CN102838894B - Preparation method for high performance coating - Google Patents

Preparation method for high performance coating Download PDF

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CN102838894B
CN102838894B CN201110170247.4A CN201110170247A CN102838894B CN 102838894 B CN102838894 B CN 102838894B CN 201110170247 A CN201110170247 A CN 201110170247A CN 102838894 B CN102838894 B CN 102838894B
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acid
diluted
preparation
performance coating
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CN102838894A (en
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纪志勇
李�昊
耿雷
陶月明
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Jiangsu KFCC New Materials Co Ltd
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Jiangsu KFCC New Materials Co Ltd
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Abstract

The present invention relates to a preparation method for a high performance coating containing a SixOx-1(OH)y(OR)z alcosol. Specific steps of the preparation method comprise: adding an alcohol solution to an orthosilicate organic ester Si(OR)4 in a dropwise manner under stirring to obtain an alcosol containing a substance having a structure formula of SixOx-1(OH)y(OR)Z, mixing the SixOx-1(OH)y(OR)z alcosol, a film-forming component, a pigment, a filler and an additive in a solvent, and carrying out material discharging and packaging. According to the high performance coating of the present invention, silicon dioxide exists in the form of condensed SixOx-1(OH)y(OR)z fine particles with a particle size of about 1-10 nm, and has good compatibility with the coating solvent, such that the particles can be uniformly dispersed in the coating, and problems of poor suspension stability, poor thixotropy, not high finish, and the like of the raw materials are solved well, wherein the condensed SixOx-1(OH)y(OR)z fine particles are not completely hydrolyzed.

Description

The preparation method of high-performance coating
Technical field
The present invention relates to a kind of preparation method for coating, relate more specifically to contain Si xo x-1(OH) y(OR) zthe preparation method of the high-performance coating of alcosol.
Background technology
Nano silicon adds in coating, both can coating have good hardness and scratch resistance, can keep again the film transparency simultaneously.Improve the scrub resistance, intensity, hardness of coating etc.; Take into account and improve the anti-ultraviolet aging experimental performance of coating, significantly reduce time of drying, and the suspension stability that raw material exists is poor, thixotropy is poor, smooth finish is not high etc., and problem is also well solved.
At present, the nanoparticle in nano paint often directly adds in resin matrix with the form of auxiliary agent.Because the particle diameter of nano silicon is little, specific surface energy is large, and it is very easy to reunite or can be dispersed in coating by pigment, filler embedding in coating.
Summary of the invention
The object of the invention is to solve above-mentioned deficiency, a kind of preparation method of high-performance coating is provided.The technical scheme that realizes the object of the invention is: a kind of preparation method of high-performance coating, comprises the following steps:
1) under stirring, Organic Alcohol is mixed into positive Alkoxysilanes Si (OR) is housed 4reactor in, then drip diluted acid or diluted alkaline to solution, temperature of reaction is controlled to room temperature with circulated refrigerated water, stir 10-20min, obtain that to contain structural formula be Si xo x-1(OH) y(OR) zthe alcosol of sol particles, wherein:
X is greater than 0 integer;
Z is greater than 0 integer;
2x-2=y+z; With
R represents to have the straight or branched alkyl of 2-9 carbon atom, preferably has the straight or branched alkyl of 3-6 carbon atom, more preferably ethyl;
2) by Si xo x-1(OH) y(OR) zalcosol, film-forming components, pigment and filler and auxiliary agent mix in solvent;
3) discharging, packing.
The preparation method of above-mentioned high-performance coating, positive Alkoxysilanes Si (OR) in described step 1) 4for tetraethoxy, positive isopropyl silicate, a kind of in the positive silicon ester of the tetrabutyl.
The preparation method of above-mentioned high-performance coating, in described step 1), Organic Alcohol is the one in ethanol, propyl alcohol or butanols.
