CN102826290A - Corner protection device - Google Patents

Corner protection device Download PDF

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Publication number
CN102826290A
CN102826290A CN2011101629267A CN201110162926A CN102826290A CN 102826290 A CN102826290 A CN 102826290A CN 2011101629267 A CN2011101629267 A CN 2011101629267A CN 201110162926 A CN201110162926 A CN 201110162926A CN 102826290 A CN102826290 A CN 102826290A
Authority
CN
China
Prior art keywords
corner protector
unit
side plate
plug
district
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2011101629267A
Other languages
Chinese (zh)
Inventor
徐健
高晓磊
陆文明
赵德志
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi Suntech Power Co Ltd
Original Assignee
Wuxi Suntech Power Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuxi Suntech Power Co Ltd filed Critical Wuxi Suntech Power Co Ltd
Priority to CN2011101629267A priority Critical patent/CN102826290A/en
Priority to PCT/CN2011/078693 priority patent/WO2012171269A1/en
Publication of CN102826290A publication Critical patent/CN102826290A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B65D81/053Corner, edge or end protectors
    • B65D81/055Protectors contacting three surfaces of the packaged article, e.g. three-sided edge protectors
    • B65D81/056Protectors contacting three surfaces of the packaged article, e.g. three-sided edge protectors the surfaces being generally perpendicular to each other, e.g. three-sided corner protectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D57/00Internal frames or supports for flexible articles, e.g. stiffeners; Separators for articles packaged in stacks or groups, e.g. for preventing adhesion of sticky articles
    • B65D57/002Separators for articles packaged in stacks or groups, e.g. stacked or nested
    • B65D57/003Separators for articles packaged in stacks or groups, e.g. stacked or nested for horizontally placed articles, i.e. for stacked or nested articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D71/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
    • B65D71/0088Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
    • B65D71/0092Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck provided with one or more rigid supports, at least one dimension of the supports corresponding to a dimension of the load, e.g. skids
    • B65D71/0096Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck provided with one or more rigid supports, at least one dimension of the supports corresponding to a dimension of the load, e.g. skids the dimensions of the supports corresponding to the periphery of the load, e.g. pallets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
    • B65D85/48Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for glass sheets

Abstract

The invention discloses a corner protection device used for safely and reliably loading a photovoltaic assembly which is stacked horizontally. The corner protection device comprises a plurality of corner protection plug-in units, wherein each corner protection plug-in unit comprises a pressure-bearing surface used for loading the photovoltaic assembly in a propping and connecting manner, a side wall which extends upward from the pressure-bearing surface and an elastic blocking buckle which extends upward and downward from the pressure-bearing surface, wherein the side wall is provided with at least one blocking buckle slot, the blocking buckle slot is provided with one blocking buckle side, and the elastic blocking buckle is used for propping and connecting the blocking buckle side of the blocking buckle slot of another adjacent corner protection plug-in unit, so that the corner protection plug-in unit is vertically stacked, so as to support the corner part of the photovoltaic assembly which is horizontally stacked. The corner protection device disclosed by the invention is simple in structure and low in packaging cost and adopts simple materials, so that the corner protection device disclosed by the invention has great economic value; and mounting dimensions are accurate, so that the photovoltaic assembly can not move in the horizontal direction and vertical direction.

Description

A kind of corner protector
Technical field
The present invention relates to a kind of corner protector, relate in particular to and be used for safety, the corner protector of the photovoltaic module that piles up of load level reliably.
Background technology
Photovoltaic module adopts the manner of packing of steel limit wooden case or carton more at present.Because these packing can not reuse, therefore cause packing cost higher, and discarded used packing also need spend certain expense and recycle.
The corner protector packaging scheme that does not have ripe suitable photovoltaic module outlet transport package in the market.The corner protector that some that exist on the market are used on the photovoltaic module can't reach the standard export packages requirement at aspects such as fitted position, production technologies, and tight fixed light photovoltaic assembly in the transportation causes the damage of photovoltaic module in overseas.And in the freight container traffic process, owing to the load-bearing reason of corner protector self, can't accomplish that bilayer (two packaging units) piles up shipment, therefore existence causes higher traffic cost because of dress cabinet amount is few.
Summary of the invention
Technical matters to be solved by this invention provides a kind of corner protector; This corner protector can reduce packing cost; Reduce the convenience of packaging waste, raising package handling; The load-bearing pressure of said corner protector is big simultaneously can realize that double-deck (i.e. two packaging units) pile up, and can locate fully pack spare can't be moved in level and vertical direction.
In order to solve the problems of the technologies described above; The present invention has adopted following technical scheme: a kind of corner protector, be used for safety, the photovoltaic module that piles up of load level reliably, and said corner protector comprises: some corner protector plug-in units; Each corner protector plug-in unit comprises: load bearing face, carry photovoltaic module with the butt mode; It is characterized in that: said corner protector plug-in unit also comprises: from the upwardly extending side wall of load bearing face, said side wall offers at least one buckle slot, and said buckle slot is provided with a buckle limit; With at least one from load bearing face to the Elastic buckle that extends below, in order to the buckle limit of the buckle slot of another contiguous corner protector plug-in unit of butt, make the vertical bight of piling up the photovoltaic module that piles up with support level of said corner protector plug-in unit.
