CN102831971A - Ultra-high temperature resistant low-noise cable - Google Patents

Ultra-high temperature resistant low-noise cable Download PDF

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Publication number
CN102831971A
CN102831971A CN2012103143760A CN201210314376A CN102831971A CN 102831971 A CN102831971 A CN 102831971A CN 2012103143760 A CN2012103143760 A CN 2012103143760A CN 201210314376 A CN201210314376 A CN 201210314376A CN 102831971 A CN102831971 A CN 102831971A
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China
Prior art keywords
pure nickel
temperature resistant
semiconductive
low noise
cable
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CN2012103143760A
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CN102831971B (en
Inventor
钱科
朱华山
王开宇
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Jiangsu Yongding Electric Co.,Ltd.
Jiangsu Etern Co Ltd
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JIANGSU YONGDING ELECTRIC CO Ltd
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Abstract

The invention discloses an ultra-high temperature resistant low-noise cable, comprising a plurality of strands of pure nickel stranded conductors which are wrapped in the same pure nickel wire woven main shielding layer, wherein a composite outer protecting layer is wrapped outside the pure nickel wire woven main shielding layer; a semiconducting composite inner shielding layer, a composite insulating layer, a semiconducting composite outer shielding layer and a pure nickel wire woven sub-shielding layer are sequentially wrapped outside each strand of pure nickel stranded conductor. The ultra-high temperature resistant low-noise cable solves the problem that the low-noise cable has no ultra-high temperature resistance property in the prior art, solves the contradiction between low noise and high-temperature resistance requirement of the cable by the material selection, cable structure and proper process design, and provides a low-noise cable which can be used at 1000 DEG C for a long term.

