CN102828579B - A kind of keel imbedded and fastened can assembled anti-cracking and seepage control permanent column shuttering - Google Patents

A kind of keel imbedded and fastened can assembled anti-cracking and seepage control permanent column shuttering Download PDF

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Publication number
CN102828579B
CN102828579B CN201210295817.7A CN201210295817A CN102828579B CN 102828579 B CN102828579 B CN 102828579B CN 201210295817 A CN201210295817 A CN 201210295817A CN 102828579 B CN102828579 B CN 102828579B
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corner panel
connection strap
cement
composite material
base composite
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CN201210295817.7A
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CN102828579A (en
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徐世烺
黄博滔
李庆华
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Zhejiang University ZJU
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CHANGZHOU GUBANG COMPOSITE MATERIAL TECHNOLOGY CO LTD
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The invention discloses a kind of keel imbedded and fastened can assembled anti-cracking and seepage control permanent column shuttering, comprises die plate corner panel and connector.The present invention uses as column template in industry and Civil structure, hydro-structure and port sea structure isostructural cylinder stage of building, build shaping rear double do this structure protected apron and external protection bear a part of load.Template provided by the present invention can make of following several different kinds material: superhigh tenacity cement-base composite material UHTCC, non metal fiber woven net flock combined reinforced concrete base composite material, gauze wire cloth flock combined reinforced concrete base composite material etc., have simple for production, easy to use, durability is high, the feature that control critical eigenvalue is carried out.

Description

A kind of keel imbedded and fastened can assembled anti-cracking and seepage control permanent column shuttering
Technical field
Patent of the present invention belongs to a kind of construction formwork; specifically a kind of high-durability permanent formwork being mainly used in industry and Civil structure, hydro-structure and the isostructural cylinder of port sea structure; use as template in the stage of building; build shaping rear double protected apron and the external protection doing structure, bear the structural load of a part simultaneously.
Background technology
At present, in domestic construction field, industry uses the template such as wooden form, steel form usually with Civil structure, hydro-structure and the port isostructural cylinder of sea structure, there is the unfavorable factors such as consumption is large, dismounting is inconvenient, have enough to meet the need costly, utilization rate is low.Endurance issues is one of subject matter of facing of reinforced concrete structure all the time.In structure under conventional situation, ordinary concrete surface is naturally exposed, and durability is lower, and the house of current China nearly 50% enters the ageing step, and namely the building of 23.4 hundred million square metres faces endurance issues.In addition, to carry out using cracking resistance as controlled condition designing be hydro-structure, sea, port structure etc. is different from the key character of other types building structure, the normal work that ordinary concrete problem easy to crack not only can affect hydro-structure etc. also can affect its durability and application life, the serious safe operation that even can affect structure.Some is industry and more scabrous problem in Civil structure, hydro-structure and the construction such as structure of sea, port and use procedure all the time above.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of keel imbedded and fastened can assembled anti-cracking and seepage control permanent column shuttering, to improve the unfavorable factor that conventional template is brought, improve structure durability simultaneously, reduce structure later maintenance cost and the application life of final extending structure, for this reason, the present invention is by the following technical solutions:
It forms template by corner panel and connection strap; Described corner panel is formed main body with the first perpendicular panel and the second panel, and the both sides of corner panel have the connecting portion of inner side to corner panel or outside projection; The cross section of described connection strap is Baltimore groove, the abutting connection position of two pieces of corner panel that described Baltimore groove is adjacent with left and right fastens and adjacent with left and right for connection strap two pieces of corner panel is linked together, and described corner panel and connection strap select following different materials to make: superhigh tenacity cement-base composite material UHTCC, non metal fiber woven net and flock combined reinforced concrete base composite material, gauze wire cloth and flock combined reinforced concrete base composite material.
On the basis adopting technique scheme, the present invention also can adopt following further technical scheme:
Superhigh tenacity cement-base composite material UHTCC used, its composition comprises cement, active mineral admixture, aggregate, fiber and water, and active mineral admixture adopts the combination of flyash or flyash and one or more materials following: silicon ash, granulated blast-furnace slag, metakaolin; The maximum particle diameter of aggregate is no more than 0.5mm, fiber is one or more the combination in vinal, polyethylene fibre, aromatic polyamide fibre, fibre length is 5 ~ 25mm, diameter is 0.015 ~ 0.055mm, modulus of elasticity is 30 ~ 150GPa, tensile strength is 1000 ~ 3500MPa, ultimate elongation is 2% ~ 15%, and the weight ratio of cement and each component of active mineral admixture is:
Cement 12% ~ 55%
Flyash 45% ~ 85%
Silicon ash 0 ~ 15%
Granulated blast-furnace slag 0 ~ 10%
Metakaolin 0 ~ 20%
Above cement and each components by weight sum of active mineral admixture meet 100%;
The weight of aggregate is 1% ~ 70% with the ratio of cement and active mineral admixture gross weight, and the weight of water is 18% ~ 58% with the ratio of cement and active mineral admixture gross weight, and the volume of fiber is 1.5% ~ 2.5% of cement-base composite material cumulative volume.