The preparation method of above-mentioned high-performance coating, in described step 1), diluted acid is dilute hydrochloric acid or dilute sulphuric acid, and diluted alkaline is weak ammonia, and the volumetric molar concentration of dilute hydrochloric acid or dilute sulphuric acid or weak ammonia is: 0.001-1mol/L, preferred: 0.01-0.5mol/L, more preferably: 0.05-0.1mol/L.
The preparation method of above-mentioned high-performance coating, in described step 1), in positive Alkoxysilanes and diluted acid or diluted alkaline, the mol ratio of water is 1:0.1-5, is preferably 1:0.2-4, more preferably 1:0.3-3.
The preparation method of above-mentioned high-performance coating, in described step 1), diluted acid or diluted alkaline rate of addition are 0.2-8ml/min, are preferably 0.3-6ml/min, more preferably 0.5-3ml/min.
The preparation method of above-mentioned high-performance coating, Si in described step 1) xo x-1(OH) y(OR) zthe structural formula of alcosol is Si xo x-1(OH) y(OR) zthe particle diameter of sol particles be 1-10nm.
The present invention has positive effect:
(1) preparation method of the present invention is simple, easy to operate; (2) the accurate control of the rate of addition by diluted acid or diluted alkaline effectively realizes and suppresses the too fast object of hydrolysis.Sol particles particle diameter yardstick is controlled below 10nm, and size distribution is relatively even, Si xo x-1(OH) y(OR) zcolloidal sol stable performance, do not reunite.
Embodiment
Coating of the present invention comprises following component: A) Si xo x-1(OH) y(OR) zalcosol, wherein: x is greater than 0 integer; Z is greater than 0 integer; 2x-2=y+z; Represent to have the straight or branched alkyl of 2-9 carbon atom with R, preferably there is the straight or branched alkyl of 3-6 carbon atom, more preferably ethyl; And B) film-forming components; Wherein in the Si of silicon-dioxide xo x-1(OH) y(OR) zthe weight ratio of alcosol and film-forming components is 1:15-85, is preferably 1:20-65, more preferably 1:25-50.
Si xo x-1(OH) y(OR) zalcosol is added drop-wise to Organic Alcohol in positive Alkoxysilanes and makes under stirring, and wherein in positive Alkoxysilanes and diluted acid or diluted alkaline, the mol ratio of water is 1:0.1-5, is preferably 1:0.2-4, more preferably 1:0.3-3; Rate of addition is 0.2-8ml/min, is preferably 0.3-6ml/min, more preferably 0.5-3ml/min.Stirring velocity is generally 200-250rpm, for example 200rpm or 250rpm.Organic Alcohol is ethanol, propyl alcohol or butanols, drips and conventionally carries out at normal temperatures.The Si of described alcosol xo x-1(OH) y(OR) zthe particle diameter of minuteness particle is 1-10nm, for example 1-6nm or 3-9nm.
The film-forming components using in coating of the present invention can be known to those skilled in the art any film-forming components, the example is fluorocarbon resin, urethane resin, Synolac, thermosetting acrylic resin, resol, nitro-cotton, chlorinated rubber, pitch, modified rosin resin, thermoplastic acrylic resin etc.Being preferably membrane component is fluorocarbon resin.Be well known to those skilled in the art for fluorocarbon resin of the present invention, the example is fluorinated ethylene propylene, polyvinylidene difluoride (PVDF), vinylidene fluoride-hexafluoropropylene copolymer, hexafluoropropylene (HFP)/tetrafluoroethylene (TFE)-vinylidene fluoride copolymers, tetrafluoroethylene propylene copolymer, tetrafluoroethylene-vinylidene-acrylic copolymer etc.Preferably the present invention's fluorocarbon resin used is selected from polyvinylidene difluoride (PVDF), vinylidene fluoride-hexafluoropropylene copolymer, hexafluoropropylene (HFP)/tetrafluoroethylene (TFE)-vinylidene fluoride copolymers, tetrafluoroethylene-vinylidene-acrylic copolymer.
