CN102828367A - Airflow dyeing machine adopting multiple pipes to supply air independently - Google Patents
Airflow dyeing machine adopting multiple pipes to supply air independently Download PDFInfo
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- CN102828367A CN102828367A CN2011104216478A CN201110421647A CN102828367A CN 102828367 A CN102828367 A CN 102828367A CN 2011104216478 A CN2011104216478 A CN 2011104216478A CN 201110421647 A CN201110421647 A CN 201110421647A CN 102828367 A CN102828367 A CN 102828367A
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Abstract
The invention provides a novel airflow dyeing machine adopting multiple pipes to supply air independently. The dyeing machine comprises a main cylinder, hoisting drums, two or more fans and nozzle assemblies independently connected with the fans, wherein the fans are arranged at the top of the main cylinder; outlets of the fans are in butt joint with airflow inlets of the nozzle assemblies; outlet pipelines of the fans reach the nozzle assemblies in the shortest paths; the fans and dyeing pipes are controlled by circuit control systems independent from each other; gaps between upper and lower nozzle drums in the nozzle assemblies form first nozzle exits; gaps between intercept rings and the tails of the lower nozzle drums form second nozzle exits; and horseshoe baffles are arranged between the tails of the lower nozzle drums and the intercept rings so that the airflow gathers below the nozzle exits and then is jetted. The invention also provides a novel dye liquor sprinkler and various sprinkling modes. The airflow dyeing machine has the following beneficial effects: the efficiency and dyeing quality of the airflow dyeing machine are greatly improved; the power consumption is reduced; and the operation flexibility is improved.
Description
Technical field
The present invention relates to a kind of dyeing machine, particularly relate to a kind of multitube independence air feed airflow dyeing machine.
Background technology
With the deepening continuously and strengthen of work Environment Protection Policy, traditional dyeing and finishing technology is badly in need of further developing with equipment.Airflow dyeing machine is a kind of equipment that under this background, grows up, because it has short liquor ratio, high efficiency, outstanding advantages such as Color, is in the industry cycle extensively praised highly.In airflow dyeing machine, the high pressure draught that fabric relies on the loop blower fan to produce drives.This equipment in process of production; Fabric contacts exchanged form and mainly contains aerodynamic atomization and two kinds of forms of air pressure infiltration with dye liquor; Wherein the form of aerodynamic atomization is that dye liquor passes through the loop pump; Through forming tiny vaporific of particle after the special nozzle, fabric is accepted the dye liquor that driving pressure that high-speed air applies is sneaked into the atomizing shape at the nozzle place, and dye liquor can be evenly and fully to fabric interface scattering and permeating.Fabric just carries dye liquor in the dyeing course; Be not to soak in dye liquor; Dye liquor unnecessary on the fabric can flow to the staining bath bottom through bypass, and the fabric that carries dye liquor fitly is deposited on the deflector roll or conduction band that scribbles polytetrafluoroethylene (PTFE) in the cell body with rugosity, and slowly advances.
Though existing air-flow function reduces bath raio, the height of its blower fan power consumption is stepped back many users.Have manufacturer to assemble the blower fan of low rated power simply, claim that externally machine power consumption is lower, but the kind of suitable fabrics and grammes per square metre scope are dwindled greatly as a result.Because the blower fan rated power of airflow dyeing machine designs for satisfying most fabric dyeing process, especially the high-count and high-density fabric must be accelerated the exchange frequency with dye liquor, and the rated power deficiency can make fabric the phenomenon of uneven dyeing occur going up.
The general design of adopting one group of pipeline of a typhoon machine of existing air-flow machine also has the design of adopting a typhoon machine multi units tube road, and the result error must occur on wind distribution, influence the quality of production.Tediously long circuitous guide duct also increases many resistances, lowers the efficient of blower fan greatly.
On same batch, the fast cloth kind that requires of different cloth is arranged, existing air-flow machine also can not reach the different dyeing effect because a typhoon machine air feed and branch are divided equally the design of wind.
In the design of existing air-flow machine, for the air-flow machine of different pipeline numbers, the power of fan of configuration is different relatively, but maximum at present blower fan can only be supplied 6 and dyes the required wind-force of pipe.