As preferably, said buckle slot is by offering through hole and further offering window on the outermost sidewall of through hole and form forming on the said side wall, and above-mentioned buckle limit is formed at the top of said window and outermost sidewall junction, for said Elastic buckle butt.
As preferably, be used to wrap in first " L " type gusset on the lower surface of housing at drift angle place of said photovoltaic module, said first " L " type gusset comprises the first gusset district and the second gusset district, the said first gusset district and the second gusset district have above-mentioned load bearing face; Relative both sides, the said first gusset district extend to form first side plate and first convexity perpendicular to the said first gusset district to same direction respectively; Relative both sides, the said second gusset district extend to form second side plate and second convexity perpendicular to the said second gusset district to same direction respectively; Said first side plate is connected with said second side plate and forms the said side wall that is coated on the said housing outside, and said first convexity and said second convexity are coated on the inboard of said housing; Said first side plate and second side plate and said first " L " type gusset bonded assembly opposite end offer said buckle slot respectively in said first side plate and second side plate.
As preferably; Said corner protector plug-in unit comprises the bottom of tool upper surface and lower surface; The upper surface of said bottom is said load bearing face; The lower surface of said bottom is extended with latticed reinforced rib downwards, and said reinforced rib is provided with the horizontal end face near photovoltaic module in another contiguous said corner protector plug-in unit.
The invention also discloses a kind of corner protector; Be used for safety, the photovoltaic module that piles up of load level reliably; Said corner protector comprises: some corner protector plug-in units; Comprise end corner protector plug-in unit and top corner protector plug-in unit, be respectively equipped with load bearing face in corner protector plug-in unit of the said end and the top corner protector plug-in unit, carry photovoltaic module with the butt mode; It is characterized in that: corner protector plug-in unit of the said end and top corner protector plug-in unit comprise that respectively said side wall offers at least one buckle slot from the upwardly extending side wall of load bearing face, and said buckle slot is provided with a buckle limit; Said top corner protector plug-in unit also comprises at least one from the upwardly extending Elastic buckle of load bearing face; In order to butt hold the buckle limit of buckle slot on another contiguous top corner protector plug-in unit or the end corner protector plug-in unit, make the vertical bight of piling up the photovoltaic module that piles up with support level of said corner protector plug-in unit.
As preferably, said buckle slot is by offering through hole and further offering window on the outermost sidewall of through hole and form forming on the said side wall, and above-mentioned buckle limit is formed at the top of said window and outermost sidewall junction, for said Elastic buckle butt.
As preferably; Said top corner protector plug-in unit comprises second " L " type gusset on the lower surface of housing at the drift angle place that is used to wrap in said photovoltaic module; Said second " L " type gusset comprises set square district and Square consisting of two isosceles right-angled triangles district, and said set square district and Square consisting of two isosceles right-angled triangles district have above-mentioned load bearing face; Relative both sides, said set square district extend to form the 3rd side plate and the 3rd convexity perpendicular to said set square district to the top in said set square district respectively; Relative both sides, said Square consisting of two isosceles right-angled triangles district extend to form the 4th side plate and the 4th convexity perpendicular to said Square consisting of two isosceles right-angled triangles district to the top in said Square consisting of two isosceles right-angled triangles district respectively; Said the 3rd side plate is connected with said the 4th side plate and forms the said side wall that is coated on the said housing outside, and said the 3rd convexity and said the 4th convexity are coated on the inboard of said housing; Said the 3rd side plate and the 4th side plate and said second " L " type gusset bonded assembly opposite end offer said buckle slot respectively in said the 3rd side plate and the 4th side plate, the lower surface of said second " L " type gusset and the relative position of the said buckle slot on said the 3rd side plate and the 4th side plate are provided with and extend to form the Elastic buckle that is complementary with said buckle slot downwards.
As preferably; Said top corner protector plug-in unit and end corner protector plug-in unit comprise the bottom of tool upper surface and lower surface respectively; The upper surface of said bottom is said load bearing face; The lower surface of said bottom is extended with latticed reinforced rib downwards, and said reinforced rib is provided with the horizontal end face near photovoltaic module in another contiguous said corner protector plug-in unit.
As preferably; Said buckle slot on said the 3rd side plate and the 4th side plate is one; The both sides of said buckle slot offer guide-track groove respectively, and the lower surface of said second " L " type gusset and the relative position of the said guide-track groove on said the 3rd side plate and the 4th side plate are provided with and extend to form the guide rail that is complementary with said guide-track groove downwards.
As preferably, said guide rail is a wedge shape, and the two sides that said guide rail is relative are oppositely arranged the chute of the direction of insertion of many intervals and the parallel said guide rail in edge respectively; The medial surface of said Elastic buckle is provided with the also groove of the direction of insertion of the parallel said Elastic buckle in edge of many intervals.
As preferably, between a side of said guide-track groove and the said buckle slot and the opposite side of guide-track groove be equipped with cavity.
