Blast furnace bellless distributor chute α angle lapping actuation mechanism
Technical field
The present invention relates to a kind of blast furnace bell-less apparatus for distributing, especially a kind of blast furnace bellless distributor chute α angle lapping actuation mechanism.
Background technology
No charging bell at furnace top of blast furnace comprises distributor at present, corrugated tube, lower sealing valve, material flow gate, batch can, upper sealing valve, material stop valve and hopper, wherein distributor is the core component of whole plant, this equipment is arranged on the steel ring of furnace shell, its distributor chute working position is at blast furnace, this locates 200 ℃ of left and right of normal working temperature, when furnace charge is abnormal, transient temperature can reach 700 ℃, work under bad environment, raw gas dust content is high, during equipment cloth, the furnace charge of each batch of blast furnace rushes at distributor chute from the difference of altitude of some meters of material flow gate processes, also to control accurately turning angle and the speed of rotation of chute simultaneously, reliability to equipment, stability requirement is high, normal circumstances is generation furnace life.
The structure of distributor can be CN102363823A referring to application publication number at present, patent name is fork-arm type non-bell blast furnace distributing device, with Granted publication number be CN202099298U, patent name is the formerly patent of blast furnace bellless furnace top distributing gear, and the blast-furnace equipment of the making of Luxembourg Bao Er water (PW) company.Wherein the position of chute is all to control by its α angle with respect to distributor axis and β angle, the axis that wherein α angle is chute and the angle between distributor axis, in order to reach the uniform object of cloth, in cloth process, chute need to carry out the motion of both direction, a kind of motion is the swing that changes the angle between itself and distributor axis, object is the α angle that changes chute, another is the circumferential motion that drives chute to produce around distributor axis by drive unit, and object is to change the β angle of chute.The bell-less top equipment distributor of import PW company adopts planet differential structure, and equipment adopts closed circuit water-cooled, nitrogen-sealed, long, reliable in action of life-span, but complex structure, maintenance cost are high, and production cost is high.
Domestic furnace top equipment generally adopts open circuit water-cooled, nitrogen auxiliary seal, structure adopts connecting rod form or hydro-cylinder form, device structure is simple, the principle that its chute changes angle is to move up and down and drive chute crank to realize by the towing loop of lower rotating bearing is installed, or realizes by slide crank flute profile formula.Wherein the lower transmission mechanism in distributor α angle lapping actuation mechanism is: a kind of is to adopt towing loop to move up and down to drive chute crank to realize the variation at α angle in cloth process, and another kind is by driving slide crank flute profile formula to realize the variation at α angle in cloth process.These two kinds of lower transmission mechanism towing loops all can be born side force, general way controls for increasing track and roller the displacement that towing loop is produced by side force, in actual use procedure, α angle changes very little, frequency is high, and track and roller concentrated wear cause cloth precision to reduce, affect the normal use of equipment, because structure exists defect (towing loop is subject to side force), cause equipment precision poor, the life-span is short, cannot compete with overseas equipment.
In sum, develop the moving mechanism of a kind of novel driving α angle lapping and become problem demanding prompt solution to solve towing loop side force problem.
Summary of the invention
The technical problem to be solved in the present invention be to provide a kind of make towing loop in upper and lower moving process without side force and blast furnace bellless distributor chute α angle lapping actuation mechanism simple in structure.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of blast furnace bellless distributor chute α angle lapping actuation mechanism, and it comprises towing loop, be arranged on rotating bearing in towing loop, drive upper driving system, turnbarrel, chute suspension system, the chute that towing loop moves up and down and be converted to by the upper and lower translational motion of towing loop the lower transmission mechanism that chute fascinates; Its gordian technique is: described lower transmission mechanism is satellite gear straight-line mechanism.
Described satellite gear straight-line mechanism is fixed on turnbarrel and by driving stem and is connected with the moving-coil of rotating bearing, and described driving stem is located on the moving-coil of rotating bearing; Described chute suspension system comprises and is arranged at the gudgeon of turnbarrel both sides and the chute hanger bracket being connected with gudgeon; Described satellite gear straight-line mechanism is connected with chute hanger bracket by gudgeon.
Described satellite gear straight-line mechanism divides following several:
1, described satellite gear straight-line mechanism comprise be fixed on turnbarrel fixed gear, and fixed gear in engagement satellite gear and be located at satellite gear and gudgeon between planet connecting rod; The pitch circle diameter of described fixed gear is 2 times of satellite gear pitch circle diameter, described driving stem be fixed on hinged and its medullary ray of bearing pin on satellite gear pitch circle by the center of circle of fixed gear, the axis of described gudgeon is by the center of circle of fixed gear; One end of described planet connecting rod by the bearing arranging coordinate with the central shaft of satellite gear, the other end is fixedly connected with gudgeon, described central shaft is fixedly connected with satellite gear.