Use in the production of existing airflow dyeing machine, need not to dye, also can not turn down power of fan, wasted the unnecessary energy according to carrying capacity even section of tubing is unloaded.
Use and to adopt a typhoon machine air feed at the most during pipe design in the production of existing airflow dyeing machine; If wherein pathosis appears in a certain pipeline in dyeing course; Even if other pipe operations normally also need stop fan operation to deal with problems; Influence the dyeing of other pipelines, caused occurring on same batch problems such as aberration then.
In a word, the existing airflow dyeing machine that adopts at present exists and is not limited to above-described many defectives and problem, has influenced the efficient of producing greatly, has wasted the energy, has limited the flexibility of using simultaneously.
Summary of the invention
The objective of the invention is to design a kind of independent air feed airflow dyeing machine that can overcome the novel multitube road of the above-mentioned weak point that has the design of air-flow machine; This is a kind of energy-efficient and can satisfy the airflow dyeing machine of dyeing requirement, and the design of airflow dyeing machine and manufacture level are taken a step forward greatly.
The present invention provides a kind of multitube independence air feed airflow dyeing machine; Include master cylinder, hoisting drum and connect pipeline; It is characterized in that: also include Liang Tai and the blower fan more than two and coupled nozzles combine; Each blower fan one end is connected to independently air-suction duct, and the other end is connected to independently nozzles combine.
Multitube independence air feed airflow dyeing machine provided by the invention is characterized in that said blower fan is installed on the master cylinder top, and the blower fan inlet scoop is downward, is connected to the master cylinder top, and fan outlet is connected with the air flow inlet of nozzles combine.
Multitube independence air feed airflow dyeing machine provided by the invention is characterized in that said blower fan by independently circuit control system control separately, and independent control is specified operation, the stoppage in transit of blower fan and selected different blast output.
Multitube independence air feed airflow dyeing machine provided by the invention is characterized in that all disposing independent filter in the inlet scoop of said blower fan.
Multitube independence air feed airflow dyeing machine provided by the invention is characterized in that said nozzles combine places with the angle of inclination, and import upwards connects hoisting drum, and outlet connects master cylinder downwards.
Multitube independence air feed airflow dyeing machine provided by the invention is characterized in that said nozzles combine comprises: nozzle body, top nozzle tube and following nozzle barrel, shape of a hoof baffle plate, the ring that dams, two groups and two groups of above built up nozzle heads, two groups and two groups of above dye liquor conduits.
Multitube independence air feed airflow dyeing machine provided by the invention; It is characterized in that the top nozzle tube is installed in the nozzle body with following nozzle barrel with one heart in the said nozzles combine; Link to each other with connecting plate; Gap between top nozzle tube and the following nozzle barrel constitutes first jet hole, through changing this gap of distance adjustment between the nozzle barrel.
Multitube independence air feed airflow dyeing machine provided by the invention; It is characterized in that the nozzle body afterbody in the said nozzles combine is equipped with the ring that dams; The ring that dams constitutes second jet hole with gap between the following nozzle barrel afterbody, at following nozzle barrel afterbody and dam and be provided with shape of a hoof baffle plate between encircling, has blocked the top that exports; All the other parts of not blocking are positioned at the jet hole below, and air-flow concentrates on the jet hole below and penetrates.
Multitube independence air feed airflow dyeing machine provided by the invention; It is characterized in that the built up nozzle head in the described nozzles combine; Nozzle head group by more than two groups and two groups constitutes, and same nozzle head group comprises the nozzle head of several identical discharge rates, and on the same group nozzle head does not adopt the nozzle head of different discharge rates; Link to each other to connect pipeline between the nozzle head, the connection pipeline that leads to different spray nozzles head group device respectively has the valve that can independently control.
Multitube independence air feed airflow dyeing machine provided by the invention; It is characterized in that said nozzle head inner chamber includes nozzle head inlet, cavity I, cavity II, cavity III and nozzle head outlet; Cavity I is communicated with through cavity II is eccentric with cavity III; Have several piece atomizing branching block to be fixed on the bottom in the cavity III, cavity III is communicated with the nozzle head outlet.