When described superhigh tenacity cement-base composite material UHTCC use vinal, polyethylene fiber peacekeeping aromatic polyamide fibre three kinds of fibers strengthen simultaneously, its proportioning is:
The weight ratio of cement and each component of active mineral admixture is: cement 25%, flyash 60%, silicon ash 2%, granulated blast-furnace slag 8%, metakaolin 5%;
The maximum particle diameter of aggregate is 0.5mm, and the ratio that aggregate weigh and cement add active mineral admixture gross weight is 40%, and the ratio that weight and the cement of water add active mineral admixture gross weight is 25% ~ 45%; The volume of fiber is 1.8% ~ 2.3% of cement-base composite material cumulative volume;
The polyethylene fibre length adopted is 12mm, and diameter is 0.039mm, and tensile strength is 1620MPa, and modulus of elasticity is 42.8GPa, and ultimate elongation is 6%, and volume is 1.2% ~ 1.5% of cement-base composite material cumulative volume; Polyethylene fibre length is 12.7mm, and diameter is 0.038mm, and tensile strength is 2700MPa, and modulus of elasticity is 120GPa, and ultimate elongation is 3.5%, and volume is 0.4% ~ 0.9% of cement-base composite material cumulative volume; Aromatic polyamide fibre length is 15mm, and diameter is 0.015mm, and tensile strength is 2800MPa, and modulus of elasticity is 132GPa, ultimate elongation 2.4%, and volume is 0.2% ~ 0.4% of cement-base composite material cumulative volume.
When described superhigh tenacity cement-base composite material UHTCC uses vinal and aromatic polyamide fibre two kinds of fibers to strengthen simultaneously, its proportioning is:
Cement and each components by weight of active mineral admixture are: cement 30%, flyash 52%, granulated blast-furnace slag 3%, metakaolin 15%;
The maximum particle diameter of aggregate is 0.5mm, and the ratio that aggregate weigh and cement add active mineral admixture gross weight is 65%, and the ratio that weight and the cement of water add active mineral admixture gross weight is 20% ~ 55%; The volume of fiber is 1.8% ~ 2.2% of cement-base composite material cumulative volume;
The vinal length adopted is 12mm, and diameter is 0.039mm, and tensile strength is 1620MPa, and modulus of elasticity is 42.8GPa, and ultimate elongation is 6%, and volume is 1.6% ~ 2.0% of cement-base composite material cumulative volume; Aromatic polyamide fibre length is 15mm, and diameter is 0.015mm, and tensile strength is 2800MPa, and modulus of elasticity is 132GPa, ultimate elongation 2.4%, and volume is 0.2% ~ 0.4% of cement-base composite material cumulative volume.
When described superhigh tenacity cement-base composite material UHTCC uses vinal and polyethylene fibre two kinds of fibers to strengthen simultaneously, its proportioning is:
Cement and each components by weight of active mineral admixture are: cement 55%, flyash 45%, and the model of cement is P.II52.5R;
The maximum particle diameter of aggregate is 0.5mm, and the ratio that weight and the cement of aggregate add active mineral admixture gross weight is 50%, and the ratio that weight and the cement of water add active mineral admixture gross weight is 40% ~ 55%; The volume of fiber is 1.8% ~ 2.2% of cement-base composite material cumulative volume;
The vinal length adopted is 12mm, and diameter is 0.039mm, tensile strength is 1620MPa, modulus of elasticity is 42.8GPa, ultimate elongation is 6%, and volume is 1.2% ~ 1.9% of fibrous concrete cumulative volume; Polyethylene fibre length is 12.7mm, and diameter is 0.038mm, and tensile strength is 2700MPa, and modulus of elasticity is 120GPa, and ultimate elongation is 3.5%, and volume is 0.3% ~ 0.8% of cement-base composite material cumulative volume.