As preferably, corner protector plug-in unit of the said end and top corner protector plug-in unit all adopt plastics to process.
Compared with prior art, the beneficial effect of corner protector of the present invention is:
1, corner protector of the present invention is simple in structure, materials are simplified, packing cost is low, therefore has very big economic value.
2, corner protector of the present invention can reuse, thereby has reduced the waste that packing produces, and makes the circulation packing become possibility.
3, the housing of corner protector of the present invention and photovoltaic module matees fully, and corner protector is played a very good protection to photovoltaic module, prevents in transportation, to damage photovoltaic module.
4, be coated between the corner protector plug-in unit on adjacent two photovoltaic modulies and top corner protector plug-in unit and end corner protector plug-in unit between through guide rail realize locating fully with the mode that guide-track groove, buckle cooperate with buckle slot, spacing fully, all can't move with vertical direction in the horizontal direction after making the photovoltaic module stacking package.
Description of drawings
Fig. 1 is the perspective view of the end corner protector plug-in unit in the corner protector of embodiments of the invention one.
Fig. 2 is the perspective view of another direction of Fig. 1.
Fig. 3 is the birds-eye view of the end corner protector plug-in unit in the corner protector of embodiments of the invention one.
Fig. 4 is the upward view of the end corner protector plug-in unit in the corner protector of embodiments of the invention one.
Fig. 5 is the perspective view of the top corner protector plug-in unit in the corner protector of embodiments of the invention two.
Fig. 6 is the birds-eye view of the top corner protector plug-in unit in the corner protector of embodiments of the invention two.
Fig. 7 is the upward view of the top corner protector plug-in unit in the corner protector of embodiments of the invention two.
Fig. 8 is the front view of the top corner protector plug-in unit in the corner protector of embodiments of the invention two.
Fig. 9 is the back view of the top corner protector plug-in unit in the corner protector of embodiments of the invention two.
Figure 10 is the perspective view of embodiments of the invention three.
Figure 11 is the birds-eye view of embodiments of the invention three.
Figure 12 is the upward view of embodiments of the invention three.
Figure 13 is the front view of the top corner protector plug-in unit in the corner protector of embodiments of the invention three.
Figure 14 is the back view of the top corner protector plug-in unit in the corner protector of embodiments of the invention three.
Figure 15 is the perspective view of the top corner protector plug-in unit in the corner protector of embodiments of the invention four.
Figure 16 is the upward view of the top corner protector plug-in unit in the corner protector of embodiments of the invention four.
Figure 17 is used for the running condition scheme drawing on the photovoltaic module for the top corner protector plug-in unit in the corner protector of the present invention.
Figure 18 is used for the scheme drawing of the running condition of another direction on the photovoltaic module for the top corner protector plug-in unit in the corner protector of the present invention.
Figure 19 is the view that is used of end corner protector plug-in unit in the corner protector of the present invention and top corner protector plug-in unit.
The structural representation of Figure 20 packaging unit that corner protector packing of the present invention is accomplished for photovoltaic module adopts.
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment the present invention is described in further detail, but not as to qualification of the present invention.
Corner protector of the present invention is used for safety, the photovoltaic module that piles up of load level reliably; Said corner protector comprises: some corner protector plug-in units; Said corner protector plug-in unit comprise as Fig. 1 to end corner protector plug-in unit 100 shown in Figure 4 and as Fig. 5 top corner protector plug-in unit 200 shown in Figure 9 extremely; Be respectively equipped with load bearing face 201,202 in end corner protector plug-in unit 100 and the top corner protector plug-in unit 200, carry photovoltaic module with the butt mode; End corner protector plug-in unit 100 comprises respectively from the upwardly extending side wall of load bearing face that with top corner protector plug-in unit 200 said side wall offers at least one buckle slot 107,207, and buckle slot 107,207 is provided with a buckle limit 109,209; Top corner protector plug-in unit 200 also comprises at least one from the upwardly extending Elastic buckle 213 of load bearing face; In order to butt hold the buckle limit 109,209 of buckle slot 107,207 on another contiguous top corner protector plug-in unit 200 or the end corner protector plug-in unit 100, make the vertical bight of piling up the photovoltaic module that piles up with support level of said corner protector plug-in unit.
Embodiment one:
Fig. 1 is the perspective view of the end corner protector plug-in unit in the corner protector of embodiments of the invention one.Fig. 2 is the perspective view of another direction of Fig. 1.Fig. 3 is the birds-eye view of the end corner protector plug-in unit in the corner protector of embodiments of the invention one.Fig. 4 is the upward view of the end corner protector plug-in unit in the corner protector of embodiments of the invention one.
