CN102837439B - The shaping bar-producing machine of punching type - Google Patents
The shaping bar-producing machine of punching type Download PDFInfo
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- CN102837439B CN102837439B CN201210315915.2A CN201210315915A CN102837439B CN 102837439 B CN102837439 B CN 102837439B CN 201210315915 A CN201210315915 A CN 201210315915A CN 102837439 B CN102837439 B CN 102837439B
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Abstract
The shaping bar-producing machine of punching type of the present invention, comprise the power set, pressurizing unit and the mould that are arranged on and base connects successively, also comprise lubricating and cooling, lubricating and cooling comprises the fuel tank, oil pump and the Flow-rate adjustment controller that connect successively, Flow-rate adjustment controller divides multiple branch road to connect lubricated cooling position, lubricated cooling position connects fuel tank, forms circulating oil path.The invention has the beneficial effects as follows, can realize Multi-oil circuit and lubricate simultaneously, and can reduce the frictional heat of motive position by oil circulation flowing, lubrication, good cooling results, equipment attrition is slow, can be good at the problem of the easy high temperature of solution equipment, wearing and tearing.Meanwhile, this small product size is little, and consume energy low, output is high, and can carry out twice compression to material, production efficiency is high, can automatically regulate material inlet amount, have automatic protection functions, can realize the function such as automatic failure alarm, automatic stopping.
Description
Technical field
The invention belongs to biomass energy processing equipment field, relate to the shaping bar-producing machine of a kind of punching type.
Background technology
Impact briquetting machine in the course of the work due to main shaft and eccentric wheel decompressor be at a high speed, high capacity campaign, easy high temperature, with traditional butter lubricating system, lubricant effect is poor, the easy high temperature of Whole Equipment, equipment attrition comparatively fast, cannot user demand be met.Current energy scarcity, biomass energy starts to obtain very large attention as a kind of novel energy, but how to make this kind of energy volume source reduction, sufficient combustion, pollution-freeization, and existing ring mould, flat die forming machine yield poorly, and consume energy high, cannot meet production requirement.
Summary of the invention
The present invention, in order to make up the deficiencies in the prior art, provides the shaping bar-producing machine of punching type that a kind of volume is little, production efficiency is high, lubrication is effective, make equipment attrition slow.
The present invention is achieved through the following technical solutions:
The shaping bar-producing machine of punching type of the present invention, comprise the power set, pressurizing unit and the mould that are arranged on and base connects successively, also comprise lubricating and cooling, its special character is: lubricating and cooling comprises the fuel tank, oil pump and the Flow-rate adjustment controller that connect successively, Flow-rate adjustment controller divides multiple branch road to connect lubricated cooling position, lubricated cooling position connects fuel tank, forms circulating oil path.
Preferred version is, lubricating and cooling also comprises the oil liquid pressure inductor being positioned at lubricated cooling position, and the motor of oil pump is connected automaton respectively with oil liquid pressure inductor.Described Flow-rate adjustment controller arranges an oil-in and several oil-outs, and each oil-out is provided with a flow control valve.Fluid radiator is installed between oil pump and Flow-rate adjustment controller.
Pressurizing unit comprises pre-pressing spiral and punching press extrusion mechanism; Side, pre-pressing spiral binders material chamber, mould is fixing to be communicated with in material cavity rear end; Punching press extrusion mechanism is aligned to mould through material cavity.
The invention has the beneficial effects as follows, can realize Multi-oil circuit and lubricate simultaneously, and can reduce the frictional heat of motive position by oil circulation flowing, lubrication, good cooling results, equipment attrition is slow, can be good at the problem of the easy high temperature of solution equipment, wearing and tearing.This device has Flow-rate adjustment control action, has shunting action, can realize Multi-oil circuit and work simultaneously, and can control the fluid flow of regions of lubrication, distribution according to need.This system can be applied to the lubrication of forming machine rolling bearing, sliding bearing.Meanwhile, this small product size is little, and consume energy low, output is high, and can carry out twice compression to material, production efficiency is high, can automatically regulate material inlet amount, have automatic protection functions, can realize the function such as automatic failure alarm, automatic stopping.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.Fig. 2 is structural representation of the present invention (removing the structure of lubricating and cooling, different from Fig. 1 label).Fig. 3 is Flow-rate adjustment controller schematic diagram.Fig. 4 is the top view schematic diagram of Fig. 1 or Fig. 2.
In figure, 1 motor, 2 belts, 3 main shafts, 4 eccentric wheels, 5 alloy sheaths, 6 pull bars, 7 belt pulleys, 8 pilot sleeves, 9 large jumper bars, 10 expansion sleeves, 11 little jumper bars, 12 material cavities, 13 moulds, 14 bases, 15 automatons, 16 pre-pressing feed bins, 17 pre-pressing spirals.18 motors, 19 oil pumps, 20 fuel tanks, 21 fluid radiators, 22 Flow-rate adjustment controllers, 23 oil liquid pressure inductors, 24 oil-ins, 25 flow control valves, 26 oil-outs.
