CN102825806B - Equipment for manufacturing plastic hollow spheres - Google Patents
Equipment for manufacturing plastic hollow spheres Download PDFInfo
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- CN102825806B CN102825806B CN201210345040.0A CN201210345040A CN102825806B CN 102825806 B CN102825806 B CN 102825806B CN 201210345040 A CN201210345040 A CN 201210345040A CN 102825806 B CN102825806 B CN 102825806B
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- station
- shifting formwork
- cylinder
- horizontal shifting
- frame
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Abstract
The invention relates to equipment for manufacturing plastic hollow spheres, comprising a rotary furnace and a rack, wherein the rack comprises two horizontal die moving frames and two longitudinal die moving frames, which are parallel to the plane of a furnace door; the horizontal die moving frames and the longitudinal die moving frames form a rectangle; four top points of the rectangle are respectively set as a feeding station, a to-be-in station, a discharging station and a cooling station; the first longitudinal die moving frame is arranged between the feeding station and the to-be-in station; the first horizontal die moving frame is arranged between the to-be-in station and the discharging station; the second longitudinal die moving frame is arranged between the discharging station and the cooling station; and the second horizontal die moving frame is arranged between the cooling station and the feeding station. The equipment provided by the technical scheme has the advantages that all procedures can be finished automatically and respectively on the rack, and the manual operation is not needed, so that the labor cost is saved and meanwhile the problem that the health of workers is influenced due to severe working condition is solved.
Description
Technical field
The present invention relates to a kind of plasthetics processing equipment, relate in particular to a kind of plastic cement hollow ball manufacturing equipment.
Background technology
At present, the hollow balls such as the toy ball of plastic cement material, ball for health, body-building massage balance pad are all to carry out processing and forming by rotary furnace, 8 procedures such as that a set of plastic cement hollow ball machining production line with rotary furnace will complete conventionally is successively reinforced, locked mode, mould enter stove, heat, come out of the stove, cooling, die sinking, product stripping.In prior art, above-mentioned 8 procedures substantially all rely on manual operation to complete, even if wherein the supplementary means that some are semi-automatic has appearred in some operation, but still can not depart from human assistance completely, have caused thus the significant wastage of human cost; And the bad working environments environment of plastic cement processing, is also unfavorable for that operating personnel's is healthy.
Summary of the invention
The object of this invention is to provide a kind of plastic cement hollow ball manufacturing equipment, to solve the above-mentioned problems in the prior art.
In order to achieve the above object, technical scheme of the present invention proposes a kind of plastic cement hollow ball manufacturing equipment, comprise with the rotary furnace of fire door with the frame of leg, described frame also comprises two longitudinal shifting formwork framves vertical with described fire door place plane with two with the parallel plane horizontal shifting formwork frame in described fire door place that supported by described leg, described two horizontal shifting formwork framves and two longitudinal shifting formworks are configured to a rectangle, and four summits of this rectangle are set to respectively reinforced station, furnaceman to be entered position, come out of the stove station and cooling station; Described reinforced station and described in be provided with first longitudinal shifting formwork frame between furnaceman to be entered position; Furnaceman described to be entered position and described in come out of the stove and between station, be provided with the first horizontal shifting formwork frame, and the centre of this first horizontal shifting formwork frame is set to the position into furnaceman, it is corresponding with the position at described fire door place that this enters furnaceman's bit position; Described coming out of the stove is provided with second longitudinal shifting formwork frame between station and described cooling station, and described cooling station place is provided with cooling water tank; Between described cooling station and described reinforced station, be provided with the second horizontal shifting formwork frame; Wherein, below the first horizontal shifting formwork frame at the described furnaceman of entering position place, be provided with for mould being sent into described rotary furnace and being pulled out the mold mechanism that send of mould from described rotary furnace, described in send mold mechanism to comprise to send mould cylinder, chain wheel set, triangle balancing stand, line slideway, drag hook and unhook cylinder; The described mould cylinder that send is connected to the slide block on the first horizontal shifting formwork frame that enters furnaceman position place described in being located at by described chain wheel set, described slide block is placed on described line slideway and the below of this slide block is fixedly connected with described drag hook and described triangle balancing stand, and the end of described drag hook is provided with described unhook cylinder.
In above-mentioned plastic cement hollow ball manufacturing equipment; above the first horizontal shifting formwork frame at the described furnaceman of entering position place, be provided with the former pushing mechanism for the station of coming out of the stove described in the mould pulling out from described rotary furnace is pushed to; described former pushing mechanism comprises and can above the described first horizontal shifting formwork frame, carry out the first cylinder of vertical displacement and second cylinder that can carry out horizontal displacement above the described first horizontal shifting formwork frame, and the piston rod front end of described the first cylinder is also provided with and pushes away mode slider.