Like Fig. 1 to Fig. 4; The end of the present invention corner protector plug-in unit 100 comprises first " L " type gusset on the lower surface of housing at the drift angle place that wraps in said photovoltaic module; First " L " type gusset comprises the first gusset district and the second gusset district, and the first gusset district and the second gusset district have above-mentioned load bearing face 101,102; Relative both sides, the first gusset district extend to form first side plate 103 and first protruding 104 perpendicular to the first gusset district to same direction respectively; Relative both sides, the second gusset district extend to form second side plate 105 and second protruding 106 perpendicular to the second gusset district to same direction respectively; First side plate 103 is connected with second side plate 105 and forms the said side wall that is coated on the said housing outside, and the height of first side plate 103 and second side plate 105 should be complementary with the whole height of said crystal silicon solar assembly.First protruding 104 and second protruding 106 is coated on the inboard of said housing; First protruding 104 and second protruding 106 height should be lower than the height that said housing exceeds substrate.First side plate 103 and second side plate 105 and first " L " type gusset bonded assembly opposite end offer first buckle slot 107 respectively in first side plate 103 and second side plate 105.
In the present embodiment; First protruding 104 is positioned at the part of the first gusset district near the second gusset district 102; Second protruding 106 is positioned at the part of the second gusset district near the first gusset district, and first convexity 104 is connected with second protruding 106 to form and is coated on inboard first " L " type inner casing of housing.Certain first convexity 104 can not be connected with second protruding 106 yet, promptly first protruding 104 and second protruding 106 is separately positioned on the inboard middle part in the first gusset district and the second gusset district.In addition, first protruding 104 and second protruding 106 also can be respectively be provided with at interval a plurality of.The inboard that a plurality of first protruding 104 and second convexity 106 is protected respectively at said housing.
A kind of preferred version as present embodiment; First buckle slot 107 is by offering through hole on the said side wall and further offering 108 of first windows on the outermost sidewall of through hole and form forming; First window 108 forms the above-mentioned first buckle limit 109 with the top of outermost sidewall junction, for Elastic buckle 213 butts.The middle and lower part of the madial wall of first buckle slot 107 is provided with first reinforced rib 110.Being provided for of this first reinforced rib 110 strengthens the intensity of the madial wall of first buckle slot 107, prevents that the inwall of first buckle slot 107 is crooked.
Another kind of preferred version as present embodiment; First " L " type gusset of end corner protector plug-in unit 100 forms the bottom of tool upper surface and lower surface; Said bottom is the first gusset district and the second gusset district; The upper surface of said bottom is a load bearing face 101,102, and the lower surface of said bottom is extended with latticed reinforced rib 112 downwards, and said reinforced rib 112 is provided with the horizontal end face near photovoltaic module in another contiguous said corner protector plug-in unit.Reinforced rib 112 is except that the intensity of strengthening load bearing face, and the photovoltaic module to contiguous corner protector plug-in unit if any jolting, has buffer action in transportation, and the cushion effect even actionization, and the reason by-local forces what is excessive and damage photovoltaic module.
As another preferred version of present embodiment, first buckle slot 107 on first side plate 103 and second side plate 105 is one, and the both sides of first buckle slot 107 offer first guide-track groove 111 respectively.
As another preferred version of present embodiment, between a side of first guide-track groove 111 and first buckle slot 107 and the opposite side of first guide-track groove 111 be equipped with first cavity 114.Just first side plate 103 and second side plate 105 are except the position of offering first buckle slot 107 and first guide-track groove 111, and other parts all are made as first cavity 114.
For the end corner protector plug-in unit 100 in the corner protector of the present invention is captiveed joint with the bottom tray that is used for packed and transported crystal silicon solar assembly, on first " L " type gusset a plurality of knock holees 113 are set.Knock hole 113 in the present embodiment is three, is separately positioned in the first gusset district, in the second gusset district and between the first gusset district and the second gusset district.
End corner protector plug-in unit 100 in the corner protector of the present invention adopts plastics to process.
Embodiment two:
Fig. 5 is the perspective view of the top corner protector plug-in unit in the corner protector of embodiments of the invention two.Fig. 6 is the birds-eye view of the top corner protector plug-in unit in the corner protector of embodiments of the invention two.Fig. 7 is the upward view of the top corner protector plug-in unit in the corner protector of embodiments of the invention two.Fig. 8 is the front view of the top corner protector plug-in unit in the corner protector of embodiments of the invention two.Fig. 9 is the back view of the top corner protector plug-in unit in the corner protector of embodiments of the invention two.
Extremely shown in Figure 9 like Fig. 5; Top corner protector plug-in unit 200 comprises second " L " type gusset on the lower surface of housing at the drift angle place that is used to wrap in said photovoltaic module; Said second " L " type gusset comprises set square district and Square consisting of two isosceles right-angled triangles district, and said set square district and Square consisting of two isosceles right-angled triangles district have above-mentioned load bearing face 201,202; Relative both sides, said set square district extend to form the 3rd side plate 203 and the 3rd protruding 204 perpendicular to said set square district to the top in said set square district respectively; Relative both sides, said Square consisting of two isosceles right-angled triangles district extend to form the 4th side plate 205 and the 4th protruding 206 perpendicular to said Square consisting of two isosceles right-angled triangles district to the top in said Square consisting of two isosceles right-angled triangles district respectively; The 3rd side plate 203 is connected with the 4th side plate 204 and forms the said side wall that is coated on housing 301 outsides, and the 3rd the protruding the 204 and the 4th protruding 206 is coated on the inboard of housing 301; The 3rd side plate 203 and the 4th side plate 205 offer second buckle slot 207 respectively with said second " L " type gusset bonded assembly opposite end in the 3rd side plate 203 and the 4th side plate 205, the lower surface of said second " L " type gusset and the relative position of second buckle slot 207 on the 3rd side plate 203 and the 4th side plate 204 are provided with and extend to form the Elastic buckle 213 that is complementary with second buckle slot 207 downwards.A kind of preferred version as present embodiment; Second " L " type gusset of top corner protector plug-in unit 200 forms the bottom of tool upper surface and lower surface; Said bottom is set square district and Square consisting of two isosceles right-angled triangles district; The upper surface of said bottom is a load bearing face 201,202, and the lower surface of said bottom is extended with latticed reinforced rib 212 downwards, and said reinforced rib 212 is provided with the horizontal end face near photovoltaic module in another contiguous said corner protector plug-in unit.Reinforced rib 212 is except that the intensity of strengthening load bearing face, and the photovoltaic module to contiguous corner protector plug-in unit if any jolting, has buffer action in transportation, and the cushion effect even actionization, and the reason by-local forces what is excessive and damage photovoltaic module.
