CN102830301A - Special detection device for mechanization pavement manipulating box - Google Patents
Special detection device for mechanization pavement manipulating box Download PDFInfo
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- CN102830301A CN102830301A CN2012102806070A CN201210280607A CN102830301A CN 102830301 A CN102830301 A CN 102830301A CN 2012102806070 A CN2012102806070 A CN 2012102806070A CN 201210280607 A CN201210280607 A CN 201210280607A CN 102830301 A CN102830301 A CN 102830301A
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- branch road
- aviation socket
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Abstract
The invention relates to a special detection device for a mechanization pavement manipulating box, which consists of a group of display branches consisting of a direct-current 24V power supply, a switch SA, a direct-current relay KA, a resistor, an aerial socket and a manipulation assembly cable, wherein the manipulation assembly cable is respectively and correspondently connected with a second aerial socket and detection switches K1, ......, K9 in the manipulating box. Due to adopting the special detection device, the problem of the manipulating box that the production and inspection interval time is long, and the labor and energy consumption in the detection process are wasted can be solved, and the manufacturing risk and the entire manufacturing period of the device can be reduced. The special detection device can provide functional detection for the production of the manipulating box and the movable manipulating cable of pavement equipment accessories and also can be used for production detection and the fault identification in the application process of the manipulating box and the movable manipulating cable of the mechanization pavement accessories.
Description
Technical field:
The invention belongs to mechanical electric wireline inspection field, the special detection device of particularly a kind of mechanization road surface maneuver box.
Background technology:
The electric vigour part of the maneuver box of existing mechanization road surface electrical system (per car 2 covers) is many; Complex circuit, pad is many, and technological requirement is high; After assembling completes; Detecting whether correct method of its electric components, circuit and electrical principle, is that the assembling on the mechanization road surface (comprising fitting-out, pipe dress, hydraulic pressure, electric wiring etc.) is accomplished, after the mechanical action debugging finishes; Be connected on the electrically operated interface on mechanization road surface, check, detect through control system action situation electric, hydraulic pressure.
The shortcoming and the drawback of its existence are:
1) production of maneuver box and inspection interval time are long.
When 2) detecting, start the engine of chassis, must be through self check, inspection mutually, specially inspection could be passed through, the check of each process needs 3 operators, causes the waste of manpower and energy consumption.
3) in the testing process if the components and parts problem occurs or cause with schematic diagram and be not inconsistent because of making carelessness, need purchase electric components again, even electricity, liquid misoperation, damage equipment etc., therefore will improve equipment manufacturing risk, influence the self-contained manufacturing cycle.
4) if its when producing as the road surface accessory, the same time does not have again that the road surface equipment is made or progress when asynchronous, will cause this accessory can't carry out Function detection.
Summary of the invention:
The objective of the invention is in order to solve shortcoming and the drawback that above-mentioned testing process exists; Provide a kind of fast, economical, effectively detect the pick-up unit of mechanization road surface maneuver box function, thereby make the Function detection of maneuver box satisfy the requirement of producing with inspection specifications.
For realizing the object of the invention, following technical solution has been proposed:
1, the special detection device of mechanization road surface maneuver box is characterized in that comprising:
A, direct supply and the first aviation socket;
Be connected a switch S A and DC relay KA between b, dc power anode and the first aviation socket; And through the control circuit power supply of the first aviation socket in maneuver box; DC relay KA is through the control circuit power supply of the first aviation socket in maneuver box, and DC relay KA negative pole is connected with dc power cathode;
Project of being made up of resistance and light emitting diode of corresponding respectively connection shows branch road in one group of jack on c, the first aviation socket, and project shows that the branch road negative pole is connected with dc power cathode;
D, the first aviation socket are through handling the assembly cable, with the corresponding connection of the second aviation socket in the maneuver box;
Detector switch corresponding connection respectively in the jack of e, the second aviation socket and the maneuver box.
On the basis of technique scheme, following further technical scheme can be arranged:
The contact KA of DC relay and outage show that branch road forms and normally closedly are connected, form often to open with energising demonstration branch road and be connected; The switching electricity shows that an end of branch road is connected with the 24V dc power cathode with the corresponding connection of jack, the other end of the first aviation socket; The switching electricity shows route first an aviation socket, handles assembly cable and the corresponding connection of the second aviation socket; And is connected with control circuit in the maneuver box through the second aviation socket, the electric demonstration of said switching branch road is made up of resistance and light emitting diode respectively.
