CN102827339A - Solar foaming material - Google Patents
Solar foaming material Download PDFInfo
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- CN102827339A CN102827339A CN2012103421234A CN201210342123A CN102827339A CN 102827339 A CN102827339 A CN 102827339A CN 2012103421234 A CN2012103421234 A CN 2012103421234A CN 201210342123 A CN201210342123 A CN 201210342123A CN 102827339 A CN102827339 A CN 102827339A
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Abstract
The invention relates to a solar foaming material which is prepared by raw materials by weight ratio and a method comprising the steps of: fully mixing 89-91.5% of polyether, 0.5-3.0% of silicone oil, 0.5-2.5% of foam stabilizer, 1.5-3% of catalyst, 1.5-3% of auxiliary agent and 1-4% of scaly white mica with 20-40 meshes in a reaction kettle to obtain mixture A; evenly mixing material HFC-245fa and water according to the weight ratio of 3-10: 1 to obtain mixture C; evenly mixing the mixture A and the mixture C according to the weight ratio of 1: 0.05-0.3 to obtain mixture B; mixing isocyanate and the mixture B according to the weight ratio of 1.10-1.30: 1, and then foaming by a high pressure gun with 100-150 bar; and finally, curing at 45-65 DEG C to obtain the polyurethane solar foaming material. The solar foaming material has no damage to the atmospheric ozone layer and has flame retardant function and excellent heat insulation effect.
Description
Technical field
The present invention relates to a kind of sun power foamed material, particularly a kind of environmental type polyurethane foam material that does not destroy atmospheric ozone layer.
Background technology
At present, urethane is as solar energy thermal insulation material, and turnout is increasing.General sun power is with the combined polyether of urethane, and for having mixed the compound of pneumatogen, whipping agent is prone to produce volatilization in combined polyether; And whipping agent is fluorine-containing whipping agent, and the urethane of producing has dissipation effect to atmospheric ozone layer.Though utilize HCFC-141b CFC alternative-11 now, atmospheric ozone layer dissipation index decreases, terms of settlement that neither be final; The also useful pentamethylene in Europe is made floride-free whipping agent now, but inflammable with the urethane of its production.Also have employing full water foamed, but the urethane thermal conductivity that adopts full water to generate is excessive, is unfavorable for insulation.
Summary of the invention
The present invention provides a kind of environmental type polyurethane foam material that does not destroy atmospheric ozone layer in order to overcome above deficiency, and has insulation and fire-retardant effect.
The present invention realizes through following measure:
Sun power foamed material of the present invention is prepared from according to following materials of weight proportions and method:
(1) press 89-91.5% polyethers, 0.5-3.0% silicone oil, 0.5-2.5% suds-stabilizing agent, 1.5-3% catalyzer and 1.5-3% auxiliary agent, the 20-40 order flakey white mica of 1-4% gets compound A through the reaction kettle thorough mixing;
(2) by material HFC-245fa: water is that the weight ratio of 3 ~ 10:1 mixes, and gets compound C;
(3) by compound A: compound C is that the weight ratio of 1:0.05 ~ 0.3 is even with above raw materials mix, makes compound B;
(4) by isocyanic ester: compound B is that the weight ratio of 1.10 ~ 1.30:1 foams above raw materials mix through 100bar~150bar High Pressure Gun, obtains urethane sun power foamed material after the 45-65 ℃ of curing.
In the sun power foamed material step (3) of the invention described above, compound A: the weight ratio of compound C is preferably 1:0.15; In the step (4), isocyanic ester: the weight ratio of compound B is preferably 1.25:1.
The solar energy thermal insulation material of the invention described above, described polyether viscosity are 300-550mpas, and functionality is 3.0-8.0.
After above material mixing, guaranteed that the urethane after the foaming has enough intensity, viscosity is less simultaneously, good fluidity.
The present invention is the main raw material of urethane; After earlier thick polyethers and compound C being mixed by a certain percentage; Isocyanic ester and compound are after high velocity impact mixes in High Pressure Gun; Be filled in the cavity of solar water container and foam, through can not destroyed the solar energy thermal insulation material of atmospheric ozone layer behind the hot setting.