Can know that from the comparison of Fig. 1 and Fig. 5 top corner protector plug-in unit 200 only is to have increased Elastic buckle 213 with the essence difference of end corner protector plug-in unit 100.Thereby so that be coated on firm the linking together of can pegging graft successively of top corner protector plug-in unit 200 on the corresponding drift angle of two adjacent photovoltaic modulies, and form corner protector.
As shown in Figure 5, Elastic buckle 213 comprises the grab 215 that clamp is terminal with being positioned at clamp.Second buckle slot 207 is by offering through hole on the said side wall and further offering 208 of second windows on the outermost sidewall of through hole and form forming; Second window 208 forms the above-mentioned second buckle limit 209 with the top of outermost sidewall junction, for grab 215 butts of Elastic buckle 213.The middle and lower part of the madial wall of second buckle slot 207 is provided with the 3rd reinforced rib 210.Being provided for of the 3rd reinforced rib 210 strengthens the intensity of the madial wall of second buckle slot 207, prevents that the inwall of second buckle slot 207 is crooked.As shown in Figure 6; The 3rd side plate 203 of present embodiment two and second buckle slot 207 on the 4th side plate 205 are one; The relative position that the both sides of second buckle slot 207 offer lower surface and second guide-track groove 211 on the 3rd side plate 203 and the 4th side plate 205 of second guide-track groove 211, the second " L " the type gusset respectively is provided with and extends to form the guide rail 214 that is complementary with second guide-track groove 211 downwards.Guide rail 214 is used to insert second guide-track groove 211 that is positioned at its below and adjacent another top corner protector plug-in unit 200 or first guide-track groove 111 of end corner protector plug-in unit 100.
As shown in Figure 5, the guide rail 214 of present embodiment two is a wedge shape, and guide rail 214 relative two sides are oppositely arranged the chute 217 of many intervals and parallel direction of insertion along guide rail 214 respectively, and the chute 217 of present embodiment one is two.The end face of guide rail 214 is " king " font.As shown in Figure 9, the medial surface interval of Elastic buckle 213 and many grooves 216 that laterally arrange along the direction of insertion of Elastic buckle 213, the groove 216 of present embodiment two is three.
As a kind of preferred version of present embodiment two, between a side of second guide-track groove 211 and second buckle slot 207 and the opposite side of second guide-track groove 211 be equipped with second cavity 219.Just the 3rd side plate 203 and the 4th side plate 205 are except the position of offering second buckle slot 207 and second guide-track groove 211, and other parts are second cavity 219.
Another kind of preferred version as present embodiment two; The the 3rd protruding 204 is positioned at the part of set square district near Square consisting of two isosceles right-angled triangles district 202; The the 4th protruding 206 is positioned at the part of Square consisting of two isosceles right-angled triangles district near the set square district, and the 3rd convexity 204 is connected with the 4th protruding 206 and forms second " L " type inner casing that is coated on housing 301 inboards.
Top corner protector plug-in unit 200 in the corner protector of the present invention all adopts plastics to process.
Peg graft to form corner protector between above-mentioned a plurality of tops corner protector plug-in unit 200 successively, peg graft successively between a plurality of tops corner protector plug-in unit 200 simultaneously, at last again at the bottom of one of the plug-in unit 100 of corner protector plug-in units form another kind of corner protectors.
Embodiment three:
Figure 10 is the perspective view of the embodiment three of the top corner protector plug-in unit in the corner protector of the present invention; Figure 11 is the birds-eye view of the embodiment three of top of the present invention corner protector; Figure 12 is the upward view of the embodiment three of top of the present invention corner protector; Figure 13 is the front view of the top corner protector plug-in unit in the corner protector of embodiments of the invention three.Figure 14 is the back view of the top corner protector plug-in unit in the corner protector of embodiments of the invention three.
To shown in Figure 14, the difference of present embodiment three and embodiment two only is that relative spacing and the chute 217 along the direction of insertion of guide rail 214 that laterally arranges are three to the relative two sides of guide rail 214 respectively like Figure 10.The medial surface interval of Elastic buckle 213 and five the grooves 216 that laterally arrange along the direction of insertion of Elastic buckle 213.