Coating of the present invention also comprises solvent.Solvent for use is common solvent or its mixture, includes but not limited to that aromatic hydrocarbons is as dimethylbenzene, toluene etc.; Ester class is as ethyl acetate, butylacetate, Isoamyl Acetate FCC etc.; Alcohols is as butanols, isopropylcarbinol, phenylcarbinol etc.; Ethers is as ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, propylene glycol diethyl ether etc.; Ketone is as methyl iso-butyl ketone (MIBK), methyl phenyl ketone, isophorone etc.Those skilled in the art can be according to the present invention coating desired properties as the amount of definite solvent for use such as coating property.
Coating of the present invention also can comprise other component known to those skilled in the art, for example pigment; Filler, such as talcum powder, calcium carbonate, barium sulfate, silicon-dioxide etc.; Auxiliary agent, for example defoamer, wetting agent, dispersion agent, emulsifying agent, anti-settling agent, stablizer, anti skinning agent, flow agent, siccative, anti-sagging agent, softening agent, matting agent, fire retardant, mould inhibitor, sterilant, trapping agent etc.Those skilled in the art can be according to the present invention coating desired properties determine concrete kind and the consumption thereof of other component used as bactericidal property etc.
By the Si making as mentioned above xo x-1(OH) y(OR) zalcosol, film-forming components, optional pigment and filler and optional auxiliary agent mix and obtain coating of the present invention in solvent, wherein in the Si of silicon-dioxide xo x-1(OH) y(OR) zthe weight ratio of alcosol and film-forming components is 1:15-85, is preferably 1:20-65, more preferably 1:25-50.
Used film forming component, solvent and optional pigment, filler and the auxiliary agent using are all described above.
The coating of the present invention making as mentioned above can be sealed, and preserve in dry environment.Certainly, for coating of the present invention, preferably now-making-now-using.
Can be by any appropriate method known to those skilled in the art by application of paints of the present invention in material surface to be coated, such as roller coat, spraying, dip-coating, brushing, blade coating etc.By after described application of paints is on material surface to be coated, optionally under existing, weak acid makes the Si in film xo x-1(OH) y(OR) zminuteness particle is further hydrolyzed, and wherein weak acid can be for example formic acid, acetic acid, propionic acid or oxalic acid, and its concentration is 0.1-10 % by weight, is preferably 0.5-6 % by weight.In further hydrolytic process, due to Si xo x-1(OH) y(OR) zminuteness particle is dispersed and be substantially fixed in film, and the condensation degree that is therefore hydrolyzed gained Nano particles of silicon dioxide can not improve substantially, continues to remain about 1-10nm, obtains thus Nano particles of silicon dioxide and is uniformly distributed final coating therein.
(embodiment 1)
Tetraethoxy is added in reactor, then, under the stirring velocity of 250rpm, ethanol is added in reactor, the dilute hydrochloric acid that drips 0.05mol/L with the rate of addition of 3ml/min is again in reactor, dropwising rear continuation stirs 15 minutes, temperature of reaction kettle is controlled at 20 ℃ with circulated refrigerated water, obtains by Si 2o (OH) 2(OR) 4, Si 3o 2(OH) 2(OR) 6, Si 3o 2(OH) 3(OR) 5the water white Si of sol particles composition xo x-1(OH) y(OR) zalcosol mixture.Particle size analyzer measuring result shows gained Si xo x-1(OH) y(OR) zthe Si of alcosol xo x-1(OH) y(OR) zthe particle diameter of minuteness particle is 1-6nm.Polyvinylidene difluoride (PVDF) is dispersed in the mixed solvent that the weight ratio of dimethylbenzene, butylacetate and isophorone is 7:2:1 and forms fluorocarbon resin dispersion system, and its solid content is 40 % by weight.By gained Si xo x-1(OH) y(OR) zalcosol adds in fluorocarbon resin dispersion system, then adds defoamer (commercially available, German Bi Ke BYK-141), and flow agent (commercially available, German Bi Ke BYK-333) also mixes acquisition coating of the present invention.It is the film of approximately 30 microns that gained paint spay-coating is obtained to thickness on steel, after coating surface is dry, is 1.5%(weight by concentration) acetic acid aqueous solution be sprayed on film, and film is placed in envrionment conditions, so that Si wherein xo x-1(OH) y(OR) zminuteness particle is further hydrolyzed into Nano particles of silicon dioxide.Final gained coating is tested, and acquired results is in table 1.