The blower fan of existing airflow dyeing machine is mounted in a side of master cylinder, through tediously long guide duct wind is delivered to the selvage guide pipeline.The present invention then is that every typhoon machine is positioned over the master cylinder top and dyes between the pipe; So that the blower fan outlet is docked with the air flow inlet of nozzles combine; Make the fan outlet tube road arrive nozzle with shortest path, the advantage of comparing the traditional design of existing airflow dyeing machine is to shorten most of sector-style route, and placing blower fan is the reduction air-flow is exported to nozzle from blower fan route in this position purpose; Use the loss of pressure that minimizing causes because of windage; And fans entrance gets wind by way of position, cylinder top in master cylinder, form a closed circulation, so the efficient of machine is able to promote.The blower fan that is provided with among the present invention is the less relatively blower fan of a typhoon acc power that a plurality of existing airflow dyeing machines are installed; Compare the setting of existing airflow dyeing machine, design of the present invention is used lower-powered blower fan to produce quite or is arrived at the driving force of cloth guider to cloth greater than the air-flow that has airflow dyeing machine.In other words; The design improvement that a high-power blower is set in master cylinder one side that the present invention will have that the air-flow machine adopts is for being provided with the design of many smaller power blower fans at the top of master cylinder; And every typhoon machine all connects independently air-suction duct; Each air-suction duct has also comprised independently air cleaner, has improved the effect that purifies air, and the nozzle exit pressure in this new design reaches designing requirement fully.
Existing airflow dyeing machine all is a blower fan that power is bigger to guide duct and cloth guider configuration.The present invention has adopted many blower fans that power is less relatively; But it has reached the innovation improvement effect, has improved the efficient of dyeing greatly, and its power consumption also is minimized; Save the energy greatly; And the flexibility in the use is enhanced, because each blower fan ability independent operation can be turned off it by the electric control gear of machine when dying the pipe zero load.Even if in same production batch, fail to use up the pipe of having illicit sexual relations, the blower fan of existing airflow dyeing machine also can not be made corresponding adjustment, even the carrying capacity difference also need be used the rated power operation, wastes energy unavoidablely.The present invention is different with existing airflow dyeing machine, and the above-mentioned advantage of mat is distribution energy effectively, saves unnecessary power consumption.
Existing airflow dyeing machine is in operation if so meet the situation of fabric knotting, must turn off blower fan earlier, can continue dyeing procedure after waiting to put in order, certainly will influence the fabric of normal walking in other pipelines, lowers uniformity, that is causes the aberration on same batch.When in a single day the present invention meets the problems referred to above,, can not hinder its operation sequence because of problematic pipeline because of the program with independent operation can be guaranteed the normal operation of other pipelines.
Stand alone type of the present invention is dyed the pipe design also makes the machine carrying capacity be able to promote.Existing airflow dyeing machine uses a high-power blower, in prior art, can only supply 6 at most with the mode of shunting and dye and manage required wind-force, otherwise energy efficiency will reduce greatly, and the carrying capacity that in other words has the air-flow machine has been managed several the limit.The freestanding blower fan of the present invention's design has been broken through this restriction and has been had the ability to allow that an air-flow machine is equipped with the pipe that dyes more than 6 or 6, is guaranteeing that blast also can improve output in enough, and the plasticity of airflow dyeing machine is promoted greatly.
The present invention also comprises a novel dye liquor flusher; Its nozzles combine is made up of two groups or more dye liquor conduit and nozzle head; Said two groups of pipelines are provided by same dye liquor circulation; Divide two-way and two-way are above delivers to organize different nozzle heads with dye liquor more, each is organized the sprinkling amount of nozzle head and distinguishes through design limit.Every group of pipeline respectively made up so that multiple dye liquor spray modes to be provided by valve control.Each nozzle head assembly can independently be installed on the nozzle body, and convertible its affiliated pipeline.This device has all improved the uniformity quality and the efficient of dyeing greatly, and its advantage also comprises easy accessibility, also can change the nozzle head combination as requested, makes the more popular various technologies of catering to different demands of nozzle.The pipe that respectively dyes of airflow dyeing machine of the present invention provides high velocity air by the blower fan of independently controlling; And nozzle is provided with the above nozzle heads of two groups and two groups and can adjusts the sprinkling amount by technique initialization in good time; Reached energy-conservation and increase flexible operation degree, improved the beneficial effect of dyeing quality and efficient.
