CN102837118A - Electric arc by-pass self-heating wire gas protection welding torch - Google Patents
Electric arc by-pass self-heating wire gas protection welding torch Download PDFInfo
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- CN102837118A CN102837118A CN2011101724079A CN201110172407A CN102837118A CN 102837118 A CN102837118 A CN 102837118A CN 2011101724079 A CN2011101724079 A CN 2011101724079A CN 201110172407 A CN201110172407 A CN 201110172407A CN 102837118 A CN102837118 A CN 102837118A
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- heated filament
- joint
- welding
- electric arc
- wire
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Abstract
The invention relates to an electric arc by-pass self-heating wire gas protection welding torch; a set of device for shunting and heating a filling wire through an electric arc bypass is additionally arranged on one side of an ordinary gas protection welding torch, so that the basic current of electric arc is ensured and the productivity and the welding quality are ensured on the one hand, the utilization rate of the electric arc energy is greatly improved, 50 percent to 100 percent of the productivity can be improved, and 50 percent to 100 percent of energy can be saved on the other hand.
Description
Technical field
The invention belongs to the accessory of a kind of efficient energy-saving of consumable electrode gas weldering
Background technology
Modern study shows that during electric arc direct current reversed polarity, the electric arc heat is superfluous on the negative pole workpiece, occurs overheated burning easily, is out of shape defectives such as big.A kind of DE-GMAW has abroad appearred; On original GMAW consumable electrode gas-arc power supply basis; Increase by one is shunted the minor arc electric current of absorption 31.9～45.5% to a tungsten argon arc welding gun and a cover electronic variable resistor device, makes the welding base current drop to 68.1～54.5% of minor arc electric current, still can keep the welding efficiency and the quality of arc stability; Can keep electric arc to be spray transfer, this is a kind of welding procedure of novelty.[notes]
But the energy of shunting generates heat on the electronics adjustable resistor and wasted in fact, and is very unfortunate.
Summary of the invention
The present invention has increased by an arbitrage to heat the device of filling silk with electric arc self by-pass shunt on gas protective welding gun; Fill the terminal middle part of silk and use heating filling silk to the arc divided electric current at electric arc; On the basis that guarantees welding quality, increase substantially productivity ratio and energy savings.
The advantage that the present invention and background technology comparison are had:
1, made full use of the energy of electric arc by-pass shunt, energy-conservation 50%～100%;
2, welding productivity can improve 50%～100%;
3, can make electric arc keep spray transfer, minimizing is splashed, and improves to be shaped;
4, avoid workpiece overheated, burn and be out of shape defectives such as big.
Figure of description
Figure, electric arc by-pass shunt are from the heated filament gas protective welding gun.
Among the figure: conducting rod assembly (1), ignition tip (2), heated filament joint (3), insulation wire leading pipe (4), heated filament cable composite-joint (5), insulation rifle body (6), protection gas cap (7), wire-feed motor (8), the source of welding current (9), workpiece (G)
The specific embodiment
The conducting rod assembly (1) of welding gun of the present invention is similar with general gas protective welding gun, it is characterized in that: a cover conducting rod assembly (1), ignition tip (2) and another set of heated filament joint (3), ignition tip (2) are combined on the insulation rifle body (6); Angle between two ignition tips is 45 °, and when welding wire stretched out ignition tip 16mm, welding wire was between left and right apart from being 2～4mm; Welding wire distance between the upper and lower is 3 ± 1mm; Outside is protection gas cap (2), heated filament joint (3) length 120～300mm, and length is decided by welding wire material and diameter; Insulated conduit (4) links to each other with heated filament cable composite-joint (5); Heated filament cable composite-joint (5) links to each other with workpiece (G), and the welding wire in the insulated conduit (4) relies on the electric current of arc divided and the resistance of self to heat, and has constituted the electric arc by-pass shunt thus from the heated filament gas protective welding gun; Wire-feed motor (8) respectively guide electric pole assembly (1) and heated filament cable composite-joint (5) wire feed is welded, during welding conducting rod assembly (1) preceding, heated filament ignition tip (2) after vertically advance.