(embodiment 2)
Silicic acid four isopropyl esters are added in reactor, then, under the stirring velocity of 200rpm, propyl alcohol is added in reactor, the dilute hydrochloric acid that drips 0.06mol/L with the rate of addition of 6ml/min is again in reactor, dropwising rear continuation stirs 10 minutes, temperature of reaction kettle is controlled at 20 ℃ with circulated refrigerated water, obtains by Si 2o (OH) 2(OR) 4, Si 3o 2(OH) 2(OR) 6, Si 3o 2(OH) 3(OR) 5the water white Si of sol particles composition xo x-1(OH) y(OR) zalcosol mixture.Particle size analyzer measuring result shows gained Si xo x-1(OH) y(OR) zthe Si of alcosol xo x-1(OH) y(OR) zthe particle diameter of minuteness particle is 2-8nm.2.32kg vinylidene fluoride-hexafluoropropylene copolymer is dispersed in the mixed solvent that the weight ratio of dimethylbenzene, butylacetate and isophorone is 7:2:1 and forms fluorocarbon resin dispersion system, and its solid content is 40 % by weight.By gained Si xo x-1(OH) y(OR) zalcosol adds in fluorocarbon resin dispersion system, then adds defoamer (commercially available, German Bi Ke BYK-141), and flow agent (commercially available, German Bi Ke BYK-333) also mixes acquisition coating of the present invention.It is the film of approximately 30 microns that gained paint spay-coating is obtained to thickness on steel, after coating surface is dry, is 6%(weight by concentration) aqueous formic acid be sprayed on film, and film is placed in envrionment conditions, so that Si wherein xo x-1(OH) y(OR) zminuteness particle is further hydrolyzed into Nano particles of silicon dioxide.Final gained coating is tested, and acquired results is in table 1.
(embodiment 3)
Positive silicic acid four butyl ester is added in reactor, then, under the stirring velocity of 250rpm, propyl alcohol is added in reactor, drip 0.1mol/L dilute hydrochloric acid in reactor with the rate of addition of 0.3ml/min again, dropwising rear continuation stirs 20 minutes, temperature of reaction kettle is controlled at 20 ℃ with circulated refrigerated water, obtains by Si 2o (OH) 2(OR) 4, Si 3o 2(OH) 2(OR) 6, Si 3o 2(OH) 3(OR) 5the water white Si of sol particles composition xo x-1(OH) y(OR) zalcosol mixture.Particle size analyzer measuring result shows gained Si xo x-1(OH) y(OR) zthe Si of alcosol xo x-1(OH) y(OR) zthe particle diameter of minuteness particle is 1-10nm.Hexafluoropropylene (HFP)/tetrafluoroethylene (TFE)-vinylidene fluoride copolymers is dispersed in the mixed solvent that the volume ratio of dimethylbenzene, butylacetate and isophorone is 7:2:1 and forms fluorocarbon resin dispersion system, and its solid content is 40 % by weight.By gained Si xo x-1(OH) y(OR) zalcosol adds in fluorocarbon resin dispersion system, then adds defoamer (commercially available, German Bi Ke BYK-141), and flow agent (commercially available, German Bi Ke BYK-333) also mixes acquisition coating of the present invention.It is the film of approximately 30 microns that gained paint spay-coating is obtained to thickness on steel, after coating surface is dry, is 0.6%(weight by concentration) oxalic acid aqueous solution be sprayed on film, and film is placed in envrionment conditions, so that Si wherein xo x-1(OH) y(OR) zminuteness particle is further hydrolyzed into Nano particles of silicon dioxide.Final gained coating is tested, and acquired results is in table 1.