Description

The superhigh temperature resistant low noise cable
Technical field
The present invention relates to a kind of low noise cable, but the low noise cable of especially a kind of long-term work under 1000 ℃ of hyperthermal environments.
Background technology
Under extraneous factor effects such as bending, vibration, impact, variations in temperature, cable itself will produce a certain amount of electrostatic signal (or claim the construction of cable noise), usually construction of cable noise will be referred to as low noise cable less than the cable of 5mV.Tiny signal measurement in a plurality of fields such as industrial measurement and control, medical science, national defence all need be used low noise cable.More common low noise cable has polyethylene insulation low noise cable, F46 insulation low noise cable, the low noise cable of anti-irradiation, low electric capacity low noise cable, watertight low noise cable etc. at present, but lacks the low noise cable of superhigh temperature resistant grade.
Summary of the invention
Technical problem to be solved by this invention provides a kind of superhigh temperature resistant low noise cable, through structure and Material Selection, make its can long-term work under hyperthermal environments, and noise is low during work.
In order to solve the problems of the technologies described above, the technical scheme that the present invention adopted is:
A kind of superhigh temperature resistant low noise cable comprises that multiply all is wrapped in same pure nickel wire and weaves the pure nickel stranded conductor in total screen, and said pure nickel wire weaves total screen and also is enclosed with compound outer jacket outward; Said per share pure nickel stranded conductor all is enclosed with the compound internal shield of semiconductive, composite insulation layer, the compound outer shielding layer of semiconductive and pure nickel wire braiding sub-shield outward successively.
Aforesaid superhigh temperature resistant low noise cable is characterized in that: said compound outer jacket includes the silicon oxide fibre silk braiding outer jacket and first high temperature coating from inside to outside successively.
Aforesaid superhigh temperature resistant low noise cable is characterized in that: the compound internal shield of said semiconductive includes the first semiconductive ceramic silastic-layer and the first semiconductive silicon oxide fibre silk braid from inside to outside successively.
Aforesaid superhigh temperature resistant low noise cable is characterized in that: said composite insulation layer includes mica lapped insulation layer, silicon oxide fibre silk braiding insulating barrier and second high temperature coating from inside to outside successively.
Aforesaid superhigh temperature resistant low noise cable is characterized in that: the compound outer shielding layer of said semiconductive includes the second semiconductive ceramic silastic-layer from inside to outside successively and the braiding of the second semiconductive silicon oxide fibre silk is covered.
Aforesaid superhigh temperature resistant low noise cable is characterized in that: the said first semiconductive ceramic silastic-layer and the second semiconductive ceramic silastic-layer are extrusion type, and thickness is 0.2mm-1.5mm.
Aforesaid superhigh temperature resistant low noise cable is characterized in that: the pure nickel wire high-tension braiding that said pure nickel wire braiding sub-shield employing diameter is 0.08mm-0.25mm forms, and count is greater than 80%.
Aforesaid superhigh temperature resistant low noise cable is characterized in that: said pure nickel wire weaves total screen and closely contacts with each pure nickel wire braiding sub-shield.
The invention has the beneficial effects as follows: through adopting multiply pure nickel stranded conductor, the compound inside and outside screen of semiconductive, composite insulation layer, pure nickel wire braiding sub-shield and total screen; Ad hoc structure and technologies such as compound outer jacket have the flexibility of ordinary silicon rubber cable under the normal temperature, be easy to use and lay; In the time of 1000 ℃, because the design of the special construction of selected materials characteristic and this cable, the cable of this moment is heatproof but also firm structure is arranged not only; Also keep good electric property, thereby realized the high-temperature resistant low-noise characteristic of cable, the different qualities when having made full use of the high low temperature of ceramicization silicon rubber and the high-temperature stability of silicon oxide fibre silk; The measuring junction of having realized this cable satisfies the high-temperature resistant low-noise requirement; The instrument link of cable also satisfies the low noise requirement simultaneously, also has more flexibility, the convenient use.
Make cable of the present invention have following advantage:
1, long-term nominal operation temperature range is :-60~1000 ℃;
2, satisfy B level fire-resisting cable requirement among the standard GB12666;
3, when 1000 ℃ and following temperature, the structureborne noise≤5mV of cable;
4, cable is soft before high temperature burns candle, and it is convenient to lay and install.
Description of drawings
Fig. 1 is the structural representation of superhigh temperature resistant low noise cable of the present invention.
Embodiment
To combine Figure of description below, the present invention will be further described.
As shown in Figure 1; A kind of superhigh temperature resistant low noise cable; Comprise that multiply all is wrapped in same pure nickel wire and weaves the pure nickel stranded conductor 1 in total screen 10, said pure nickel wire weaves total screen 10 outer compound outer jackets of being made up of the silicon oxide fibre silk braiding outer jacket 11 and first high temperature coating 12 that also wrap up; The said per share pure nickel stranded conductor 1 outer compound internal shield of forming by the first semiconductive ceramic silication rubber layer 2 and the first semiconductive silicon oxide fibre silk braid 3 of semiconductive that all is enclosed with; The compound internal shield of semiconductive is wrapped with the composite insulation layer of being made up of mica lapped insulation layer 4, silicon oxide fibre silk braiding insulating barrier 5 and second high temperature coating 6; Composite insulation layer is wrapped with the compound outer shielding layer of being made up of the second semiconductive ceramic silastic-layer 7 and the second semiconductive silicon oxide fibre silk braid 8 of semiconductive; The compound outer shielding layer of semiconductive is wrapped with pure nickel wire braiding sub-shield 9.
Pure nickel stranded conductor 1 adopts bundle to close or stranded technology, makes it to become the multiply core, guarantees that stranded conductor has corresponding pliability and rounding property, and guarantees that oxidation fusing can not take place conductor in the time of 1000 ℃; Through outside pure nickel stranded conductor 1, wrap up outer 7, the second semiconductive silicon oxide fibre silk braid 8 of the first semiconductive ceramic silastic-layer 2, the first semiconductive silicon oxide fibre silk braid 3, mica lapped insulation layer 4, silicon oxide fibre silk braiding insulating barrier 5, second high temperature coating 6, the second semiconductive ceramic silicon rubber successively, pure nickel wire weaves sub-shield 9; Guaranteed the Stability Analysis of Structures of cable, and the electrostatic signal (also can be referred to as structureborne noise) that cable itself is produced has dropped to minimum.When 500 ℃ of high temperature; The semiconductive ceramic silicon rubber internal shield 2 of cable is potteryization fully; During to 1000 ℃ of superhigh temperature; The composite insulation layer of being made up of mica lapped insulation layer 4, the silicon oxide fibre silk braiding insulating barrier 5 and second high temperature coating 6 still can keep excellent electric characteristics, and under the acting in conjunction of the first semiconductive ceramic silication rubber layer 2, the first semiconductive silicon oxide fibre silk braid 3 and pure nickel stranded conductor 1, cable at this moment is heatproof but also firm structure is arranged not only; Also keep electric property, thereby realized the high-temperature resistant low-noise characteristic of cable.
The first semiconductive ceramic silastic-layer 2 and second semiconductive ceramic words silicon rubber 7 are extrusion type, and thickness is 0.2mm-1.5mm, and production technology is simple relatively, and each item process conditions are prone to transfer and are prone to control, and make the total cost of product also cheap relatively.
Pure nickel wire braiding sub-shield 9 employing diameters are that the pure nickel wire high-tension braiding of 0.08mm-0.25mm forms; Count is greater than 80%; Pure nickel wire weaves total screen 10 and closely contacts with each pure nickel wire braiding sub-shield 9, and ground connection during use has been guaranteed the reliability of metallic shield; And shielded the interference of outer signals to cable itself, guaranteed cable low noise characteristic.
In sum, superhigh temperature resistant low noise cable provided by the invention solves the contradiction of cable low noise characteristic, high temperature resistant requirement through material selection, cable structure and suitable technological design, provide a kind of can be for a long time at the low noise cable of 1000 ℃ of uses.
More than show and described basic principle of the present invention, principal character and advantage.The technical staff of the industry should understand; The present invention is not restricted to the described embodiments; That describes in the foregoing description and the specification just explains principle of the present invention; Under the prerequisite that does not break away from spirit and scope of the invention, the present invention also has various changes and modifications, and these variations and improvement all fall in the scope of the invention that requires protection.The present invention requires protection range by appending claims and equivalent circle thereof.