2, described satellite gear straight-line mechanism comprise be fixed on turnbarrel fixed gear, and fixed gear in engagement satellite gear and be located at satellite gear and gudgeon between planet connecting rod; The pitch circle diameter of described fixed gear is 2 times of satellite gear pitch circle diameter, described driving stem be fixed on hinged and its medullary ray of bearing pin on satellite gear pitch circle by the center of circle of fixed gear, the axis of described gudgeon is by the center of circle of fixed gear; One end of described planet connecting rod is fixedly connected with gudgeon with bearing fit, the other end be located on satellite gear by the central shaft being fixedly connected with it.
3, described satellite gear straight-line mechanism comprise the fixed gear that is fixed on turnbarrel, and fixed gear in engagement satellite gear and be located at satellite gear and gudgeon between planet connecting rod; The pitch circle diameter of described fixed gear is 2 times of satellite gear pitch circle diameter, described driving stem be fixed on hinged and its medullary ray of bearing pin on satellite gear pitch circle by the center of circle of fixed gear, the axis of described gudgeon is by the center of circle of fixed gear; One end of described planet connecting rod by the bearing arranging coordinate with the central shaft on satellite gear, the other end is fixedly connected with gudgeon, described central shaft and be arranged on the bearing fit on satellite gear.
4, described satellite gear straight-line mechanism comprise the fixed gear that is fixed on turnbarrel, and fixed gear in engagement satellite gear and be located at satellite gear and gudgeon between planet connecting rod; The pitch circle diameter of described fixed gear is 2 times of satellite gear pitch circle diameter, described driving stem be fixed on hinged and its medullary ray of bearing pin on satellite gear pitch circle by the center of circle of fixed gear, the axis of described gudgeon is by the center of circle of fixed gear; Described planet connecting rod and gudgeon, central shaft are structure as a whole, the bearing fit on described central shaft and satellite gear.
5, planet connecting rod and gudgeon in above-mentioned 1,2 and 3 these three kinds of structures are made into integrated formed structure.
6, described satellite gear straight-line mechanism comprise the fixed gear that is fixed on turnbarrel, and fixed gear in engagement satellite gear and be located at satellite gear and gudgeon between planet connecting rod; The pitch circle diameter of described fixed gear is 2 times of satellite gear pitch circle diameter,, described driving stem be fixed on hinged and its medullary ray of bearing pin on satellite gear pitch circle by the center of circle of fixed gear, the axis of described gudgeon is by the center of circle of fixed gear; One end of described planet connecting rod is fixedly connected with gudgeon, the central shaft on the other end and satellite gear is structure as a whole, the bearing fit on described central shaft and satellite gear.
7, described satellite gear straight-line mechanism comprise the fixed gear that is fixed on turnbarrel, and fixed gear in engagement satellite gear and be located at satellite gear and gudgeon between planet connecting rod; The pitch circle diameter of described fixed gear is 2 times of satellite gear pitch circle diameter, described sun and planet gear is provided with bearing or axle sleeve, described driving stem coordinates with bearing or axle sleeve by being arranged at the bearing pin of its lower end, the axis of described bearing pin is by the pitch circle of satellite gear and the medullary ray of driving stem by the center of circle of fixed gear, and the axis of described gudgeon is by the center of circle of fixed gear; One end of described planet connecting rod by the bearing arranging coordinate with the central shaft of satellite gear, the other end is fixedly connected with gudgeon, described central shaft is fixedly connected with satellite gear.
The above gudgeon be fixed on the bearing fit on turnbarrel.The center of circle three of the medullary ray of described driving stem and the center of circle of satellite gear, fixed gear can not be located along the same line, and is for fear of producing dead point like this.
As another embodiment, the above chute suspension system also can be following structure: comprise the special-shaped chute crank that driven by satellite gear straight-line mechanism that is arranged at turnbarrel both sides, the chute crank of described abnormal shape is directly fixedly connected with by least one bearing pin with chute, the rotating shaft arranging is with the turnbarrel on distributor is hinged and rotating shaft is positioned at the sidepiece of chute, and the chute crank drive chute of described abnormal shape rotates along rotating shaft.