Embodiment four:
Figure 15 is the perspective view of the embodiment four of top of the present invention corner protector; Figure 16 is the upward view of the embodiment four of top of the present invention corner protector.Like Figure 15 and shown in Figure 16, the difference of present embodiment four and embodiment two only is the relative two sides of guide rail 214 relative spacing and to laterally arrange along the chute 217 of the direction of insertion of guide rail 214 be three respectively.The relative two sides of Elastic buckle 213 are provided with two grooves 216 (not shown two grooves 216 that are positioned at the buckle medial surface) along the direction of insertion of Elastic buckle 213 respectively.Be positioned at the not groove 216 of the ipsilateral setting of should staggering of Elastic buckle 213.On the outside face of the grab 215 of Elastic buckle 213 three parallel fins 218 are set simultaneously.
Figure 17 is used for the running condition scheme drawing on the photovoltaic module for the top corner protector plug-in unit in the corner protector of the present invention.Figure 18 is used for the running condition scheme drawing of another direction on the photovoltaic module for the top corner protector plug-in unit in the corner protector of the present invention.Figure 19 is the view that is used of end corner protector plug-in unit in the corner protector of the present invention and top corner protector plug-in unit.The structural representation of Figure 20 packaging unit that corner protector packing of the present invention is accomplished for photovoltaic module adopts.
Below in conjunction with Figure 17 to Figure 20 the method for application of end corner protector plug-in unit in the corner protector of the present invention 100 and top corner protector plug-in unit 200 is briefly introduced:
Like Figure 17 and shown in Figure 180; Second " L " type gusset of top corner protector plug-in unit 200 is coated on the lower surface at a drift angle place of housing 301 of photovoltaic module 304; The 3rd side plate 203 and the 4th side plate 205 are coated on the lateral surface at a drift angle place of housing 301, to realize the protection to photovoltaic module 304.In order to realize fixing, the 3rd protruding the 204 and the 4th convexity 206 is coated on the medial surface at a drift angle place of housing 301, and top corner protector 200 is stuck on the drift angle of photovoltaic module 304.Coat a top corner protector 200 respectively on four drift angles of each photovoltaic 304.
End corner protector plug-in unit 100 is coated on the drift angle of photovoltaic module 304 with top corner protector plug-in unit 200 in an identical manner.
Owing in the process of transportation, need a plurality of photovoltaic modulies 304 be placed with the mode of piling up, and be packaged into packaging unit shown in Figure 20.Therefore, be positioned on four drift angles of photovoltaic module 304 of the bottom and need to use the end corner protector plug-in unit 100 that does not have Elastic buckle and guide rail.Four drift angles of other photovoltaic modulies 304 except the photovoltaic module 304 of the bottom all need coat top corner protector plug-in unit 200, to realize the mutual grafting between the corner protector plug-in unit on the adjacent photovoltaic module 304 corresponding drift angles.Like Figure 19 and shown in Figure 20, elder generation is fixed on bottom tray 302 corresponding positions through the knock hole 113 that thread-forming screw passes end corner protector plug-in unit 100 with end corner protector plug-in unit 100 when packing, thereby the photovoltaic module 304 that guarantees the bottom can't move in the horizontal direction.The Elastic buckle 213 that will be coated on the top corner protector plug-in unit 200 on the photovoltaic module 304 of photovoltaic module 304 last layers of next-door neighbour's bottom has then inserted in first buckle slot 107 of end corner protector plug-in unit, and the grab 215 of Elastic buckle 213 stretches out from first window 108 and is connected on the first buckle limit 109.Realization top corner protector plug-in unit 200 is captiveed joint with end corner protector plug-in unit 100.Top corner protector plug-in unit 200 on the corresponding drift angle on other adjacent light photovoltaic assemblies 304 also cooperates location with second buckle slot 207, guide rail 214 with second guide-track groove 211 through Elastic buckle 213, thus the accumulation in vertical direction of realization photovoltaic module 304.Add a cover lamina tecti 303 above the photovoltaic module of the top again, form a packaging unit shown in figure 20.Between end corner protector plug-in unit 100 and the top corner protector plug-in unit 200 and top corner protector plug-in unit 200 fitted position is accurate each other, can guarantee that photovoltaic module can not move in vertical direction.After integral installation finishes, need take certain power in the time of photovoltaic module 304 apart need being taken.
The end of the present invention corner protector plug-in unit 100 all adopts composite modified PP material to process with top corner protector plug-in unit 200, like the glass of PP+30%.The single top corner protector plug-in unit 200 or the intensity of end corner protector plug-in unit 100 are stronger; Can bear and surpass 2 tons pressure; Cooperate lamina tecti 303 and bottom tray 302 again, in the freight container traffic process, can realize the shipment of piling up of two packaging units shown in Figure 20; Thereby the raising transportation volume reduces traffic cost.
Above embodiment is merely exemplary embodiment of the present invention, is not used in restriction the present invention, and protection scope of the present invention is defined by the claims.Those skilled in the art can make various modifications or be equal to replacement the present invention in essence of the present invention and protection domain, this modification or be equal to replacement and also should be regarded as dropping in protection scope of the present invention.