Described project shows that branch road is respectively transportation and shows that branch road, operation show branch road, lay and show branch road, remove to receive and show branch road, take in and show that branch road, overflow show that branch road, non-follow-up show branch road, the demonstration branch road of pulling pin.
Among the present invention, when the energized switch, direct supply gets electric through DC relay and supplies power to the maneuver box control circuit; An end aviation plug of handling the assembly cable is plugged on the aviation socket of pick-up unit; Other end aviation plug is inserted on the aviation socket of maneuver box to be checked, each CS of difference manipulation box, and the corresponding pilot lamp of corresponding pick-up unit is luminous; Show that all circuit of maneuver box connect correctly, components and parts are normal, through check, detection; If corresponding pilot lamp is not luminous or other pilot lamp is luminous then show that the circuit malunion of maneuver box is true or components and parts are undesired.
Technical scheme of the present invention is the control principle figure according to the maneuver box on mechanization road surface; The simulated operation action indication of design maneuver box; Supplied power to maneuver box through the switch and the protective device of this pick-up unit by direct current 24V power supply, power supply and each control action link tester are crossed aviation plug and are connected with the socket of maneuver box is supporting.The present invention has production and the inspection interval time that shortens maneuver box; Enhance productivity; Reduce cost; Ensure the quality of products, reduce equipment and make risk and the advantage of manufacturing cycle, the while also equips the maneuver box of accessory for the road surface and manufacturing of cable handled in activity and Fault Identification provides pick-up unit fast.
Advantage of the present invention:
The present invention compared with prior art, its remarkable advantage is:
(1) advantage be to shorten maneuver box production and proving time at interval, guarantee the equipment quality of production, improve equipment production efficiency, reduce the equipment production cost, make risk and manufacturing cycle.The detection of existing mechanization road surface electrical system maneuver box can only be after the self-contained production and assembly in mechanization road surface, just can test, detect, and changes into by special use and surveys the device detection, can after maneuver box complete, carry out self check at once, examine mutually and specially examine.
(2) principle of this pick-up unit and composition are simple, maintenance cost is cheap.Three inspection processes of an existing cover maneuver box are needing 30 minutes under the situation smoothly at least, and the engine energy consumption is at 35-40 minute, the check of each process, and operating personnel need 3 people, and want secure personnel; Only need about 10 minutes and adopt pick-up unit to detect three inspection processes, 1 people operation gets final product, and electric current has only 10-20MA not have the problem of engine energy consumption.This pick-up unit also can be used as the time special detection device that road surface equipment accessory (maneuver box and the movable cable of handling) is made.
Description of drawings:
Fig. 1 pick-up unit electrical schematic diagram of the present invention;
The connection layout of Fig. 2 pick-up unit of the present invention and maneuver box.
Embodiment:
Below in conjunction with accompanying drawing the best example of implementing of the present invention is described in further detail:
As shown in Figure 1, the present invention provides the special detection device of a kind of mechanization road surface maneuver box, comprises following basic composition:
A, direct supply DC24V and the first aviation socket CZ1;
Be connected a switch S A and DC relay KA between b, dc power anode and the first aviation socket CZ1, and through the control circuit power supply of the first aviation socket CZ1 in maneuver box, the DC relay negative pole is connected with dc power cathode;
Project of being made up of resistance and light emitting diode of corresponding respectively connection shows branch road in one group of jack on c, the first aviation socket CZ1, and project shows that the branch road negative pole is connected with dc power cathode;
D, the first aviation socket CZ1 are through handling the assembly cable, with the corresponding connection of the second aviation socket CZ2 in the maneuver box;
Detector switch K1.K2 in the jack of e, the second aviation socket CZ2 and the maneuver box ... ..K8 corresponding respectively the connection.
In addition, the contact KA of DC relay and outage show that branch road forms and normally closedly are connected, form often to open with energising demonstration branch road and be connected; The switching electricity shows that an end of branch road is connected with the 24V dc power cathode with the corresponding connection of jack, the other end of the first aviation socket CZ1; The switching electricity shows route first an aviation socket CZ1, handles assembly cable and the corresponding connection of the second aviation socket CZ2; And is connected with control circuit in the maneuver box through the second aviation socket CZ2, the electric demonstration of said switching branch road is made up of resistance and light emitting diode respectively.