The beneficial effect that adopts technique scheme to produce is:
The present invention is planet straight-line motion mechanism, the principle of this structure is the inverse of Ka Erdeng sun and planet gear straight-line mechanism and distortion (the < < mechanical design handbook > > 32Pian mechanism part chapter 2 straight-line mechanism of publishing referring to China Machine Press), in the change procedure of α angle, driving stem is done all the time translational motion under the driving of towing loop, towing loop is without side force, product structure zero defect, track and the roller of controlling towing loop have been saved simultaneously, one-piece construction is simplified greatly, and can guarantee the precision of equipment, realize the long lifetime, in the production domesticization of large blast furnace furnace top equipment, realized important breakthrough, compare with external product (planet differential distributor) manufacturing cost only for its 1/3, increased the competitive capacity of equipment.
Accompanying drawing explanation
Fig. 1 is installation site of the present invention schematic diagram;
Fig. 2 is that Fig. 1 removes the structural representation after distributor casing;
Fig. 3 is structural representation of the present invention;
Fig. 4 is principle schematic of the present invention;
Wherein, 1, step-down gear; 2, rotating machine; 3, upper driving system; 4, upper rotary supporting; 5, top cover; 6, chute hanger bracket; 7, chute; 8, satellite gear straight-line mechanism, 8-1, fixed gear, 8-2, driving stem, 8-3, central shaft, 8-4 satellite gear, 8-5, planet connecting rod, 8-6, bearing, 8-7, gudgeon, 8-8, bearing pin; 9, turnbarrel; 10, towing loop; 11, distributor casing; 12, swing pinion; 13, rotating bearing.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Referring to accompanying drawing 1 and accompanying drawing 2, the present invention has adopted satellite gear straight-line mechanism, and it can be converted to fascinating of chute α angle by the translational motion up and down of towing loop 10 in existing distributor.It comprises towing loop 10, is arranged on the rotating bearing 13 in towing loop 10, upper driving system 3, turnbarrel 9, chute 7, the chute suspension system that driving towing loop 10 moves up and down and the moving lower transmission mechanism of α angle lapping that drives chute 7 by drive chute suspension system; The moving-coil of described rotating bearing 13 is provided with driving stem 8-2, and key improvements is the satellite gear straight-line mechanism that described lower transmission mechanism rotates for the translational motion up and down of towing loop 10 being converted to chute suspension system.
The chute suspension system here comprises chute hanger bracket 6 and gudgeon 8-7, and during work, satellite gear straight-line mechanism 8 drives gudgeon 8-7 to rotate, and gudgeon 8-7 drives chute hanger bracket 6 to fascinate, and chute hanger bracket 6 drives chute 7 to fascinate again, has realized its α angle lapping moving.
During use, generally the zygomorphy at turnbarrel 9 arranges two cover satellite gear straight-line mechanisms, and effect is best like this; Certainly also a set of satellite gear straight-line mechanism can be one-sidedly only set, opposite side is set to driven supporting structure.
Introduce in detail several forms of satellite gear straight-line mechanism below:
Embodiment 1:
Referring to accompanying drawing 3 and accompanying drawing 4, on the moving-coil of rotating bearing 13, be fixed with driving stem 8-2, driving stem 8-2 is vertical with towing loop 10.Described satellite gear straight-line mechanism comprise fixed gear 8-1 on the turnbarrel 9 that is fixed on distributor, and fixed gear 8-1 in engagement satellite gear 8-4 and be located at satellite gear 8-4 and gudgeon 8-7 between planet connecting rod 8-5; The pitch circle diameter of described fixed gear 8-1 is 2 times of satellite gear 8-4 pitch circle diameter, pitch circle place at satellite gear 8-4 is fixed with bearing pin 8-8, the axis of this bearing pin 8-8 is positioned on the pitch circle of satellite gear, described driving stem and described bearing pin are hinged, the medullary ray of described driving stem 8-2 should pass through the center of circle of fixed gear 8-1, and vertical with towing loop 10, the medullary ray of described gudgeon 8-7 is by the center of circle of fixed gear 8-1; One end of described planet connecting rod 8-5 is provided with bearing, and this bearing coordinates rotation with the central shaft 8-3 of satellite gear 8-4, and the other end of planet connecting rod 8-5 is fixedly connected with gudgeon 8-7, and described central shaft 8-3 is fixedly connected with by key with satellite gear 8-4.
Embodiment 2:
The structure of itself and embodiment 1 is basic identical, different: on satellite gear 8-4, to be fixed with bearing, one end of described planet connecting rod 8-5 is fixedly connected with the central shaft 8-3 of satellite gear 8-4, bearing fit on central shaft 8-3 and satellite gear 8-4, the other end of planet connecting rod 8-5 is fixedly connected with gudgeon 8-7.