Mica is a kind of layer silicate mineral that contains water, and mica powder has unique acidproof, alkaline-resisting, chemical stability, also has good insulation performance and thermotolerance, uninflammability, preservative property.Solar energy thermal insulation material of the present invention; Select to add the 20-40 order flakey white mica of some amount; Because the flakey mica is laminar structured, its surface has reflection function, can sunlight reflection; Increase the heat-insulating property of lagging material, its heat insulation effect is better than common polyurethane material.In addition, add a certain amount of mica, can use lagging material of the present invention to have fire-retardant effect.Solar energy thermal insulation material of the present invention; Owing to used HFC-245fa and water as whipping agent; The cost of both having avoided whole use HFC-245fa to bring increases; Avoided using the heat-insulating property of full water as whipping agent reduction water tank again, whole cost does not increase, and atmospheric ozone layer dissipation index ODP=0.Atmospheric ozone layer dissipation index ODP=0, environmental protection.
Embodiment
Embodiment 1
The sun power foamed material of present embodiment is processed by following raw materials by weight percent and preparation method: polyethers 90%, and silicone oil 2%, suds-stabilizing agent 1%, catalyzer 2.2%, the 20-40 order flakey white mica of auxiliary agent 1.8%, 3% gets compound A through the reaction kettle thorough mixing; By material HFC-245fa: water is that the weight ratio of 5:1 mixes, compound C; By compound A: compound C is that the weight ratio of 1:0.18 is even with above raw materials mix, makes compound B.By isocyanic ester: compound B be the weight ratio of 1.25:1 with above raw materials mix through 100bar~150bar High Pressure Gun foaming, can obtain the urethane of fluorin environment protection after 45-65 ℃ of curing.In the above-mentioned raw material, the functionality of described polyethers is 8, and the hydroxyl value scope is 240-530mgKOH/g, and viscosity is 450mpas; Described suds-stabilizing agent is the ZGK 5-polyoxygenated alkylene multipolymer of Si-O-C type, and described catalyzer is that terepthaloyl moietie, tertiary amine catalyst and the potassium oleate of 1:4:2 formed by weight ratio; Described auxiliary agent is a Fatty Alcohol(C12-C14 and C12-C18).
The sun power foamed material of present embodiment, through test, its density is 38kg/ m
3, ultimate compression strength is 0.39MPa, thermal conductivity is 0.009 W/ (mK).
Embodiment 2
The sun power foamed material of present embodiment is processed by following raw materials by weight percent and preparation method: polyethers 91%, and silicone oil 0.5%, suds-stabilizing agent 1.5%, catalyzer 2%, the 20-40 order flakey white mica of auxiliary agent 1%, 4% gets compound A through the reaction kettle thorough mixing.
By material HFC-245fa: water is that the weight ratio of 8:1 mixes, compound C
By compound A: compound C is that the weight ratio of 1:0.15 is even with above raw materials mix, makes compound B.Press isocyanic ester: the weight ratio of compound B 1.20:1 through 100bar~150bar High Pressure Gun foaming, can obtain the urethane of fluorin environment protection with above raw materials mix after 45-65 ℃ of curing.
In the above-mentioned raw material, the functionality of described polyethers is 4.2, and the hydroxyl value scope is 480mgKOH/g, and viscosity is 370mpas; Described catalyzer is that glycerine, tertiary amine catalyst and the potassium oleate of 1:4:2 formed by weight ratio; Described auxiliary agent is zero(ppm) water, inhibitor, softening agent etc.
The sun power foamed material of present embodiment, through test, its density is 41kg/ m
3, ultimate compression strength is 0.40MPa, thermal conductivity is 0.01 W/ (mK).
Embodiment 3
The sun power foamed material of present embodiment is processed by following raw materials by weight percent and preparation method: polyethers 89%, and silicone oil 2%, suds-stabilizing agent 2%, catalyzer 2%, the 20-40 order flakey white mica of auxiliary agent 2%, 3% gets compound A through the reaction kettle thorough mixing.
By material HFC-245fa: water is that the weight ratio of 3:1 mixes, compound C
By compound A: compound C is that the weight ratio of 1:0.12 is even with above raw materials mix, makes compound B.Press isocyanic ester: the weight ratio of compound B 1.15:1 through 100bar~150bar High Pressure Gun foaming, can obtain the urethane of fluorin environment protection with above raw materials mix after 45-65 ℃ of curing.