The present invention also disposes air-flow machine equipment assemblies such as heat-exchange system, material feeding system, dye liquor return-flow system, and the perfect system device is arranged.
Description of drawings
Fig. 1 is the stereogram of airflow dyeing machine of the present invention
Fig. 2 is the external structure of nozzles combine of the present invention
Fig. 3 is the sectional structure chart of nozzles combine of the present invention
Fig. 4 is the sectional structure chart of nozzle head of the present invention and circumferential arrangement
Fig. 5, Fig. 6 are the sectional structure charts of nozzle head of the present invention
In the accompanying drawing
1, master cylinder 2, hoisting drum 3, blower fan 4, air-suction duct 5, nozzles combine
6, the first dye liquor conduits, 7, the second dye liquor conduits 8, nozzle head takes over 9, nozzle head (greatly)
10, nozzle head (little) 11, nozzle body 12, top nozzle tube 13, following nozzle barrel
14, the ring 15 that dams, shape of a hoof baffle plate 16, air flow inlet 17, fabric inlet
18, fabric outlet 19, the first jet holes 20, the second jet holes 21, dye liquor passway
22, the perforation 23 on nozzle head is taken over, leakproof circle 24, the supravasal perforate of dye liquor
25, nozzle head main body 26, nozzle head inlet 27, nozzle head outlet 28, cavity I
29, cavity II 30, cavity III 31, atomizing branching block
The specific embodiment
Through the embodiment of the invention and accompanying drawing structure of the present invention and beneficial effect are further set forth below:
As shown in Figure 1; Structure of the present invention comprises master cylinder (1), blower fan (3), hoisting drum (2) and air-suction duct parts such as (4); Wherein blower fan (3) is got wind from master cylinder (1) inner chamber, and air-out also has air cleaner to avoid soft flocks to be inhaled in the blower fan (3) through guide duct to nozzles combine (5) in the master cylinder (1).
Fig. 2 has showed the external structure of nozzles combine of the present invention, comprises the first dye liquor conduit (6), and the second dye liquor conduit (7), nozzle head are taken over (8) and different two kinds of nozzle heads (9), (10) of sprinkling amount.During operation, dye liquor is sent to conduit through the circulatory system.Valve in the system opens or closes by the operation indication, makes dye liquor get into nozzle head via the first or second dye liquor conduit (6,7).First and second dye liquor conduit can intercommunication after shunting, and connects two nozzle heads (9), (10) respectively.
Fig. 3 has further showed nozzles combine structure of the present invention, and said nozzles combine comprises nozzle body (11), top nozzle tube (12), following nozzle barrel (13), the ring (14) that dams, shape of a hoof baffle plate (15).The first dye liquor conduit (6) and the second dye liquor conduit (7) are arranged on the shell.Nozzle body (11) comprises air flow inlet (16), fabric inlet (17) and fabric outlet (18).
In the nozzles combine structure of the present invention, be provided with first jet hole (19) and second jet hole (20).Air-flow gets into housing mixed aerosol dye liquor through inlet, is applied on the fabric through two said jet holes.Said two jet holes are annular design, and width is consistent.Top nozzle tube (12) and following nozzle barrel (13) are installed in the nozzle body (11) with one heart; Wherein the gap between top nozzle tube (12) and the following nozzle barrel (13) is defined as first jet hole (19); This gap can see through the distance that changes between the nozzle barrel and make adjustment, to meet needed jet flow pressure.In general design, following nozzle barrel (13) is usually fixed with housing, and top nozzle tube (12) can relatively move, however this restriction that not designed by this.Air flow inlet (16) is positioned at side, with steering current from wind regime to housing.Nozzle body (11) is cylindrical, and the fabric gateway is arranged at the cylinder two ends, is convenient the connection, and two ends and air flow inlet (16) are all connected flange.The ring (14) that dams is mounted and is fixed in nozzle body (11) afterbody with the space between constriction and the following nozzle barrel (13), and the gap of therefore damming between ring (14) and following nozzle barrel (13) afterbody is defined as second jet hole (20).The effect of second jet hole (20) mainly is to hold up fabric; So a shape of a hoof baffle plate (15) is fixed and be used as the nozzle ring outlet of blocking a part; Making air-flow can concentrate on nozzle penetrates; Reach and hold up fabric and fabric is dispelled out the effect of pre-knotted, this newly-designed meaning is extremely important, and performance of products is greatly improved.