Detailed description of the invention
Accompanying drawing is a kind of specific embodiment of the present invention.
The shaping bar-producing machine of punching type of the present invention, comprise power set, pressurizing unit and the mould 13 being arranged on and base 14 connects successively, also comprise lubricating and cooling, lubricating and cooling comprises the fuel tank 20, oil pump 19 and the Flow-rate adjustment controller 22 that connect successively, Flow-rate adjustment controller divides multiple branch road to connect lubricated cooling position, lubricated cooling position connects fuel tank 20, forms circulating oil path.
Lubricating and cooling also comprises the oil liquid pressure inductor 23 being positioned at lubricated cooling position, and the motor 18 of oil pump 19 is connected automaton 15 respectively with oil liquid pressure inductor.Described Flow-rate adjustment controller 22 arranges an oil-in 24 and several oil-outs 26, and each oil-out is provided with a flow control valve 25.Fluid radiator 21 is installed between oil pump and Flow-rate adjustment controller.
Pressurizing unit comprises pre-pressing spiral 17 and punching press extrusion mechanism; Side, pre-pressing spiral binders material chamber 12, mould 13 is fixing to be communicated with in material cavity rear end; Punching press extrusion mechanism is aligned to mould through material cavity.
The motor 18 of oil pump 19 is low-power machine, motor 1 by belt pulley subband movable eccentric wheel main shaft in power set is heavy-duty motor, heavy-duty motor and low-power machine are all arranged on base 14, Flow-rate adjustment controller 22 can be arranged on the mount pad of eccentric wheel main shaft, oil liquid pressure inductor 23 can be arranged on pull bar 6, detects the lubrication circumstances of eccentric wheel and pull bar.
Lubricating and cooling comprises power section (oil pump), cooling medium (having cooling medium in fluid radiator), Flow-rate adjustment controller 22, flow inspection control device (oil liquid pressure inductor 23), pipeline composition.This device is provided with pressure or flow sensing device, and when tested oil circuit pressure/flow is reduced to customization, forming machine telecontrol equipment stops automatically.
Forming machine lubricating arrangement circulation route: oil pump 19 by fluid by sucking-off in fuel tank 20, flow into fluid radiator 21 pairs of fluid through fuel pump outlet to dispel the heat, Flow-rate adjustment controller 22 is flowed to through radiator outlet, fluid divides multiple branch road to flow to lubricated cooling position by traffic demand by Flow-rate adjustment controller, direct oil return box after circulation.
Flow-rate adjustment controller 22 is divided into six oil-outs, arranges an oil-in, 6 oil-outs and 6 flow control valves, regulates each position fluid flow, distribution according to need by controlling oil-out sectional area.
Lubricated cooling position important on forming machine is provided with oil liquid pressure inductor 23, and this device is connected with automaton 15, and its effect is that automaton 15 is reported to the police, and forming machine motive position is stopped automatically when examined position fluid is under-supply.
Pre-pressing spiral 17 is positioned at pre-pressing feed bin 16, and pre-pressing feed bin is positioned at material cavity 12 side and is communicated with it; Punching press extrusion mechanism comprise the eccentric wheel 4, the top that are driven by power set be enclosed within the pull bar 6 on eccentric wheel, hinged pull bar end large jumper bar 9, be fixed on the little jumper bar 11 of large jumper bar end, little jumper bar 11 end is with drift, and drift is positioned at material cavity 12 and is aligned to mould 13.Large jumper bar is slidably mounted in pilot sleeve 8.This bar-producing machine is also provided with the automaton 15 of connecting power device.Pre-pressing spiral is two that are positioned at the material cavity left and right sides.
Wear-resisting alloy sheath 5 is accompanied between eccentric wheel 4 and pull bar 6.Power set comprise three motors, wherein motor 1 by belt 2 and belt pulley 7 drive eccentric wheel the main shaft 3 fixed, thus main shaft band movable eccentric wheel, other two motors drive two pre-pressing spirals of the material cavity left and right sides respectively by transmission mechanisms such as belt wheel sets.The junction of large jumper bar and little jumper bar accompanies expansion sleeve 10.
The shaping bar-producing machine of biomass energy of the present invention, be utilize eccentric wheel to drive jumper bar material to be carried out to the process equipment of pressure forming, its technical process is:
The present invention is rotated by belt 2 transmission drive shaft 3 by motor 1, and main shaft relies on key connecting band movable eccentric wheel 4 to rotate, and eccentric wheel and pull bar composition slider-crank mechanism, drive large jumper bar, little jumper bar movable.Eccentric wheel and pull bar 6, large jumper bar 9 form four-bar mechanism by the new base alloy sheath 5 of new material, by the guide effect of pilot sleeve 8, large jumper bar 9 is moved forward and backward along horizontal direction, little jumper bar 11 is connected by expansion sleeve 10 with large jumper bar 9, same movable, by the effect of belt pulley 7 and eccentric wheel 4, little jumper bar 11 has very large inertial impact force.
