forth at a high speed and realize road roller pressure roller vibration prior art and also do not have, but straight line moves back and forth at a high speed the problem lubricated and sealing that exists.If in the larger situation of linear velocity, its seal form is clearance seal, the large lubricating fluid leakage problem that exists in clearance seal gap, gap is little, and lubricant effect is bad, easily produces metal semi-dry friction or dry friction, calorific value is large, easily expands stuck, and lubricated middle solid particle enters also easily stuck.The pressure roller weight of road roller is heavier, and deflection easily appears in the fairlead of existing reciprocating rod member, makes during rod member can not determine, to cause driving the easy flexural deformation of rod member of pressure roller, cannot normally work.
Summary of the invention
The above-mentioned defect existing for solving prior art, the object of the present invention is to provide a kind of compact conformation, and volume is little, cost is low, vibration force is relatively concentrated on and exerted oneself, and vibration frequency is continuously adjustable and can reach upper frequency, the directional vibration road roller that available power is high.
For achieving the above object, the technical solution used in the present invention: this directional vibration road roller, there is pressure roller and the hydraulic vibration device being connected with pressure roller, it is characterized in that: described hydraulic vibration device forms by vibrating oil cylinder, oil cylinder control device for reversing and Hydraulic Station, Hydraulic Station is connected with oil cylinder control device for reversing, and oil cylinder control device for reversing is connected and controls commutation with vibration oil cylinder; The moving oily output of described Hydraulic Station consists of hydraulic oil container, oil filter, pump motor group, one way valve, manual two position three-way valve and adjustable throttling successively, and each parts connect by oil pipe, and described one way valve outlet is provided with pilot operated compound relief valve; Described oil cylinder control device for reversing is zero lap two-position four-way valve, and the valve body two ends of described zero lap two-position four-way valve are provided with feedback oil groove, in feedback oil groove, is provided with rapid reversal valve core; The in-oil cylinder piston of described vibration two ends are provided with supercharging boss, and cylinder block is provided with the supercharging groove adapting with supercharging boss, and supercharging groove is connected with described feedback oil groove by oil pipe; The piston rod of described vibration oil cylinder connects pressure roller, and the piston rod of vibration oil cylinder is combined with fairlead.
The internal circular surfaces of described fairlead is provided with a plurality of cannelures, and the cross section of described cannelure is triangular in shape.
Described fairlead is provided with oil input channel and the oil road that can lead to fairlead fitting face.
Described oil input channel is positioned at the centre position of fairlead, and described oil road is positioned at the both sides of fairlead.
Described vibration oil cylinder and pressure roller are that vertical direction is arranged.
Described pressure roller and vibration oil cylinder are located on support, and described support is connected in road roller frame by hydraulic cylinder.
Adopt the beneficial effect of technique scheme: the hydraulic vibration press-roller device of this directional vibration road roller consists of with the hydraulic vibration device being connected with pressure roller pressure roller, hydraulic vibration device forms by vibrating oil cylinder, oil cylinder control device for reversing and Hydraulic Station, oil cylinder control device for reversing is controlled vibration oil cylinder and is realized straight reciprocating motion, in concrete installation, vibrating oil cylinder is vertical layout, therefore its band dynamic pressure roller is realized up-down vibration compacting.By regulating adjustable throttling, the large I of this hydraulic vibration device hydraulic fluid flow rate