In the above-mentioned raw material, described polyethers is composite polyethers, is the low functionality polyether glycol of 1:1 and the high functionality polyether glycol is composite makes by weight ratio, wherein, and the functionality 3~4 of low functionality polyether glycol, hydroxyl value scope: 500mgKOH/g; The functionality 5~8 of high functionality polyether glycol, hydroxyl value scope: 480mg mgKOH/g; This composite catalyst is that weight ratio is the N of 1:2, N ,-dimethylcyclohexylamine N, N ', N "-three (base in the diformazan ammonia)-Hexahydrotriazines; Described catalyzer is that glycerine, tertiary amine catalyst and the potassium oleate of 1:4:2 formed by weight ratio; Described suds-stabilizing agent is the ZGK 5-polyoxygenated alkylene multipolymer of Si-O-C type; Described auxiliary agent is inhibitor, softening agent etc.
The sun power foamed material of present embodiment, through test, its density is 39kg/ m
3, ultimate compression strength is 0.43MPa, thermal conductivity is 0.011 W/ (mK).
Claims (4)
1. a sun power foamed material is characterized in that, is prepared from according to following materials of weight proportions and method:
(1) by 89 ~ 91.5% polyethers, 0.5 ~ 3.0% silicone oil, 0.5 ~ 2.5% suds-stabilizing agent, 1.5 ~ 3% catalyzer and 1.5 ~ 3% auxiliary agents, 1 ~ 4% 20 ~ 40 order flakey white micas get compound A through the reaction kettle thorough mixing;
(2) by material HFC-245fa: water is that the weight ratio of 3 ~ 10:1 mixes, and gets compound C;
(3) by compound A: compound C is that the weight ratio of 1:0.05 ~ 0.3 is even with above raw materials mix, makes compound B;
(4) by isocyanic ester: compound B is that the weight ratio of 1.10 ~ 1.30:1 foams above raw materials mix through 100bar~150bar High Pressure Gun, obtains urethane sun power foamed material after the 45-65 ℃ of curing.
2. sun power foamed material according to claim 1 is characterized in that, in the step (3), described compound A: the weight ratio of compound C is 1:0.15.
3. sun power foamed material according to claim 1 is characterized in that, in the step (4), isocyanic ester: the weight ratio of compound B is 1.25:1.
4. sun power foamed material according to claim 1 is characterized in that, described polyether viscosity is 300-550mpas, and functionality is 3.0 ~ 8.0.
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CN2012103421234A CN102827339A (en) | 2012-09-17 | 2012-09-17 | Solar foaming material |
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CN2012103421234A CN102827339A (en) | 2012-09-17 | 2012-09-17 | Solar foaming material |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2001040054A (en) * | 1999-07-30 | 2001-02-13 | Bridgestone Corp | Rigid polyurethane foam |
JP2002161121A (en) * | 2000-11-28 | 2002-06-04 | Achilles Corp | Flame-retardant foam |
CN1760230A (en) * | 2005-10-13 | 2006-04-19 | 南京红宝丽股份有限公司 | Formulation for producing rigid foam of polyurehtane through using foaming agent in third generation |
CN101280052A (en) * | 2008-05-29 | 2008-10-08 | 山东力诺瑞特新能源有限公司 | Solar energy thermal insulation material |
-
2012
- 2012-09-17 CN CN2012103421234A patent/CN102827339A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2001040054A (en) * | 1999-07-30 | 2001-02-13 | Bridgestone Corp | Rigid polyurethane foam |
JP2002161121A (en) * | 2000-11-28 | 2002-06-04 | Achilles Corp | Flame-retardant foam |
CN1760230A (en) * | 2005-10-13 | 2006-04-19 | 南京红宝丽股份有限公司 | Formulation for producing rigid foam of polyurehtane through using foaming agent in third generation |
CN101280052A (en) * | 2008-05-29 | 2008-10-08 | 山东力诺瑞特新能源有限公司 | Solar energy thermal insulation material |
Non-Patent Citations (1)
Title |
---|
刘益军: "《聚氨酯原料及助剂手册》", 30 April 2005, article "聚氨酯原料及助剂手册" * |
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Application publication date: 20121219 |