(embodiment 4)
Silicic acid four isopropyl esters are added in reactor, then, under the stirring velocity of 200rpm, butanols is added in reactor, the dilute hydrochloric acid that drips 0.07mol/L with the rate of addition of 0.5ml/min is again in reactor, dropwising rear continuation stirs 20 minutes, temperature of reaction kettle is controlled at 20 ℃ with circulated refrigerated water, obtains by Si 2o (OH) 2(OR) 4, Si 3o 2(OH) 2(OR) 6, Si 3o 2(OH) 3(OR) 5the water white Si of sol particles composition xo x-1(OH) y(OR) zalcosol mixture.Particle size analyzer measuring result shows gained Si xo x-1(OH) y(OR) zthe Si of alcosol xo x-1(OH) y(OR) zthe particle diameter of minuteness particle is 3-9nm.Tetrafluoroethylene-vinylidene-acrylic copolymer is dispersed in the mixed solvent that the volume ratio of dimethylbenzene, butylacetate and isophorone is 7:2:1 and forms fluorocarbon resin dispersion system, and its solid content is 40 % by weight.By gained Si xo x-1(OH) y(OR) zalcosol adds in fluorocarbon resin dispersion system, then adds defoamer (commercially available, German Bi Ke BYK-141), and flow agent (commercially available, German Bi Ke BYK-333) also mixes acquisition coating of the present invention.It is the film of approximately 30 microns that gained paint spay-coating is obtained to thickness on steel, after coating surface is dry, is 2%(weight by concentration) the propionic acid aqueous solution be sprayed on film, and film is placed in envrionment conditions, so that Si wherein xo x-1(OH) y(OR) zminuteness particle is further hydrolyzed into Nano particles of silicon dioxide.Final gained coating is tested, and acquired results is in table 1.
Performance test
Test event: resistance to wiping examination performance, uvioresistant
Test result: as shown in table 1 below
Table 1
? The outward appearance of coating Resistance to wiping examinationPerformance improves multiple The uvioresistant time (h)
Embodiment 1 Smooth 9 600
Embodiment 2 Smooth 4 350
Embodiment 3 Smooth 11 660
Embodiment 4 Smooth 7 450
Table 1 shows by coating gained coatingsurface of the present invention smooth, and shows the scrub resistance, intensity, hardness etc. that improve coating; Take into account the anti-ultraviolet aging experimental performance that improves coating.
Above-described specific embodiment; object of the present invention, technical scheme and beneficial effect are further described; institute is understood that; the foregoing is only specific embodiments of the invention; be not limited to the present invention; within the spirit and principles in the present invention all, any modification of making, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.

Claims (10)

1. a preparation method for high-performance coating, said method comprising the steps of:
1) under stirring, Organic Alcohol is mixed into positive Alkoxysilanes Si (OR) is housed 4reactor in, then drip diluted acid or diluted alkaline to solution, temperature of reaction is controlled to room temperature with circulated refrigerated water, stir 10-20min, obtain that to contain structural formula be Si xo x-1(OH) x-1(OR) x-1the alcosol of sol particles, hereinafter referred to as Si xo x-1(OH) y(OR) zalcosol, wherein:
X is greater than 0 integer;
Z is greater than 0 integer;
2x-2=y+z; With
R represents to have the straight or branched alkyl of 2-9 carbon atom;
2) by Si xo x-1(OH) y(OR) zalcosol, film-forming components, pigment and filler and auxiliary agent mix in solvent;
3) discharging, packing;
Positive Alkoxysilanes Si (OR) in described step 1) 4for tetraethoxy, positive isopropyl silicate, a kind of in the positive silicon ester of the tetrabutyl;
In described step 1), in positive Alkoxysilanes and diluted acid or diluted alkaline, the mol ratio of water is 1:0.1-5;
In described step 1), diluted acid or diluted alkaline rate of addition are 0.2-8ml/min;
In described step 1), Organic Alcohol is the one in ethanol, propyl alcohol or butanols;
In described step 1), diluted acid is dilute hydrochloric acid or dilute sulphuric acid, and diluted alkaline is weak ammonia, and the volumetric molar concentration of dilute hydrochloric acid or dilute sulphuric acid or weak ammonia is: 0.001-1mol/L;
In described step 1), film-forming components is fluorocarbon resin.