In above-mentioned plastic cement hollow ball manufacturing equipment, on the described second horizontal shifting formwork frame, be also provided with stripper station near described reinforced station place, the second horizontal shifting formwork frame top at described stripper station place is fixed with molding cylinder, the piston rod front end of described molding cylinder is connected with the unhook for opening mould, and is also provided with baffle plate between the piston rod of this molding cylinder and this unhook.
In above-mentioned plastic cement hollow ball manufacturing equipment, the described first and second horizontal shifting formwork framves are all connected to a horizontal shifting formwork cylinder, and described first and second longitudinal shifting formwork framves are all connected to a longitudinal shifting formwork cylinder.
The plastic cement hollow ball manufacturing equipment that technical solution of the present invention provides, its all process steps all can automatically complete in frame, and without manual operation, thereby has saved human cost and avoided badly affecting because of operating mode simultaneously personnel health's problem.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of plastic cement hollow ball manufacturing equipment of the present invention;
Fig. 2 is the detailed schematic of sending mold mechanism in Fig. 1 embodiment;
Fig. 3 is the schematic layout pattern that send mold mechanism medium chain wheels shown in Fig. 2;
Fig. 4 is the connection diagram of sending drag hook and drag hook cylinder in mold mechanism shown in Fig. 2;
Fig. 5 is the detailed schematic of former pushing mechanism in Fig. 1 embodiment;
Fig. 6 is the detailed schematic of pattern drawing mechanism in Fig. 1 embodiment.
The specific embodiment
Following examples are used for illustrating the present invention, but are not used for limiting the scope of the invention.
Fig. 1 is the overall structure schematic diagram of plastic cement hollow ball manufacturing equipment of the present invention, and as shown in the figure, the plastic cement hollow ball manufacturing equipment of the present embodiment, comprises with the rotary furnace 12 of fire door 11 with the frame 14 of leg 13.Wherein, frame 14 also comprises two longitudinal shifting formwork frame 17-18s vertical with fire door 12 place planes with two with the fire door 12 parallel plane horizontal shifting formwork frame 15-16 in place that supported by leg 13; In the present embodiment, the first and second horizontal shifting formwork frame 15-16 are all connected to the longitudinal shifting formwork frame 17-18 of a horizontal shifting formwork cylinder 191, the first and second and are all connected to a longitudinal shifting formwork cylinder 192.
Continue as shown in Figure 1, two horizontal shifting formwork frame 15-16 and two longitudinal shifting formwork frame 17-18 form a rectangle, and four summits of this rectangle are set to respectively reinforced station A, furnaceman to be entered position B, station C and cooling station D come out of the stove; Continue as shown in the figure, between reinforced station A and furnaceman to be entered position B, be provided with first longitudinal shifting formwork frame 17; Furnaceman to be entered position B and come out of the stove and be provided with the first horizontal shifting formwork frame 15 between station C, and the centre of this first horizontal shifting formwork frame 15 is set to into furnaceman position E, and this position that enters furnaceman position E is corresponding with the position at fire door 12 places; Come out of the stove and between station C and cooling station D, be provided with second longitudinal shifting formwork frame 18, and cooling station D place is provided with cooling water tank (not shown); Between cooling station D and reinforced station A, be provided with the second horizontal shifting formwork frame 16.Wherein, below the first horizontal shifting formwork frame 15 that enters E place, furnaceman position, be provided with for mould being sent into rotary furnace 12 and being pulled out the mold mechanism that send of mould from rotary furnace 12.Specifically as shown in Figure 2, this send mold mechanism to comprise and send mould cylinder 21, chain wheel set 22, triangle balancing stand 23, line slideway 24, drag hook 25 and unhook cylinder 26; Wherein, send mould cylinder 21 to be connected to the slide block 27 on the first horizontal shifting formwork frame 15 of being located at E place, furnaceman position by chain wheel set 22, this slide block 27 is placed on line slideway 24 and the below of this slide block 27 is fixedly connected with drag hook 25 and triangle balancing stand 23, and the end of drag hook 25 is provided with unhook cylinder 26(can be simultaneously shown in Figure 4).In addition, as shown in Figure 3, it is a concrete layout embodiment schematic diagram of above-mentioned chain wheel set 22, wherein, send mould cylinder 21 to realize and the interlock of slide block 27 compared with minor sprocket 33-34 and the chain 35 that is connected each sprocket wheel with two compared with hinge wheel 31-32 by two, in addition, chain 35 is also fixed in chassis wall compared with a side of hinge wheel 31 and via a regulating spring 36 through one of them.In addition, from Fig. 3, also can find out, send mould cylinder 21 to be also provided with a bounce cylinder 37 afterwards.