Have two the pre-pressing spirals 17 in left and right in the pre-pressing feed bin 16 of material cavity both sides, this spiral is variable-pitch auger, and pitch from large to small, can be carried out pre-pressing to material like this, make material compression 50%, and the mass transport after compression is in material cavity 12.
Little jumper bar, to the continuous punching press of the material in material cavity 12, carries out secondary compression, and material is under little jumper bar 11 pressure, shaping by mould 13 discharging, produces finished product material.
There is automaton 15 automatically to control in equipment running process, can automatically regulate material inlet amount, there is automatic protection functions, the function such as automatic failure alarm, automatic stopping can be realized.
Claims (4)
1. the shaping bar-producing machine of punching type, comprise the power set, pressurizing unit and the mould that are arranged on and base connects successively, also comprise lubricating and cooling and automaton, it is characterized in that: lubricating and cooling comprises the fuel tank, oil pump and the Flow-rate adjustment controller that connect successively, Flow-rate adjustment controller divides multiple branch road to connect lubricated cooling position, lubricated cooling position connects fuel tank, forms circulating oil path;
Lubricating and cooling also comprises the oil liquid pressure inductor being positioned at lubricated cooling position, and the motor of oil pump is connected automaton respectively with oil liquid pressure inductor; When oil liquid pressure inductor detects that examined position fluid is under-supply, automaton is reported to the police, and forming machine motive position is stopped automatically;
Flow-rate adjustment controller arranges an oil-in and several oil-outs, and each oil-out is provided with a flow control valve;
Fluid radiator is installed between oil pump and Flow-rate adjustment controller;
Pressurizing unit comprises pre-pressing spiral and punching press extrusion mechanism; Side, pre-pressing spiral binders material chamber, mould is fixing to be communicated with in material cavity rear end; Punching press extrusion mechanism is aligned to mould through material cavity;
Lubricating and cooling circulation route: oil pump by fluid by sucking-off in fuel tank, flow into fluid radiator through fuel pump outlet to dispel the heat to fluid, Flow-rate adjustment controller is flowed to through radiator outlet, fluid divides multiple branch road to flow to lubricated cooling position by traffic demand by Flow-rate adjustment controller, direct oil return box after circulation;
The shaping bar-producing machine of punching type utilizes eccentric wheel to drive jumper bar to carry out pressure forming to material, its technical process is: rotated by belt transmission drive shaft by motor, main shaft relies on key connecting band movable eccentric wheel to rotate, eccentric wheel and pull bar composition slider-crank mechanism, drive large jumper bar, little jumper bar movable; Eccentric wheel and pull bar, large jumper bar form four-bar mechanism by wear-resisting alloy sheath, by the guide effect of pilot sleeve, large jumper bar is moved forward and backward along horizontal direction, little jumper bar is connected by expansion sleeve with large jumper bar, same movable, by belt pulley and eccentric effect, little jumper bar has very large inertial impact force.
2. the shaping bar-producing machine of punching type according to claim 1, is characterized in that: pre-pressing spiral is positioned at pre-pressing feed bin, and pre-pressing feed bin is positioned at material cavity side and is communicated with it; Punching press extrusion mechanism comprise the eccentric wheel, the top that are driven by power set be enclosed within the pull bar on eccentric wheel, hinged pull bar end large jumper bar, be fixed on the little jumper bar of large jumper bar end, little jumper bar end is with drift, and drift is positioned at material cavity and is aligned to mould; Large jumper bar is slidably mounted in pilot sleeve.
3. the shaping bar-producing machine of punching type according to claim 1 and 2, is characterized in that: accompany wear-resisting alloy sheath between eccentric wheel and pull bar; Power set comprise three motors, wherein motor by belt and belt pulley drive eccentric wheel the main shaft fixed, thus main shaft band movable eccentric wheel rotates, other two motors drive two pre-pressing spirals of the material cavity left and right sides respectively by belt pulley auxiliary drive gear; The junction of large jumper bar and little jumper bar accompanies expansion sleeve.