Claims (12)

1. corner protector is used for safety, the photovoltaic module that piles up of load level reliably, and said corner protector comprises: some corner protector plug-in units, and each corner protector plug-in unit comprises: load bearing face (201,202), carry photovoltaic module with the butt mode; It is characterized in that: said corner protector plug-in unit also comprises: from the upwardly extending side wall of load bearing face, said side wall offers at least one buckle slot (207), and said buckle slot (207) is provided with a buckle limit (209); With at least one from load bearing face to the Elastic buckle that extends below (213), in order to the buckle limit (209) of the buckle slot (207) of another contiguous corner protector plug-in unit of butt, make the vertical bight of piling up the photovoltaic module that piles up with support level of said corner protector plug-in unit.
2. corner protector according to claim 1; It is characterized in that; Said buckle slot (207) is by offering through hole on the said side wall and further offering window on the outermost sidewall of through hole and form forming; Above-mentioned buckle limit (209) is formed at the top of said window and outermost sidewall junction, for said Elastic buckle (213) butt.
3. corner protector according to claim 1; It is characterized in that; Said corner protector plug-in unit comprises: be used to wrap in first " L " type gusset on the lower surface of housing at drift angle place of said photovoltaic module; Said first " L " type gusset comprises the first gusset district and the second gusset district, and the said first gusset district and the second gusset district have above-mentioned load bearing face (201,202); Relative both sides, the said first gusset district extend to form first side plate and first convexity perpendicular to the said first gusset district to same direction respectively; Relative both sides, the said second gusset district extend to form second side plate and second convexity perpendicular to the said second gusset district to same direction respectively; Said first side plate is connected with said second side plate and forms the said side wall that is coated on the said housing outside, and said first convexity and said second convexity are coated on the inboard of said housing; Said first side plate and second side plate and said first " L " type gusset bonded assembly opposite end offer said buckle slot (207) respectively in said first side plate and second side plate.
4. corner protector according to claim 1; It is characterized in that; Said corner protector plug-in unit comprises the bottom of tool upper surface and lower surface; The upper surface of said bottom is said load bearing face (201,202), and the lower surface of said bottom is extended with latticed reinforced rib (212) downwards, and said reinforced rib (212) is provided with the horizontal end face near photovoltaic module in another contiguous said corner protector plug-in unit.
5. corner protector; Be used for safety, the photovoltaic module that piles up of load level reliably; Said corner protector comprises: some corner protector plug-in units; Comprise end corner protector plug-in unit and top corner protector plug-in unit, be respectively equipped with load bearing face (101,102,201,202) in corner protector plug-in unit of the said end and the top corner protector plug-in unit, carry photovoltaic module with the butt mode; It is characterized in that: corner protector plug-in unit of the said end and top corner protector plug-in unit comprise respectively that from the upwardly extending side wall of load bearing face said side wall offers at least one buckle slot (107,207), and said buckle slot (107,207) is provided with a buckle limit (209); Said top corner protector plug-in unit also comprises at least one from the upwardly extending Elastic buckle of load bearing face (213); In order to butt hold the buckle limit (209) of buckle slot (107,207) on another contiguous top corner protector plug-in unit or the end corner protector plug-in unit, make the vertical bight of piling up the photovoltaic module that piles up with support level of said corner protector plug-in unit.
6. corner protector according to claim 5; It is characterized in that; Said buckle slot (107,207) is by offering through hole on the said side wall and further offering window on the outermost sidewall of through hole and form forming; Above-mentioned buckle limit (209) is formed at the top of said window and outermost sidewall junction, for said Elastic buckle (213) butt.
7. corner protector according to claim 5; It is characterized in that; Said top corner protector plug-in unit comprises second " L " type gusset on the lower surface of housing at the drift angle place that is used to wrap in said photovoltaic module; Said second " L " type gusset comprises set square district and Square consisting of two isosceles right-angled triangles district, and said set square district and Square consisting of two isosceles right-angled triangles district have above-mentioned load bearing face (201,202); Relative both sides, said set square district extend to form the 3rd side plate and the 3rd convexity perpendicular to said set square district to the top in said set square district respectively; Relative both sides, said Square consisting of two isosceles right-angled triangles district extend to form the 4th side plate and the 4th convexity perpendicular to said Square consisting of two isosceles right-angled triangles district to the top in said Square consisting of two isosceles right-angled triangles district respectively; Said the 3rd side plate is connected with said the 4th side plate and forms the said side wall that is coated on the said housing outside, and said the 3rd convexity and said the 4th convexity are coated on the inboard of said housing; Said the 3rd side plate and the 4th side plate and said second " L " type gusset bonded assembly opposite end offer said buckle slot (207) respectively in said the 3rd side plate and the 4th side plate, the lower surface of said second " L " type gusset and the relative position of the said buckle slot (207) on said the 3rd side plate and the 4th side plate are provided with and extend to form the Elastic buckle that is complementary with said buckle slot (207) downwards.