Continue; in the plastic cement hollow ball manufacturing equipment of above-described embodiment; above the first horizontal shifting formwork frame 15 that enters E place, furnaceman position, be also provided with for pushing to the former pushing mechanism of the station C that comes out of the stove from the mould of rotary furnace 12 pull-outs; as shown in Figure 5; this former pushing mechanism specifically comprises and can above the first horizontal shifting formwork frame 15, carry out the first cylinder 41 of vertical displacement and second cylinder 42 that can carry out horizontal displacement above the first horizontal shifting formwork frame 15, and the piston rod front end of the first cylinder 41 is also provided with and pushes away mode slider 43.
And, in the plastic cement hollow ball manufacturing equipment of above-described embodiment, on the second horizontal shifting formwork frame 16, be also provided with stripper station F near reinforced station A place, in conjunction with reference to shown in figure 6, second horizontal shifting formwork frame 16 tops at this stripper station F place are fixed with molding cylinder 51, the piston rod front end of molding cylinder 51 is connected with the unhook 52 for opening mould, and is also provided with baffle plate 53 between the piston rod of this molding cylinder 51 and this unhook 52.
In conjunction with the structure described in above embodiment, the complete operation of plastic cement hollow ball manufacturing equipment embodiment of the present invention can be briefly described below.
First, at reinforced station A place, mould is carried out to automatic or manual reinforced, after move furnaceman to be entered position B by longitudinal shifting formwork cylinder 192 to along first longitudinal shifting formwork frame 17, be pushed into into furnaceman position E by horizontal shifting formwork cylinder 191, open fire door 11 simultaneously;
Continue, by send mould cylinder 21 forward (Fig. 2 middle finger direction left) pass, under the interlock effect of chain wheel set 22, make slide block 27 also to reach, and then make triangle balancing stand 23 promote mould to enter rotary furnace 12; In rotary furnace 12, make, after die frame Rotate 180 °, to utilize equally said process that another mould is sent in rotary furnace 12, then close fire door 11, in stove, at 320 ℃ of temperature, heat 10 minutes;
Then, open fire door 11, send mould cylinder 21 first to travel forward, make drag hook 25 hook mould, send mould cylinder 21 to move backward again, pull-out mould, to entering furnaceman position E, now utilizes unhook cylinder 26 to open drag hook 25, thereby mould is positioned at into furnaceman position E;
Then, the first cylinder 41 move down or on move and regulate the position that pushes away mode slider 43, the second cylinder 42 is pushed into by mould the station C that comes out of the stove along the first horizontal shifting formwork frame 15 subsequently, then along second longitudinal shifting formwork frame 18, mould is moved to cooling station D by longitudinal shifting formwork cylinder 192; In the cooling water tank at cooling station D place, mould is carried out, after water cooling (carry out 2 times cooling), along the second horizontal shifting formwork frame 16, mould being moved to stripper station F by horizontal shifting formwork cylinder 191;
Finally, the pattern drawing mechanism that utilizes molding cylinder 51, unhook 52 and baffle plate 53 to form at stripper station F place is opened mould feeding, so far just can obtain the plastic cement hollow ball of finished product.
In sum, the plastic cement hollow ball manufacturing equipment that technical solution of the present invention provides, its all process steps all can automatically complete in frame, and without manual operation, thereby has saved human cost and avoided badly affecting because of operating mode simultaneously personnel health's problem.
Be more than preferred forms of the present invention, according to content disclosed by the invention, those of ordinary skill in the art can expect some identical, replacement schemes apparently, all should fall into the scope of protection of the invention.
Claims (4)
1. a plastic cement hollow ball manufacturing equipment, comprise with the rotary furnace of fire door with the frame of leg, it is characterized in that, described frame also comprises two longitudinal shifting formwork framves vertical with described fire door place plane with two with the parallel plane horizontal shifting formwork frame in described fire door place that supported by described leg, described two horizontal shifting formwork framves and two longitudinal shifting formworks are configured to a rectangle, and four summits of this rectangle are set to respectively reinforced station, furnaceman to be entered position, come out of the stove station and cooling station; Described reinforced station and described in be provided with first longitudinal shifting formwork frame between furnaceman to be entered position; Furnaceman described to be entered position and described in come out of the stove and between station, be provided with the first horizontal shifting formwork frame, and the centre of this first horizontal shifting formwork frame is set to the position into furnaceman, it is corresponding with the position at described fire door place that this enters furnaceman's bit position; Described coming out of the stove is provided with second longitudinal shifting formwork frame between station and described cooling station, and described cooling station place is provided with cooling water tank; Between described cooling station and described reinforced station, be provided with the second horizontal shifting formwork frame;
Wherein, below the first horizontal shifting formwork frame at the described furnaceman of entering position place, be provided with for mould being sent into described rotary furnace and being pulled out the mold mechanism that send of mould from described rotary furnace, described in send mold mechanism to comprise to send mould cylinder, chain wheel set, triangle balancing stand, line slideway, drag hook and unhook cylinder; The described mould cylinder that send is connected to the slide block on the first horizontal shifting formwork frame that enters furnaceman position place described in being located at by described chain wheel set, described slide block is placed on described line slideway and the below of this slide block is fixedly connected with described drag hook and described triangle balancing stand, and the end of described drag hook is provided with described unhook cylinder.