Embodiment 3:
It is substantially the same manner as Example 1, different: one end of planet connecting rod 8-5 is fixed with bearing, satellite gear 8-4 central position is also provided with a dish bearing, be positioned at central shaft 8-3 two ends on satellite gear 8-4 all with corresponding bearing fit, the other end of planet connecting rod 8-5 is fixedly connected with gudgeon 8-7.
The inventive concept of three kinds of above-mentioned structures is all the distortion to the different installation sites of bearing, the i.e. simple deformation of mode of connection between different interconnecting pieces.
Satellite gear straight-line mechanism 8 for above-mentioned several embodiment also can further be out of shape, and the selection of different schemes is according to the relation between gudgeon 8-7, planet connecting rod 8-5 and central shaft 8-3, as follows:
Embodiment 4:
Described satellite gear straight-line mechanism comprise be positioned turnbarrel 9 fixed gear 8-1, and fixed gear in engagement satellite gear 8-4 and be located at gudgeon 8-7 and satellite gear 8-4 between planet connecting rod 8-5; The pitch circle diameter of described fixed gear 8-1 is 2 times of satellite gear 8-4 pitch circle diameter, described driving stem 8-2 be fixed on hinged and its medullary ray of bearing pin on satellite gear 8-4 pitch circle by the center of circle of fixed gear 8-1; Described planet connecting rod 8-5 and gudgeon 8-7, central shaft 8-3 are made of one to structure, and it can be one-body molded by solid forging or rolling, the bearing fit on described central shaft 8-3 and satellite gear 8-4.
Embodiment 5-7: these three kinds of embodiment are that the planet connecting rod 8-5 and the gudgeon 8-7 that are about in these three embodiment are made as integrative-structure to being fixedly connected with the distortion of mode between planet connecting rod 8-5 in above-described embodiment 1~embodiment 3 and gudgeon 8-7.
Embodiment 8:
Basic identical with said structure 4, different: between planet connecting rod 8-5 and gudgeon 8-7, for being fixedly connected with, and planet connecting rod 8-5 and central shaft 8-3 to be made of one to structure.
Embodiment 9:
Basic identical with said structure 1, different: the mode of connection of the satellite gear 8-4 of driving stem 8-2 and lower end is out of shape, on the pitch circle of sun and planet gear 8-4, install and fix a bearing or axle sleeve, lower end at driving stem 8-2 arranges bearing pin, bearing pin is coordinated with bearing or axle sleeve, and the axis of same described bearing pin passes through the center of circle of fixed gear 8-1 by the pitch circle of satellite gear 8-4 and the medullary ray of driving stem 8-2.
Referring to accompanying drawing 1 and accompanying drawing 2, the one-piece construction of distributor comprises the upper driving system 3 that towing loop 10, rotating bearing 13, turnbarrel 9, driving towing loop 10 move up and down; Described rotating bearing 13 is arranged in towing loop 10, and the moving-coil of rotating bearing 13 is provided with driving stem 8-2, and is connected with turnbarrel 9 by the satellite gear straight-line mechanism 8 that drives chute 7 to fascinate; On turnbarrel 9, be fixed with bearing support, be fixed with bearing 8-6 on bearing support, bearing 8-6 can select rolling bearing, and bearing 8-6 trunnion pivot 8-7 rotates.
Driving the upper driving system 3 that towing loop 10 moves up and down is existing technology, it adopts the structure on existing blast furnace bellless distributor, its primary structure form is the structures such as hydro-cylinder form, double link form, four connecting rod forms, lead screw transmission form, wireline form, rack-and-pinion form, and its major function is for driving towing loop to make upper and lower translational motion.
The present invention also can adopt other straight-line mechanism, as long as can eliminate the side force of towing loop 10.Chute suspension system structure of the present invention can also be: comprise that two are positioned the rotating shaft on turnbarrel 9, the special-shaped chute crank being connected with this rotating shaft and the chute being connected by two bearing pins with chute crank, described rotating shaft and turnbarrel 9 are hinged and be arranged on chute crank, planet connecting rod 8-5 and chute crank in satellite gear straight-line mechanism 8 are hinged, during work, by satellite gear straight-line mechanism 8, drive chute crank to rotate along rotating shaft, in this structure, there is no transmission chute bracket, directly by chute crank, be connected with chute.The suspension system of this structure is similar to the suspended structure of PW company distributor.
Above-mentioned explanation to the disclosed embodiments, makes professional and technical personnel in the field can realize or use the present invention.To the multiple modification of these embodiment, will be apparent for those skilled in the art, General Principle as defined herein can, in the situation that not departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.