8. corner protector according to claim 5; It is characterized in that; Said top corner protector plug-in unit and end corner protector plug-in unit comprise the bottom of tool upper surface and lower surface respectively; The upper surface of said bottom is said load bearing face, and the lower surface of said bottom is extended with latticed reinforced rib (112,212) downwards, and said reinforced rib (112,212) is provided with the horizontal end face near photovoltaic module in another contiguous said corner protector plug-in unit.
9. corner protector according to claim 7; It is characterized in that; Said buckle slot (207) on said the 3rd side plate and the 4th side plate is one; The both sides of said buckle slot (207) offer guide-track groove (211) respectively, and the lower surface of said second " L " type gusset and the relative position of the said guide-track groove (211) on said the 3rd side plate and the 4th side plate are provided with and extend to form the guide rail (214) that is complementary with said guide-track groove (211) downwards.
10. corner protector according to claim 9 is characterized in that, said guide rail (214) is a wedge shape, and the two sides that said guide rail (214) is relative are oppositely arranged the also chute (217) of the direction of insertion of the parallel said guide rail in edge (211) of many intervals respectively; The medial surface of said Elastic buckle (213) is provided with the also groove (216) of the direction of insertion of the parallel said Elastic buckle in edge (213) of many intervals.
11. according to claim 9 or 10 described corner protectors, it is characterized in that, between a side of said guide-track groove (211) and the said buckle slot (207) and the opposite side of guide-track groove (211) be equipped with cavity (219).
12., it is characterized in that corner protector plug-in unit of the said end and top corner protector plug-in unit all adopt plastics to process according to claim 9 or 10 described corner protectors.
CN2011101629267A 2011-06-16 2011-06-16 Corner protection device Pending CN102826290A (en)

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CN2011101629267A CN102826290A (en) 2011-06-16 2011-06-16 Corner protection device
PCT/CN2011/078693 WO2012171269A1 (en) 2011-06-16 2011-08-22 Corner-protecting device

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JP2012218777A (en) * 2011-04-08 2012-11-12 Sanko Co Ltd Protective member for work and transfer unit of work
CN104570591A (en) * 2013-10-29 2015-04-29 中芯国际集成电路制造(上海)有限公司 Fixation method of photomask box housing material
CN105227060A (en) * 2015-10-22 2016-01-06 常州天合光能有限公司 A kind of two glass photovoltaic module angle bead and installation method thereof
CN106655985A (en) * 2016-11-30 2017-05-10 无锡尚德太阳能电力有限公司 Stacking supporting block and stacking supporting group frame for non-standard photovoltaic module
CN107731948A (en) * 2017-11-06 2018-02-23 成都中建材光电材料有限公司 A kind of Thinfilm solar cell assembly packaging structure
CN107867036A (en) * 2017-11-27 2018-04-03 天津环欧国际新能源科技有限公司 A kind of solar double-glass assemblies protect mould
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CN110562597A (en) * 2019-08-29 2019-12-13 浙江宝利特新能源股份有限公司 corner connector for photovoltaic module
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JP2012218777A (en) * 2011-04-08 2012-11-12 Sanko Co Ltd Protective member for work and transfer unit of work
CN104570591A (en) * 2013-10-29 2015-04-29 中芯国际集成电路制造(上海)有限公司 Fixation method of photomask box housing material
CN105227060A (en) * 2015-10-22 2016-01-06 常州天合光能有限公司 A kind of two glass photovoltaic module angle bead and installation method thereof
CN106655985A (en) * 2016-11-30 2017-05-10 无锡尚德太阳能电力有限公司 Stacking supporting block and stacking supporting group frame for non-standard photovoltaic module
EP3372519A1 (en) * 2017-03-09 2018-09-12 Plasticos Flome, S.L. Support element for transport platform
CN107731948A (en) * 2017-11-06 2018-02-23 成都中建材光电材料有限公司 A kind of Thinfilm solar cell assembly packaging structure
CN107867036A (en) * 2017-11-27 2018-04-03 天津环欧国际新能源科技有限公司 A kind of solar double-glass assemblies protect mould
CN108249013A (en) * 2018-01-03 2018-07-06 惠州市华星光电技术有限公司 Liquid crystal display panel package component
CN108400186A (en) * 2018-04-26 2018-08-14 江阴四方游泳康复产业股份有限公司 A kind of SMC monoblock types photovoltaic module, manufacturing method and application
CN109398936A (en) * 2018-12-04 2019-03-01 嘉兴帝盛集成家居有限公司 A kind of transport corner protector of wallboard
CN110562597A (en) * 2019-08-29 2019-12-13 浙江宝利特新能源股份有限公司 corner connector for photovoltaic module
CN110562597B (en) * 2019-08-29 2024-04-19 浙江宝利特新能源股份有限公司 Corner brace piece for photovoltaic module
WO2023103421A1 (en) * 2021-12-07 2023-06-15 合肥海尔电冰箱有限公司 Corner protector for glass and glass assembly for refrigerator door body
WO2023147679A1 (en) * 2022-02-03 2023-08-10 Stanley Calvo Roberto Tomas Corner reinforcement device for supporting stacked boxes

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Application publication date: 20121219