Described project shows that branch road is respectively transportation and shows that branch road, operation show branch road, lay and show branch road, remove to receive and show branch road, take in and show that branch road, overflow show that branch road, non-follow-up show branch road, the demonstration branch road of pulling pin.
Before the detection; Must at first close the power switch of pick-up unit and maneuver box to be checked; Correct again joint detection device and direct current 24V power supply; The arbitrary end aviation plug that to handle the assembly cable then is plugged on the aviation socket of pick-up unit, and the other end aviation plug that will handle the assembly cable when detecting is inserted on the aviation socket of maneuver box to be checked, connects the power switch of pick-up unit and maneuver box to be checked successively; During the power supply indicating correct; Whether each CS of manipulation box respectively again, the simulated action indication title of observing pick-up unit be consistent with operated CS title and the pilot lamp title of maneuver box, correct as if the consistent control circuit that this action of maneuver box is described, components and parts are normal; Whole simulated action indications are consistent with each denomination of dive of maneuver box and indication, explain that all circuit of maneuver box connect correctly, components and parts are normal, through checking, detecting.Carry out next maneuver box when detecting, only need close the power switch of pick-up unit and maneuver box to be checked, pull up, be inserted on the maneuver box to be checked and can detect being connected the aviation plug that detects the maneuver box that finishes.
So that wherein one the tunnel to detect be example, specifically describe testing process: detect wherein transportation function like needs, then connect pick-up unit and maneuver box to be detected now by above-mentioned requirements; As shown in Figure 1, the end aviation plug that at first will handle the assembly cable is plugged on the aviation socket of pick-up unit, and other end aviation plug is inserted on the aviation socket of maneuver box to be detected; Toggle switch SA; Connect the 24V direct supply, DC relay KA coil gets electric, and KA relay main contact is connected; The the 13rd, No. 14 cable through handling the assembly cable provides cathode power supply to maneuver box to be detected, when the K switch of stirring on the maneuver box
2During to travel position, K switch then
2One end links to each other with the control circuit of maneuver box; The other end links to each other with No. 4 jacks on the aviation socket; And connect cable No. 4, and the other end of No. 4 cable and the resistance of L2 branch road and light emitting diode are connected, and the negative pole of the light emitting diode of L2 branch road links to each other with the negative pole of 24V direct supply and forms path; The L2 branch road lumination of light emitting diode of corresponding pick-up unit is accomplished the detection of transportation function.As it is the same to detect the operation function method, as long as toggle switch K
2Just can detect operation function to job state, just passable as long as other function detecting methods are stirred the master cock of corresponding function to corresponding state.
Adopt production and proving time that the advantage of above scheme is to shorten maneuver box at interval, guarantee the equipment quality of production, improve equipment production efficiency, reduce the equipment production cost, make risk and manufacturing cycle.The detection of existing mechanization road surface electrical system maneuver box can only be after the self-contained production and assembly in mechanization road surface, just can test, detect, and changes into by special use and surveys the device detection, can after maneuver box complete, carry out self check at once, examine mutually and specially examine.The principle of this pick-up unit and composition are simple in addition, maintenance cost is cheap.Three inspection processes of an existing cover maneuver box are needing 30 minutes under the situation smoothly at least, and the engine energy consumption is at 35-40 minute, the check of each process, and operating personnel need 3 people, and want secure personnel; Only need about 10 minutes and adopt pick-up unit to detect three inspection processes, 1 people operation gets final product, and electric current has only 10-20MA not have the problem of engine energy consumption.This pick-up unit also can be used as the special detection device of road surface accessory (maneuver box and the movable cable of handling) when making.
Claims (3)
1. the special detection device of mechanization road surface maneuver box is characterized in that comprising:
A, direct supply and the first aviation socket;
Be connected a switch S A and DC relay KA between b, dc power anode and the first aviation socket CZ1, DC relay KA is through the control circuit power supply of the first aviation socket CZ1 in maneuver box, and the DC relay negative pole is connected with dc power cathode;
Project of being made up of resistance and light emitting diode of corresponding respectively connection shows branch road in one group of jack on c, the first aviation socket CZ1, and project shows that the branch road negative pole is connected with dc power cathode;
D, the first aviation socket CZ1 are through handling the assembly cable, with the corresponding connection of the second aviation socket CZ2 in the maneuver box;
Detector switch corresponding connection respectively in the jack of e, the second aviation socket CZ2 and the maneuver box.