4. the shaping bar-producing machine of punching type according to claim 1 and 2, it is characterized in that: in the pre-pressing feed bin of material cavity both sides, have two the pre-pressing spirals in left and right, this spiral is variable-pitch auger, pitch from large to small, pre-pressing can be carried out like this to material, make material compression 50%, the mass transport after compression is in material cavity; Little jumper bar, to the continuous punching press of the material in material cavity, carries out secondary compression, and material is under little plunger pressure, shaping by mould discharging, produces finished product material; There is automaton automatically to control in equipment running process, can automatically regulate material inlet amount, there is automatic protection functions, automatic failure alarm, automatic stopping function can be realized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210315915.2A CN102837439B (en) | 2012-08-31 | 2012-08-31 | The shaping bar-producing machine of punching type |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210315915.2A CN102837439B (en) | 2012-08-31 | 2012-08-31 | The shaping bar-producing machine of punching type |
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| CN102837439A CN102837439A (en) | 2012-12-26 |
| CN102837439B true CN102837439B (en) | 2016-03-30 |
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| CN201210315915.2A Active CN102837439B (en) | 2012-08-31 | 2012-08-31 | The shaping bar-producing machine of punching type |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104960231A (en) * | 2015-06-26 | 2015-10-07 | 姚旺东 | Punching stick manufacturing machine |
| CN105479801A (en) * | 2016-01-28 | 2016-04-13 | 阜新逍客新能源设备有限公司 | Multi-cylinder double-group circulation type hydraulic particle bar making machine |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4599091A (en) * | 1984-09-14 | 1986-07-08 | Lee Andrew O | Briquette forming apparatus |
| CN2753553Y (en) * | 2004-12-06 | 2006-01-25 | 巩义市免烧砖机制造厂 | Eight-hole baking-free brick press circulating lubricating device |
| CN2777337Y (en) * | 2004-07-08 | 2006-05-03 | 博山润滑设备厂 | Computer programme-controlled lubricating device |
| CN201158158Y (en) * | 2008-03-06 | 2008-12-03 | 王德文 | Stalk compressed fuel shaping apparatus |
| CN101863115A (en) * | 2010-05-18 | 2010-10-20 | 大连海事大学 | Molding control device of circular bar extruder and control method |
| CN102319740A (en) * | 2011-09-09 | 2012-01-18 | 黑龙江建龙钢铁有限公司 | Lubricating device for bar roller bearing |
| EP2478954A1 (en) * | 2011-01-20 | 2012-07-25 | CPM Europe B.V. | Pelletizing device |
| CN202764246U (en) * | 2012-08-31 | 2013-03-06 | 山东福航新能源环保科技有限公司 | Punching type molding stick-manufacturing machine |
-
2012
- 2012-08-31 CN CN201210315915.2A patent/CN102837439B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4599091A (en) * | 1984-09-14 | 1986-07-08 | Lee Andrew O | Briquette forming apparatus |
| CN2777337Y (en) * | 2004-07-08 | 2006-05-03 | 博山润滑设备厂 | Computer programme-controlled lubricating device |
| CN2753553Y (en) * | 2004-12-06 | 2006-01-25 | 巩义市免烧砖机制造厂 | Eight-hole baking-free brick press circulating lubricating device |
| CN201158158Y (en) * | 2008-03-06 | 2008-12-03 | 王德文 | Stalk compressed fuel shaping apparatus |
| CN101863115A (en) * | 2010-05-18 | 2010-10-20 | 大连海事大学 | Molding control device of circular bar extruder and control method |
| EP2478954A1 (en) * | 2011-01-20 | 2012-07-25 | CPM Europe B.V. | Pelletizing device |
| CN102319740A (en) * | 2011-09-09 | 2012-01-18 | 黑龙江建龙钢铁有限公司 | Lubricating device for bar roller bearing |
| CN202764246U (en) * | 2012-08-31 | 2013-03-06 | 山东福航新能源环保科技有限公司 | Punching type molding stick-manufacturing machine |
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| CN102837439A (en) | 2012-12-26 |
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Address after: 251200 north head of east outer ring, Yucheng hi tech Development Zone, Dezhou City, Shandong Province Patentee after: SHANDONG FUHANG NEW ENERGY ENVIRONMENTAL STOCK Co.,Ltd. Address before: 251200 Yucheng hi tech Development Zone, Dezhou City, Shandong Province Patentee before: SHANDONG FUHANG NEW ENERGY ENVIRONMENTAL TECHNOLOGY Co.,Ltd. |
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Denomination of invention: Stamping forming rod making machine Effective date of registration: 20210416 Granted publication date: 20160330 Pledgee: Yucheng Shandong rural commercial bank Limited by Share Ltd. Pledgor: SHANDONG FUHANG NEW ENERGY ENVIRONMENTAL STOCK Co.,Ltd. Registration number: Y2021980002711 |
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Date of cancellation: 20210429 Granted publication date: 20160330 Pledgee: Yucheng Shandong rural commercial bank Limited by Share Ltd. Pledgor: SHANDONG FUHANG NEW ENERGY ENVIRONMENTAL STOCK Co.,Ltd. Registration number: Y2021980002711 |
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