changes thereupon, thereby changes the commutating frequency of vibration oil cylinder, and realizing pressure roller vibration frequency can be adjustable continuously between 1-300Hz, and jolt ramming efficiency is high.Piston rod at vibration oil cylinder is combined with fairlead, and fairlead has played the effect of guide-localization to the larger piston rod of load.On the internal circular surfaces of fairlead, be provided with a plurality of cross sections cannelure triangular in shape, can store oil in cannelure, in reciprocating motion, store oil meeting produces irregular flowing, and plays sealing function, has also ensured lubricated between fairlead and piston rod simultaneously.While entering granule foreign in gap, triangular groove can be stored impurity, prevent because of the obstruction of granule foreign stuck.Store oil in triangular groove can be played the effect of static pressure in fixed, has ensured that piston rod works reliably under the operating mode of high frequency heavy load.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, specific embodiments of the invention are described in further detail.
Fig. 1 is principle schematic of the present invention.
Fig. 2 is the structural representation of fairlead.
The specific embodiment
Directional vibration road roller as shown in Figure 1, has pressure roller 15 and the hydraulic vibration device being connected with pressure roller.Described hydraulic vibration device forms by vibrating oil cylinder 17, oil cylinder control device for reversing 8 and Hydraulic Station 7, Hydraulic Station 7 is connected with oil cylinder control device for reversing 8, oil cylinder control device for reversing 8 is connected and controls commutation with vibration oil cylinder 17, the moving oily output of described Hydraulic Station consists of hydraulic oil container 1, oil filter, pump motor group 2, one way valve 3, manual two position three-way valve 5 and adjustable throttling 6 successively, each parts connect by oil pipe, and described one way valve 3 outlets are provided with pilot operated compound relief valve 4; Described oil cylinder control device for reversing is zero lap two-position four-way valve, and the valve body two ends of described zero lap two-position four-way valve are provided with feedback oil groove, in feedback oil groove, is provided with rapid reversal valve core 9,10; The in-oil cylinder piston of described vibration two ends are provided with supercharging boss, cylinder block is provided with the supercharging groove 12,13 adapting with supercharging boss, supercharging groove 12,13 is connected with described feedback oil groove by oil pipe 11,18 respectively, the piston rod 16 of vibration oil cylinder 17 connects pressure roller 15, described vibration oil cylinder and pressure roller are that vertical direction is arranged, the piston rod 16 of vibration oil cylinder is combined with fairlead 14.
As shown in Figure 2, the internal circular surfaces of described fairlead 14 is provided with a plurality of cannelures 19, and the cross section of described cannelure is triangular in shape.On described fairlead, be provided with oil input channel 21 and the oil road 20,22 that can lead to fairlead fitting face, described oil input channel 21 is positioned at the centre position of fairlead, and described oil road 20,22 is positioned at the both sides of fairlead.Lubrication oil flows and forms sealing between fairlead 14 and the gap of piston rod 16, and effect in having heat conduction and determining, and adapts to the reciprocating guiding of high speed.Described pressure roller and vibration oil cylinder are located on support, and described support is connected in road roller frame by hydraulic cylinder, and in vibration, integral body can move down, and adapts to the compacting operation of differing heights.
Be noted that, the above embodiment is to the explanation of technical solution of the present invention and unrestricted, other modification that is equal to replacement or makes according to prior art of affiliated technical field those of ordinary skill, as long as do not exceed thinking and the scope of technical solution of the present invention, within all should being included in interest field of the presently claimed invention.