Claims (8)

1. superhigh temperature resistant low noise cable is characterized in that: comprise that multiply all is wrapped in same pure nickel wire and weaves the pure nickel stranded conductor (1) in total screen (10), said pure nickel wire weaves that total screen (10) is outer also to be enclosed with compound outer jacket; The outer compound internal shield of semiconductive, composite insulation layer, the compound outer shielding layer of semiconductive and the pure nickel wire braiding sub-shield (9) of all being enclosed with successively of said per share pure nickel stranded conductor (1).
2. superhigh temperature resistant low noise cable according to claim 1 is characterized in that: said compound outer jacket includes silicon oxide fibre silk braiding outer jacket (11) and first high temperature coating (12) from inside to outside successively.
3. superhigh temperature resistant low noise cable according to claim 1 and 2 is characterized in that: the compound internal shield of said semiconductive includes the first semiconductive ceramic silastic-layer (2) and the first semiconductive silicon oxide fibre silk braid (3) from inside to outside successively.
4. superhigh temperature resistant low noise cable according to claim 3 is characterized in that: said composite insulation layer includes mica lapped insulation layer (4), silicon oxide fibre silk braiding insulating barrier (5) and second high temperature coating (6) from inside to outside successively.
5. superhigh temperature resistant low noise cable according to claim 4 is characterized in that: the compound outer shielding layer of said semiconductive includes the second semiconductive ceramic silastic-layer (7) and the second semiconductive silicon oxide fibre silk braid (8) from inside to outside successively.
6. superhigh temperature resistant low noise cable according to claim 5 is characterized in that: the said first semiconductive ceramic silastic-layer (2) and the second semiconductive ceramic silastic-layer (7) are extrusion type, and thickness is 0.2mm-1.5mm.
7. superhigh temperature resistant low noise cable according to claim 6 is characterized in that: said pure nickel wire braiding sub-shield (9) employing diameter is that the pure nickel wire high-tension braiding of 0.08mm-0.25mm forms, and count is greater than 80%.
8. superhigh temperature resistant low noise cable according to claim 7 is characterized in that: said pure nickel wire weaves total screen (10) and closely contacts with each pure nickel wire braiding sub-shield (9).
CN201210314376.0A 2012-08-30 2012-08-30 Ultra-high temperature resistant low-noise cable Active CN102831971B (en)

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CN102831971B CN102831971B (en) 2014-06-18

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103093880A (en) * 2013-02-21 2013-05-08 江苏永鼎电气有限公司 Low-cost flexible high-temperature-resistant low-noise cable
CN103531277A (en) * 2013-10-25 2014-01-22 特变电工(德阳)电缆股份有限公司 Heat and cold resistant flexible cable

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2037862U (en) * 1988-07-23 1989-05-17 国家机械工业委员会上海电缆研究所 High-temp. insulated measurement and control wires
CN101752031A (en) * 2010-01-15 2010-06-23 上海特缆电工科技有限公司 Heat-resisting service cable and production method thereof
CN202196613U (en) * 2011-08-18 2012-04-18 吴林权 Double-shaft cable
CN202205484U (en) * 2011-08-12 2012-04-25 上海特种电线电缆(集团)有限公司 Safe environmental protection type waterproof fireproof cable
CN202816464U (en) * 2012-08-30 2013-03-20 江苏永鼎电气有限公司 Ultra-high temperature resistant low-noise cable

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2037862U (en) * 1988-07-23 1989-05-17 国家机械工业委员会上海电缆研究所 High-temp. insulated measurement and control wires
CN101752031A (en) * 2010-01-15 2010-06-23 上海特缆电工科技有限公司 Heat-resisting service cable and production method thereof
CN202205484U (en) * 2011-08-12 2012-04-25 上海特种电线电缆(集团)有限公司 Safe environmental protection type waterproof fireproof cable
CN202196613U (en) * 2011-08-18 2012-04-18 吴林权 Double-shaft cable
CN202816464U (en) * 2012-08-30 2013-03-20 江苏永鼎电气有限公司 Ultra-high temperature resistant low-noise cable

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103093880A (en) * 2013-02-21 2013-05-08 江苏永鼎电气有限公司 Low-cost flexible high-temperature-resistant low-noise cable
CN103531277A (en) * 2013-10-25 2014-01-22 特变电工(德阳)电缆股份有限公司 Heat and cold resistant flexible cable
CN103531277B (en) * 2013-10-25 2016-08-17 特变电工(德阳)电缆股份有限公司 Heat-resisting cold-resistant flexible cable

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Effective date of registration: 20180209

Address after: Town in Wujiang City, Suzhou City, Jiangsu province 215211 National Highway 318, the north section of 74K

Co-patentee after: Jiangsu Etern Co., Ltd.

Patentee after: Jiangsu Yongding Electric Co.,Ltd.

Address before: Town in Wujiang City, Suzhou City, Jiangsu province 215211 National Highway 318, the north section of 74K

Patentee before: Jiangsu Yongding Electric Co.,Ltd.

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