Described non metal fiber woven net and flock combined reinforced concrete base composite material are made up of non metal fiber woven net, nonmetal short fiber and cement based matrix, and described non metal fiber woven net comprises: Carbon Fibre Textile, aramid fiber mesh grid, alkali-resistant glass fibre mesh grid, vinal mesh grid, polyethylene fibre mesh grid or the assorted fibre mesh grid of being made up of above fiber shuffling; Nonmetal short fiber comprises: one or more in vinal, polyethylene fibre, carbon fiber, aramid fiber; The constituent of cement based matrix comprises: in portland cement, high alumina cement, sulphate aluminium cement one or more, active mineral fine mineral admixture, water reducing agent, meticulous sand, described active mineral fine mineral admixture is the material with pozzolanic activity.
The material of pozzolanic activity comprises one or more in flyash, silica flour, granulated blast-furnace slag, and the maximum particle diameter of meticulous sand is less than 0.6mm.
In non metal fiber woven net and flock combined reinforced concrete base composite material, the percent by volume of nonmetal short fiber this total composite volume relative is 1.5 ~ 2.5%.
The inner surface of described corner panel is distributed with some grooves; The outer surface of described connection strap is distributed with some grooves; Described connecting portion is the sidewall shape of corner panel both sides, the adjacent wall thickness summation of two pieces of panels that the Baltimore groove width of described connection strap is adjacent with left and right is suitable, and the adjacent wall of adjacent with described left and right two pieces of panels is interlocked, connect before and after the connection strap of same row, between described adjacent corner panel, between corner panel and connection strap, also pass through adhesive bond.
The present invention to be connected with many connection straps by polylith corner panel and transverse joint between described corner panel staggers mutually, the seam between connection strap and the transverse joint between corner panel mutually stagger and connect and compose column template.
The present invention can need to adjust according to using the column template that the quantity of corner panel and size are combined to form required size and shape, and meanwhile, connection strap can ensure the connection between corner panel and corner panel, thus forms complete template system.The size of column template of the present invention can meet the needs of the difformity sizes such as square, rectangle according to actual needs by the size adjusting corner panel, adjustment corner panel, connection strap quantity meet the needs of differing heights size.
Owing to adopting technical scheme of the present invention; the present invention used as template in the stage of building; build shaping after, do not need to remove, and double protected apron and the external protection doing structure; become permanent formwork; itself cost is low and also eliminate demolition cost and turnover expense, reduces engineering cost, can improve and solve the problems such as dismounting in the template constructions such as industry and the extra large structure in Civil structure, hydro-structure and port and utilization rate; reduce construction intensity, greatly can shorten the engineering time.Meanwhile, because this template is made up of superhigh tenacity cement-base composite material, non metal fiber woven net and flock combined reinforced concrete base composite material or gauze wire cloth and flock combined reinforced concrete base composite material, the feature such as there is high stretching ductility and Crack Control ability, damage tolerance is high, energy absorption capability is strong, effectively can reduce the harmful cracks of body structure surface generation and suppress crack progressing, its chloride-penetration resistance and water resistant permeance property are much better than ordinary concrete, can significantly improve durability and the application life of concrete structure.Meanwhile, adopt the structure of panel of the present invention and connector, template is by panel and the assembled assembling of connector, and have and make simply, assemble easy to use, durability is high, the feature that control critical eigenvalue is carried out.Column template provided by the present invention can also be born part-structure load and reduce column body amount of reinforcement, promotes overall efficiency.
Accompanying drawing explanation
Fig. 1 (a) is the permanent column shuttering structural representation that corner panel of the present invention and connection strap are connected into.
Fig. 1 (b) is the permanent column shuttering top view that corner panel of the present invention and connection strap are connected into.
Fig. 2 (a) is the structural representation of corner panel of the present invention.
Fig. 2 (b) is the elevation of corner panel of the present invention.
Fig. 2 (c) is the top view of corner panel of the present invention.
Fig. 2 (d) is the lateral view of corner panel of the present invention.
Fig. 2 (e) is the A-A sectional view of Fig. 2 (b).
Fig. 2 (f) is the B-B sectional view of Fig. 2 (c).
Fig. 3 (a) is the structural representation of connection strap of the present invention.
Fig. 3 (b) is the top view of connection strap of the present invention.
Fig. 3 (c) is the C-C sectional view of Fig. 3 (b).
Fig. 4 (a) is the shaft side figures such as the southwest of assembling schematic diagram of the present invention.