2. the special detection device of mechanization according to claim 1 road surface maneuver box is characterized in that: the contact KA of DC relay and outage show that branch road forms and normally closedly are connected, form often to open with energising demonstration branch road and be connected; The switching electricity shows that an end of branch road is connected with the 24V dc power cathode with the corresponding connection of jack, the other end of the first aviation socket CZ1; The switching electricity shows that branch road is through the first aviation socket CZ1, manipulation assembly cable and the corresponding connection of the second aviation socket CZ2; And is connected with control circuit in the maneuver box through the second aviation socket CZ2, the electric demonstration of said switching branch road is made up of resistance and light emitting diode respectively.
3. the special detection device of mechanization according to claim 1 road surface maneuver box is characterized in that: described project shows that branch road is respectively transportation and shows that branch road, operation show branch road, lay and show branch road, remove to receive and show branch road, take in and show that branch road, overflow show that branch road, non-follow-up show branch road, the demonstration branch road of pulling pin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102806070A CN102830301A (en) | 2012-08-09 | 2012-08-09 | Special detection device for mechanization pavement manipulating box |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102806070A CN102830301A (en) | 2012-08-09 | 2012-08-09 | Special detection device for mechanization pavement manipulating box |
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| CN102830301A true CN102830301A (en) | 2012-12-19 |
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| CN2012102806070A Pending CN102830301A (en) | 2012-08-09 | 2012-08-09 | Special detection device for mechanization pavement manipulating box |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104834306A (en) * | 2015-04-29 | 2015-08-12 | 哈尔滨飞机工业集团有限责任公司 | Transporter air-conditioning system control circuit tester |
| CN104865484A (en) * | 2014-02-26 | 2015-08-26 | 南车株洲电力机车研究所有限公司 | Megawatt-class wind turbine hub cable detection device and detection method thereof |
| CN105045198A (en) * | 2015-04-13 | 2015-11-11 | 杭州新马电梯有限公司 | Automatic detection cabinet for integrated elevator bus box |
| CN106680607A (en) * | 2015-11-09 | 2017-05-17 | 宁夏琪凯节能设备有限公司 | Energy conservation test device |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN202794378U (en) * | 2012-08-09 | 2013-03-13 | 蚌埠市神舟机械有限公司 | Special detecting device for mechanical roadway control box |
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2012
- 2012-08-09 CN CN2012102806070A patent/CN102830301A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN202794378U (en) * | 2012-08-09 | 2013-03-13 | 蚌埠市神舟机械有限公司 | Special detecting device for mechanical roadway control box |
Non-Patent Citations (1)
| Title |
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| 沈放等: "自制通机开关盒检测箱", 《电子制作》, no. 1, 31 December 2008 (2008-12-31) * |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104865484A (en) * | 2014-02-26 | 2015-08-26 | 南车株洲电力机车研究所有限公司 | Megawatt-class wind turbine hub cable detection device and detection method thereof |
| CN104865484B (en) * | 2014-02-26 | 2017-11-14 | 南车株洲电力机车研究所有限公司 | A kind of hub of megawatt wind generating set cable detecting device and detection method |
| CN105045198A (en) * | 2015-04-13 | 2015-11-11 | 杭州新马电梯有限公司 | Automatic detection cabinet for integrated elevator bus box |
| CN105045198B (en) * | 2015-04-13 | 2019-06-07 | 杭州新马电梯有限公司 | The automatic detection cabinet of the total wire box of integrated type elevator |
| CN104834306A (en) * | 2015-04-29 | 2015-08-12 | 哈尔滨飞机工业集团有限责任公司 | Transporter air-conditioning system control circuit tester |
| CN104834306B (en) * | 2015-04-29 | 2017-10-31 | 哈尔滨飞机工业集团有限责任公司 | A kind of transporter Air-condition system control circuit tester |
| CN106680607A (en) * | 2015-11-09 | 2017-05-17 | 宁夏琪凯节能设备有限公司 | Energy conservation test device |
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Application publication date: 20121219 |