Claims (6)

1. a directional vibration road roller, there is pressure roller and the hydraulic vibration device being connected with pressure roller, it is characterized in that: described hydraulic vibration device forms by vibrating oil cylinder, oil cylinder control device for reversing and Hydraulic Station, Hydraulic Station is connected with oil cylinder control device for reversing, and oil cylinder control device for reversing is connected and controls commutation with vibration oil cylinder; The moving oily output of described Hydraulic Station consists of hydraulic oil container, oil filter, pump motor group, one way valve, manual two position three-way valve and adjustable throttling successively, and each parts connect by oil pipe, and described one way valve outlet is provided with pilot operated compound relief valve; Described oil cylinder control device for reversing is zero lap two-position four-way valve, and the valve body two ends of described zero lap two-position four-way valve are provided with feedback oil groove, in feedback oil groove, is provided with rapid reversal valve core; The in-oil cylinder piston of described vibration two ends are provided with supercharging boss, and cylinder block is provided with the supercharging groove adapting with supercharging boss, and supercharging groove is connected with described feedback oil groove by oil pipe; The piston rod of described vibration oil cylinder connects pressure roller, and the piston rod of vibration oil cylinder is combined with fairlead.
2. directional vibration road roller as claimed in claim 1, is characterized in that: the internal circular surfaces of described fairlead is provided with a plurality of cannelures, and the cross section of described cannelure is triangular in shape.
3. directional vibration road roller as claimed in claim 2, is characterized in that: described fairlead is provided with oil input channel and the oil road that can lead to fairlead fitting face.
4. directional vibration road roller as claimed in claim 3, is characterized in that: described oil input channel is positioned at the centre position of fairlead, and described oil road is positioned at the both sides of fairlead.
5. the directional vibration road roller as described in claim 1-4 any one claim, is characterized in that: described vibration oil cylinder and pressure roller are that vertical direction is arranged.
6. the directional vibration road roller as described in claim 1-4 any one claim, is characterized in that: described pressure roller and vibration oil cylinder are located on support, and described support is connected in road roller frame by hydraulic cylinder.
CN201210334768.3A 2012-09-12 2012-09-12 Directional vibration road roller Active CN102839589B (en)

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Application Number Priority Date Filing Date Title
CN201210334768.3A CN102839589B (en) 2012-09-12 2012-09-12 Directional vibration road roller

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Application Number Priority Date Filing Date Title
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CN102839589B true CN102839589B (en) 2014-12-03

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10465354B2 (en) 2016-12-15 2019-11-05 Caterpillar Inc. Hydraulic fluid systems for machine implements

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2514033Y (en) * 2001-12-04 2002-10-02 湘潭江麓工程机械有限公司 Hydraulic vibration system for vibration road roller
CN2880896Y (en) * 2006-04-18 2007-03-21 江苏骏马压路机械有限公司 Hydraulic system of hydraulic road roller
JP2008069538A (en) * 2006-09-13 2008-03-27 Sumitomo (Shi) Construction Machinery Manufacturing Co Ltd Vibration control unit of vibration roller
CN201428103Y (en) * 2009-06-30 2010-03-24 成都市宇中梅科技有限责任公司 Vibratory road roller
CN201850487U (en) * 2010-11-05 2011-06-01 徐工集团工程机械股份有限公司科技分公司 Hydraulic steering system of double-steel-wheel road roller
CN202830714U (en) * 2012-09-12 2013-03-27 王全章 Directional vibratory road compacting machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2514033Y (en) * 2001-12-04 2002-10-02 湘潭江麓工程机械有限公司 Hydraulic vibration system for vibration road roller
CN2880896Y (en) * 2006-04-18 2007-03-21 江苏骏马压路机械有限公司 Hydraulic system of hydraulic road roller
JP2008069538A (en) * 2006-09-13 2008-03-27 Sumitomo (Shi) Construction Machinery Manufacturing Co Ltd Vibration control unit of vibration roller
CN201428103Y (en) * 2009-06-30 2010-03-24 成都市宇中梅科技有限责任公司 Vibratory road roller
CN201850487U (en) * 2010-11-05 2011-06-01 徐工集团工程机械股份有限公司科技分公司 Hydraulic steering system of double-steel-wheel road roller
CN202830714U (en) * 2012-09-12 2013-03-27 王全章 Directional vibratory road compacting machine

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Inventor after: Wang Quanzhang

Inventor after: Xu Chunxiang

Inventor after: Ma Hengzhang

Inventor after: Ji Chunyu

Inventor after: Guo Feipeng

Inventor before: Wang Quanzhang

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Free format text: CORRECT: INVENTOR; FROM: WANG QUANZHANG TO: WANG QUANZHANG XU CHUNXIANG MA HENGZHANG JI CHUNYU GUO FEIPENG

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