Fig. 4 (b) is the shaft side figures such as the southeast of assembling schematic diagram of the present invention.
Detailed description of the invention
Can assembled anti-cracking and seepage control permanent column shuttering detailed description of the invention be described further keel imbedded and fastened provided by the present invention below in conjunction with accompanying drawing, this embodiment is to explanation of the present invention, instead of makes any restriction to the present invention.
A kind of keel imbedded and fastened of the present embodiment can be connected by corner panel 10 pieces and connection strap 20 two pieces and transverse joint between described corner panel staggers mutually, the seam between connection strap and the transverse joint between corner panel mutually stagger and connect and compose by assembled anti-cracking and seepage control permanent column shuttering.Described corner panel 1 is formed main body with the first perpendicular panel 13 and the second panel 14, and the both sides of corner panel 1 have the connecting portion 10 of inner side to corner panel or outside projection; The cross section of described connection strap 2 is Baltimore groove, the abutting connection position 10 of two pieces of corner panel that described Baltimore groove is adjacent with left and right fastens and adjacent with left and right for connection strap two pieces of corner panel is linked together, and described corner panel and connection strap select following different materials to make: superhigh tenacity cement-base composite material UHTCC, non metal fiber woven net and nonmetal flock combined reinforced concrete base composite material, gauze wire cloth and flock combined reinforced concrete base composite material.
The inner surface of described corner panel 1 is distributed with some grooves 11; The outer surface of described connection strap 2 is distributed with some grooves 21; The sidewall shape of described connecting portion 10 in corner panel both sides, the adjacent wall thickness summation of two pieces of panels that the Baltimore groove width of described connection strap is adjacent with left and right is suitable, and the adjacent wall of adjacent with described left and right two pieces of panels is interlocked, connect before and after the connection strap of same row, between described adjacent corner panel 1, between corner panel 1 and connection strap 2, also pass through adhesive bond.
As shown in Fig. 4 (a) (b), below introduce the implementation method in above-mentioned situation.
1. use superhigh tenacity cement-base composite material UHTCC to make corner panel 1 and connection strap 2, superhigh tenacity cement-base composite material UHTCC used, its composition comprises cement, active mineral admixture, aggregate, fiber and water, and active mineral admixture adopts the combination of flyash or flyash and one or more materials following: silicon ash, granulated blast-furnace slag, metakaolin, the maximum particle diameter of aggregate is no more than 0.5mm, fiber is vinal, polyethylene fibre, one or more combination in aromatic polyamide fibre, fibre length is 5 ~ 25mm, diameter is 0.015 ~ 0.055mm, modulus of elasticity is 30 ~ 150GPa, tensile strength is 1000 ~ 3500MPa, ultimate elongation is 2% ~ 15%, the weight ratio of cement and each component of active mineral admixture is: cement (12% ~ 55%), flyash (45% ~ 85%), silicon ash (0 ~ 15%), granulated blast-furnace slag (0 ~ 10%), metakaolin (0 ~ 20%), above cement and each components by weight sum of active mineral admixture meet 100%, the weight of aggregate is 1% ~ 70% with the ratio of cement and active mineral admixture gross weight, and the weight of water is 18% ~ 58% with the ratio of cement and active mineral admixture gross weight, and the volume of fiber is 1.5% ~ 2.5% of cement-base composite material cumulative volume.
2, during assembling, corner panel 1 is carried out assembled from bottom to top, corner panel suitable interlaced arrangement during assembling, thus make corner panel transverse joint not on the same line, cementing agent is used to bond the cross section of each group of corner panel, as shown in Fig. 4 (a) (b).
3. use connection strap 2 to connect the bonding place, middle part of corner panel, and use cementing agent to bond each face, as shown in Fig. 4 (a) (b).The seam of connection strap 2 should be suitable interleaved with the transverse joint of corner panel, thus make it not on the same line.
During construction, size design and the assembling of carrying out corner panel and connection strap can be needed according to real size, the cross section that can be realized different size by adjustment the first template of corner panel and the width of the second template is rectangle or foursquare column template, and adjustment corner panel, connection strap quantity meet the needs of differing heights size.Corner panel and connector alternative splicing should be adopted from bottom to top to complete the overall package of column template, and assembling mode is varied.
It is simple that the present invention has making, easy to use, the feature that raising structure durability and control critical eigenvalue are carried out, and easily meets the application of a large amount of engineering.