2. the preparation method of high-performance coating according to claim 1, is characterized in that: in described step 1), R represents to have the straight or branched alkyl of 2-6 carbon atom.
3. the preparation method of high-performance coating according to claim 1, is characterized in that: in described step 1), R represents ethyl.
4. the preparation method of high-performance coating according to claim 1, is characterized in that: in described step 1), diluted acid is dilute hydrochloric acid or dilute sulphuric acid, and diluted alkaline is weak ammonia, and the volumetric molar concentration of dilute hydrochloric acid or dilute sulphuric acid or weak ammonia is: 0.01-0.5mol/L.
5. the preparation method of high-performance coating according to claim 1, is characterized in that: in described step 1), diluted acid is dilute hydrochloric acid or dilute sulphuric acid, and diluted alkaline is weak ammonia, and the volumetric molar concentration of dilute hydrochloric acid or dilute sulphuric acid or weak ammonia is: 0.05-0.1mol/L.
6. the preparation method of high-performance coating according to claim 1, is characterized in that: in step 1), in positive Alkoxysilanes and diluted acid or diluted alkaline, the mol ratio of water is 1:0.2-4.
7. the preparation method of high-performance coating according to claim 1, is characterized in that: in step 1), in positive Alkoxysilanes and diluted acid or diluted alkaline, the mol ratio of water is 1:0.3-3.
8. the preparation method of high-performance coating according to claim 1, is characterized in that: in step 1), diluted acid or diluted alkaline rate of addition are 0.3-6ml/min.
9. the preparation method of high-performance coating according to claim 1, is characterized in that: in step 1), diluted acid or diluted alkaline rate of addition are 0.5-3ml/min.
10. the preparation method of high-performance coating according to claim 1, is characterized in that: Si in step 1) xo x-1(OH) y(OR) zthe structural formula of alcosol is Si xo x-1(OH) y(OR) zthe particle diameter of sol particles be 1-10nm.
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CN106590209A (en) * 2015-10-16 2017-04-26 江苏考普乐新材料有限公司 Aqueous fluorocarbon coating material and preparation method thereof
CN106634563B (en) * 2016-11-09 2020-10-23 科派股份有限公司 Nontoxic anticorrosion mildew-proof nano coating and preparation and application methods thereof

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CN87107834A (en) * 1986-10-03 1988-07-27 Ppg工业公司 Organo-siloxane/metal oxide coating
US5035745A (en) * 1990-06-29 1991-07-30 Ppg Industries, Inc. Ion-exchanged abrasion resistant coatings
CN101368066A (en) * 2008-10-13 2009-02-18 南京大学 Organosilane zinc-rich paint
CN101985536A (en) * 2010-10-25 2011-03-16 江苏考普乐新材料股份有限公司 Fluorocarbon paint and preparation method thereof
CN102079949A (en) * 2010-12-22 2011-06-01 李志� Preparation method of nanometer aerogel heat-insulation coating

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87107834A (en) * 1986-10-03 1988-07-27 Ppg工业公司 Organo-siloxane/metal oxide coating
US5035745A (en) * 1990-06-29 1991-07-30 Ppg Industries, Inc. Ion-exchanged abrasion resistant coatings
CN101368066A (en) * 2008-10-13 2009-02-18 南京大学 Organosilane zinc-rich paint
CN101985536A (en) * 2010-10-25 2011-03-16 江苏考普乐新材料股份有限公司 Fluorocarbon paint and preparation method thereof
CN102079949A (en) * 2010-12-22 2011-06-01 李志� Preparation method of nanometer aerogel heat-insulation coating

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