[notes] list of references
1, the modern welding of double-electrode gas protective welding technology and control () o. 11th J33-36 in 2007
2,2007 the 12nd phase J31-33 of the modern welding of double-electrode gas protective welding technology and control (two)
Claims (1)
1. the conducting rod assembly (1) of welding gun of the present invention and general gas protective welding gun is similar, it is characterized in that: a cover conducting rod assembly (1), ignition tip (2) and another set of heated filament joint (3), ignition tip (2) are combined on the insulation rifle body (6); Angle between two ignition tips is 45 °, and when welding wire stretched out ignition tip 16mm, welding wire was between left and right apart from being 2～4mm; Welding wire distance between the upper and lower is 3 ± 1mm; Outside is protection gas cap (2), heated filament joint (3) length 120～300mm, and length is decided by welding wire material and diameter; Insulated conduit (4) links to each other with heated filament cable composite-joint (5); Heated filament cable composite-joint (5) links to each other with workpiece (G), and the welding wire in the insulated conduit (4) relies on the electric current of arc divided and the resistance of self to heat, and has constituted the electric arc by-pass shunt thus from the heated filament gas protective welding gun; Wire-feed motor (8) respectively guide electric pole assembly (1) and heated filament cable composite-joint (5) wire feed is welded, during welding conducting rod assembly (1) preceding, heated filament ignition tip (2) after vertically advance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101724079A CN102837118A (en) | 2011-06-24 | 2011-06-24 | Electric arc by-pass self-heating wire gas protection welding torch |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101724079A CN102837118A (en) | 2011-06-24 | 2011-06-24 | Electric arc by-pass self-heating wire gas protection welding torch |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102837118A true CN102837118A (en) | 2012-12-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011101724079A Pending CN102837118A (en) | 2011-06-24 | 2011-06-24 | Electric arc by-pass self-heating wire gas protection welding torch |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102837118A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103521895A (en) * | 2013-09-22 | 2014-01-22 | 天津大学 | Wire side feeding clamping mechanism for welding |
| CN105215525A (en) * | 2015-09-09 | 2016-01-06 | 哈尔滨工程大学 | Bypass heated filament plasma arc welding (PAW) connection device and welding method |
| CN106378521A (en) * | 2016-11-22 | 2017-02-08 | 江苏阿斯美特精工科技有限公司 | Paraxial hot-wire welding gun and device as well as welding method |
| CN108311768A (en) * | 2018-04-04 | 2018-07-24 | 苏州大学 | Manual soldering apparatus |
| CN111531252A (en) * | 2020-05-08 | 2020-08-14 | 西南交通大学 | Method and device for improving thin-wall part GMA additive manufacturing efficiency and heat accumulation |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1080770A (en) * | 1996-09-05 | 1998-03-31 | Mitsubishi Heavy Ind Ltd | Tig welding method |
| US20080190900A1 (en) * | 2007-02-12 | 2008-08-14 | Yuming Zhang | Arc Welder and Related System |
| CN101530943A (en) * | 2009-04-23 | 2009-09-16 | 哈尔滨工程大学 | Bypass shunt double-sided arc welding device and welding method |
-
2011
- 2011-06-24 CN CN2011101724079A patent/CN102837118A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1080770A (en) * | 1996-09-05 | 1998-03-31 | Mitsubishi Heavy Ind Ltd | Tig welding method |
| US20080190900A1 (en) * | 2007-02-12 | 2008-08-14 | Yuming Zhang | Arc Welder and Related System |
| CN101530943A (en) * | 2009-04-23 | 2009-09-16 | 哈尔滨工程大学 | Bypass shunt double-sided arc welding device and welding method |
Non-Patent Citations (4)
| Title |
|---|
| 武传松等: "DE-GMAW高速电弧焊工艺机理的研究", 《金属学报》 * |
| 王元良等: "双丝单弧预热填丝焊研究", 《焊管》 * |
| 王春茂: "双丝单弧气体保护焊工艺", 《焊接技术》 * |
| 石玗等: "旁路耦合电弧MIG焊数据采集系统的设计与实现", 《兰州理工大学学报》 * |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103521895A (en) * | 2013-09-22 | 2014-01-22 | 天津大学 | Wire side feeding clamping mechanism for welding |
| CN105215525A (en) * | 2015-09-09 | 2016-01-06 | 哈尔滨工程大学 | Bypass heated filament plasma arc welding (PAW) connection device and welding method |
| CN105215525B (en) * | 2015-09-09 | 2018-07-31 | 哈尔滨工程大学 | Bypass heated filament plasma arc welding (PAW) connection device and welding method |
| CN106378521A (en) * | 2016-11-22 | 2017-02-08 | 江苏阿斯美特精工科技有限公司 | Paraxial hot-wire welding gun and device as well as welding method |
| CN106378521B (en) * | 2016-11-22 | 2019-04-26 | 江苏阿斯美特精工科技有限公司 | Paraxonic heated filament welding gun and welder and welding method |
| CN108311768A (en) * | 2018-04-04 | 2018-07-24 | 苏州大学 | Manual soldering apparatus |
| CN111531252A (en) * | 2020-05-08 | 2020-08-14 | 西南交通大学 | Method and device for improving thin-wall part GMA additive manufacturing efficiency and heat accumulation |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20121226 |