Claims (5)

1. keel imbedded and fastened can an assembled anti-cracking and seepage control permanent column shuttering, it is characterized in that: it forms template by corner panel (1) and connection strap (2); Described corner panel (1) is formed main body with the first perpendicular panel and the second panel, and the both sides of corner panel have the connecting portion of inner side to corner panel or outside projection; The cross section of described connection strap (2) is Baltimore groove, the abutting connection position of two pieces of corner panel that described Baltimore groove is adjacent with left and right fastens and adjacent with left and right for connection strap two pieces of corner panel is linked together, and the inner surface of described corner panel (1) is distributed with some grooves; The outer surface of described connection strap (2) is distributed with some grooves; Described connecting portion is the sidewall shape of corner panel both sides, the adjacent wall thickness summation of two pieces of panels that the Baltimore groove width of described connection strap is adjacent with left and right is suitable, and the adjacent wall of adjacent with described left and right two pieces of panels is interlocked, connect before and after the connection strap of same row, between described adjacent corner panel (1), between corner panel (1) and connection strap (2), also pass through adhesive bond; Described panel and corner line select following different materials to make: non metal fiber woven net and flock combined reinforced concrete base composite material, gauze wire cloth and nonmetal flock combined reinforced concrete base composite material; Described column template used as template in the stage of building, build shaping after, do not need to remove, and double protected apron and the external protection doing structure; Described column template is born part-structure load and is reduced column body amount of reinforcement.
2. a kind of keel imbedded and fastened according to claim 1 can assembled anti-cracking and seepage control permanent column shuttering, it is characterized in that: described non metal fiber woven net and flock combined reinforced concrete base composite material are made up of non metal fiber woven net, nonmetal short fiber and cement based matrix, and described non metal fiber woven net comprises: Carbon Fibre Textile, aramid fiber mesh grid, alkali-resistant glass fibre mesh grid, vinal mesh grid, polyethylene fibre mesh grid or the assorted fibre mesh grid of being made up of above fiber shuffling; Nonmetal short fiber comprises: one or more in vinal, polyethylene fibre, carbon fiber, aramid fiber; The constituent of cement based matrix comprises: in portland cement, high alumina cement, sulphate aluminium cement one or more, active mineral fine mineral admixture, water reducing agent, meticulous sand, described active mineral fine mineral admixture is the material with pozzolanic activity.
3. a kind of keel imbedded and fastened according to claim 2 can assembled anti-cracking and seepage control permanent column shuttering; it is characterized in that: the material of pozzolanic activity comprises one or more in flyash, silica flour, granulated blast-furnace slag, and the maximum particle diameter of meticulous sand is less than 0.6mm.
4. a kind of keel imbedded and fastened according to claim 2 can assembled anti-cracking and seepage control permanent column shuttering, it is characterized in that: in non metal fiber woven net and flock combined reinforced concrete base composite material, the percent by volume of nonmetal short fiber this total composite volume relative is 1.5 ~ 2.5%.
5. a kind of keel imbedded and fastened according to claim 1 can assembled anti-cracking and seepage control permanent column shuttering, it is characterized in that: it to be connected with many connection straps by polylith corner panel and transverse joint between described corner panel staggers mutually, the seam between connection strap and the transverse joint between corner panel mutually stagger and connect and compose column template.
CN201210295817.7A 2012-08-17 2012-08-17 A kind of keel imbedded and fastened can assembled anti-cracking and seepage control permanent column shuttering Active CN102828579B (en)

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CN103225398A (en) * 2013-04-24 2013-07-31 中国十七冶集团有限公司 Highly durable permanent column template
CN105369981B (en) * 2015-11-27 2018-03-23 浙江大学 A kind of arrangement of reinforcement formula buckle connection permanent beam template, concrete structure member and manufacture method
CN107288028B (en) * 2017-07-18 2019-09-27 中国建筑土木建设有限公司 Large volume concrete structural and its construction method
CN107313553A (en) * 2017-07-25 2017-11-03 高志斌 A kind of dry-hang FRP Columns based on fiber colored stone concrete slab
CN110952776A (en) * 2019-10-23 2020-04-03 中船第九设计研究院工程有限公司 Cast-in-place concrete constructional column and ring beam disassembly-free formwork and manufacturing method thereof
CN112321233A (en) * 2020-11-06 2021-02-05 中国铁建股份有限公司 Ordinary support-free permanent template frame and preparation method thereof
CN113684865A (en) * 2021-08-12 2021-11-23 中国建筑第八工程局有限公司 Hanging type outer wall waterproof structure and construction method

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