2. plastic cement hollow ball manufacturing equipment as claimed in claim 1; it is characterized in that; above the first horizontal shifting formwork frame at the described furnaceman of entering position place, be provided with the former pushing mechanism for the station of coming out of the stove described in the mould pulling out from described rotary furnace is pushed to; described former pushing mechanism comprises and can above the described first horizontal shifting formwork frame, carry out the first cylinder of vertical displacement and second cylinder that can carry out horizontal displacement above the described first horizontal shifting formwork frame, and the piston rod front end of described the first cylinder is also provided with and pushes away mode slider.
3. plastic cement hollow ball manufacturing equipment as claimed in claim 1, it is characterized in that, on the described second horizontal shifting formwork frame, be also provided with stripper station near described reinforced station place, the second horizontal shifting formwork frame top at described stripper station place is fixed with molding cylinder, the piston rod front end of described molding cylinder is connected with the unhook for opening mould, and is also provided with baffle plate between the piston rod of this molding cylinder and this unhook.
4. the plastic cement hollow ball manufacturing equipment as described in claim 1-3 any one, is characterized in that, the described first and second horizontal shifting formwork framves are all connected to a horizontal shifting formwork cylinder, and described first and second longitudinal shifting formwork framves are all connected to a longitudinal shifting formwork cylinder.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201210345040.0A CN102825806B (en) | 2012-09-18 | 2012-09-18 | Equipment for manufacturing plastic hollow spheres |
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CN201210345040.0A CN102825806B (en) | 2012-09-18 | 2012-09-18 | Equipment for manufacturing plastic hollow spheres |
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CN102825806A CN102825806A (en) | 2012-12-19 |
CN102825806B true CN102825806B (en) | 2014-07-09 |
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CN201210345040.0A Expired - Fee Related CN102825806B (en) | 2012-09-18 | 2012-09-18 | Equipment for manufacturing plastic hollow spheres |
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Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113650210B (en) * | 2021-08-25 | 2023-03-21 | 天长市富宝橡塑制品有限公司 | Hollow plastic ball forming die |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1298896A (en) * | 1999-12-07 | 2001-06-13 | 温凤兰 | Rubber ball and its preparing process |
KR100883968B1 (en) * | 2008-08-05 | 2009-02-17 | 이진규 | The apparatus for continuous manufacturing connected sphere |
JP2010005384A (en) * | 2008-06-12 | 2010-01-14 | Scoda America Inc | Bowling ball with indicia and method for manufacturing bowling ball with such indicia |
DE102011122375A1 (en) * | 2011-01-03 | 2012-08-16 | Jtekt Europe | Cage for a tie rod end of a vehicle |
CN202952566U (en) * | 2012-09-18 | 2013-05-29 | 江苏飞龙塑胶有限公司 | Manufacture device for plastic hollow sphere |
-
2012
- 2012-09-18 CN CN201210345040.0A patent/CN102825806B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1298896A (en) * | 1999-12-07 | 2001-06-13 | 温凤兰 | Rubber ball and its preparing process |
JP2010005384A (en) * | 2008-06-12 | 2010-01-14 | Scoda America Inc | Bowling ball with indicia and method for manufacturing bowling ball with such indicia |
KR100883968B1 (en) * | 2008-08-05 | 2009-02-17 | 이진규 | The apparatus for continuous manufacturing connected sphere |
DE102011122375A1 (en) * | 2011-01-03 | 2012-08-16 | Jtekt Europe | Cage for a tie rod end of a vehicle |
CN202952566U (en) * | 2012-09-18 | 2013-05-29 | 江苏飞龙塑胶有限公司 | Manufacture device for plastic hollow sphere |
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CN102825806A (en) | 2012-12-19 |
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Granted publication date: 20140709 Termination date: 20190918 |