The outer nozzle head that also is connected to some of the peripheral airflow inlet of nozzle body (11) (16) is taken over (8).The profile of taking over (8) and periphery setting for nozzle head shown in Figure 4.Make for convenient, nozzle head is taken over (8) and is all adopted annular design with nozzle head, yet is not limited thereto in appearance.During operation, each independently nozzle head be placed on nozzle head like (9), (10) and take in (8), wherein this nozzle head is threaded into, and can take over perforation (22) on (8) with nozzle head until its dye liquor passway (21) and aim at and fix.This perforation other end is connected to the dye liquor conduit of appointment.For preventing the dye liquor seepage, some leakproof circles (23) are pressed from both sides to be invested between nozzle head adapter (8) and nozzle head (9), (10).In the present embodiment, the dye liquor conduit be annular and be installed on nozzle body (11) periphery is taken over (8) with the fit with nozzle head design.The dye liquor conduit also has perforate (24) to let dye liquor pass in given nozzle head adapter (8) flow nozzle head on a plurality of positions.Arrow in Fig. 4 has indicated the flow direction of dye liquor.As shown in the figure, the dye liquor that is supplied to this nozzle head is only from dye liquor conduit wherein.The dye liquor of different dye liquor conduits will be directed to separately nozzle head group and not connected.The user can install and connect the nozzle head of same traffic on same dye liquor conduit, and selects suitable nozzle head group through controlling the dye liquor duct valve, with the sprinkling dosage that obtains to want.For example adopted nozzle head (9), (10) of two kinds of different flows in the design of present embodiment, a kind of flow is higher and another kind of then lower.The user can select to close the valve towards a high-flow nozzles dye liquor conduit, and only unlatching is led to the valve of low-volume nozzle head dye liquor conduit and obtained relatively low sprinkling amount.On the contrary, then can obtain higher sprinkling amount if only open the valve of a high-flow nozzles dye liquor conduit.Yet the user also can open two valves further simultaneously makes dye liquor spray to obtain the highest sprinkling amount from all nozzle heads.
Fig. 5,6 has shown the nozzle head structure of two kinds of different flows.Can design the sprinkling amount of different sizes through changing cavity I (28), cavity II (29), the cavity III (30) in the nozzle head, the size of branching block (31) and outlet (27) etc. that atomizes.Among Fig. 5 the flow of nozzle head big and among Fig. 6 the flow of nozzle head less relatively.Like Fig. 5, shown in 6, the dye liquor passway (21) of the two kinds of nozzle heads trend of nozzle head main body (25) relatively is opposite, and purpose is the dye liquor conduit that cooperates its flow to belong to mutually.The cavity of dye liquor in nozzle head main body (25) arrives nozzle head outlet (27).
Shown in Figure 1 is the three-dimensional view of a face of airflow dyeing machine of the present invention, and airflow dyeing machine master cylinder another side is provided with cleaning door.When dyeing work, the dyeing and weaving thing is introduced into from the front cleaning door of cylinder, and air-flow can be sent to circular flow in the Master cylinder body with fabric in the cylinder; Through hoisting drum; Arrive nozzles combine, the dye liquor of atomizing is ejected on the fabric from nozzles combine with fair wind, and the fabric operation is until accomplishing dyeing procedure.
Claims (10)
1. multitube independence air feed airflow dyeing machine; Include master cylinder, hoisting drum and connect pipeline; It is characterized in that: also include Liang Tai and the blower fan more than two and coupled nozzles combine; Each blower fan one end is connected to independently air-suction duct, and the other end is connected to independently nozzles combine.
2. multitube independence air feed airflow dyeing machine according to claim 1 is characterized in that said blower fan is installed on the master cylinder top, and the blower fan inlet scoop is downward, is connected to the master cylinder top, and fan outlet is connected with the air flow inlet of nozzles combine.
3. multitube independence air feed airflow dyeing machine according to claim 1 is characterized in that said blower fan by independently circuit control system control separately, and independent control is specified operation, the stoppage in transit of blower fan and selected different blast output.
4. multitube independence air feed airflow dyeing machine according to claim 1 is characterized in that all disposing independent filter in the inlet scoop of said blower fan.
5. multitube independence air feed airflow dyeing machine according to claim 1 is characterized in that said nozzles combine places with the angle of inclination, and import upwards connects hoisting drum, and outlet connects master cylinder downwards.
6. multitube independence air feed airflow dyeing machine according to claim 1 is characterized in that said nozzles combine comprises: nozzle body, top nozzle tube and following nozzle barrel; Shape of a hoof baffle plate; The ring that dams, two groups and two groups of above built up nozzle heads, two groups and two groups of above dye liquor conduits.
7. according to claim 1 or 6 described multitube independence air feed airflow dyeing machines; It is characterized in that the top nozzle tube is installed in the nozzle body with following nozzle barrel with one heart in the said nozzles combine; Link to each other with connecting plate; Gap between top nozzle tube and the following nozzle barrel constitutes first jet hole, through changing this gap of distance adjustment between the nozzle barrel.
8. according to claim 1 or 6 described multitube independence air feed airflow dyeing machines; It is characterized in that the nozzle body afterbody in the said nozzles combine is equipped with the ring that dams; The ring that dams constitutes second jet hole with gap between the following nozzle barrel afterbody, at following nozzle barrel afterbody and dam and be provided with shape of a hoof baffle plate between encircling, has blocked the top that exports; All the other parts of not blocking are positioned at the jet hole below, and air-flow concentrates on the jet hole below and penetrates.
9. according to claim 1 or 6 described multitube independence air feed airflow dyeing machines; It is characterized in that the built up nozzle head in the described nozzles combine; Nozzle head group by more than two groups and two groups constitutes, and same nozzle head group comprises the nozzle head of several identical discharge rates, and on the same group nozzle head does not adopt the nozzle head of different discharge rates; Link to each other to connect pipeline between the nozzle head, the connection pipeline that leads to different spray nozzles head group device respectively has the valve that can independently control.
10. according to claim 1 or 6 described multitube independence air feed airflow dyeing machines; It is characterized in that said nozzle head inner chamber includes nozzle head inlet, cavity I, cavity II, cavity III and nozzle head outlet; Cavity I is communicated with through cavity II is eccentric with cavity III; Have several piece atomizing branching block to be fixed on the bottom in the cavity III, cavity III is communicated with the nozzle head outlet.
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| CN201110421647.8A CN102828367B (en) | 2011-12-14 | 2011-12-14 | Airflow dyeing machine adopting multiple pipes to supply air independently |
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| CN201110421647.8A CN102828367B (en) | 2011-12-14 | 2011-12-14 | Airflow dyeing machine adopting multiple pipes to supply air independently |
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| CN101158359A (en) * | 2006-10-02 | 2008-04-09 | 科万商标投资有限公司 | Blower for a textiles processing machine |
| CN101280496A (en) * | 2008-06-04 | 2008-10-08 | 唐佳伟 | High-temperature high-pressure air flow dyeing machine |
| CN202430467U (en) * | 2011-12-14 | 2012-09-12 | 科万商标投资有限公司 | Airflow dyeing machine capable of independently supplying air by multiple pipes |
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2011
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR960008459Y1 (en) * | 1993-09-17 | 1996-10-02 | 주식회사 삼일산업 | Nozzle duct for air flow dyeing machine |
| CN2359312Y (en) * | 1998-10-16 | 2000-01-19 | 杨永硕 | Multipump type dyeing machine |
| EP1418264A2 (en) * | 2002-10-29 | 2004-05-12 | Chin Lin Teng | Gas-liquid dye-spraying apparatus |
| CN101158359A (en) * | 2006-10-02 | 2008-04-09 | 科万商标投资有限公司 | Blower for a textiles processing machine |
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Effective date of registration: 20150127 Address after: Longgang District of Shenzhen City, Guangdong province 518000 South Bay Street danzhutou Industrial Zone, Lixin Road No. 17-19 Patentee after: FONG'S DYEING AND FINISHING MACHINERY (SHENZHEN) CO., LTD. Address before: The Virgin Islands Tuoshila Island Road in the town of Wickham island of I, the European horse Heji building P.O. Box No. 362 Patentee before: Falmer Investments Limited |