CN102825543B - Air bag polishing head for air bag polishing - Google Patents
Air bag polishing head for air bag polishing Download PDFInfo
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- CN102825543B CN102825543B CN201210347172.7A CN201210347172A CN102825543B CN 102825543 B CN102825543 B CN 102825543B CN 201210347172 A CN201210347172 A CN 201210347172A CN 102825543 B CN102825543 B CN 102825543B
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- spherical
- air bag
- polishing
- bag shell
- crown
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Abstract
The invention discloses an air bag polishing head for air bag polishing, which relates to a polishing tool. The invention provides an air bag polishing head for air bag polishing, which has small air bag deformation and can be used for positioning accuracy and remarkably increasing the processing accuracy when the internal pressure of an air bag changes. The air bag polishing head comprises a shaft connector, a spherical-crown-shaped air bag shell and a polishing material layer, wherein the open end of the spherical-crown-shaped air bag shell is fixedly connected with the shaft connector; and the polishing material layer is fixedly bonded on the surface of a spherical-crown-shaped elastic outer layer. The air bag polishing head is characterized in that the spherical-crown-shaped air bag shell is provided with a spherical-crown-shaped elastic outer layer and a spherical-crown-shaped elastic inner layer; the elastic modulus of the spherical-crown-shaped elastic inner layer is higher than that of the spherical-crown-shaped elastic outer layer; and the spherical-crown-shaped elastic outer layer is directly molded on the surface of the spherical-crown-shaped elastic inner layer through injection molding, and is fixedly connected with the spherical-crown-shaped elastic inner layer.
Description
Technical field
The invention belongs to Ultraprecision Machining field, relate to a kind of polishing tool, especially relate to a kind of air bag polishing head for gasbag-type polishing.
Background technology
Gasbag-type polishing is a kind of finishing method of novelty, the polishing of very applicable aspheric optical lens.This technology is in development period both at home and abroad at present.Gasbag-type polishing mainly adopts the spherical envelope with certain inflation pressure to carry out polishing as polishing tool.Compared with traditional polishing tool, gasbag-type polishing technology not only can ensure rubbing head and polished surface of the work anastomose property good, and can, by regulating pressure, control the surface quality of polishing efficiency and polished workpiece.Because of but the extremely potential aspheric surface polishing method of one.
At present, in gasbag-type polishing, because desired polishing efficiency of each process segment is all different with workpiece surface quality.So, in the different phase of polishing, need to change inside air bag pressure.(the Gao Bo such as Gao Bo, Yao Yingxue, thank to outline, Yuan Zhejun, Liu Yan. the development of air bag polishing tool and characteristic test [J]. modern Manufacturing Engineering, 2004 (10) .) point out, after the airbag aeration of existing air bag polishing head, the deflection of air bag is large, especially easily produces axial deformation.When the work of the existing air bag polishing head for gasbag-type polishing, the stressed deformation principle schematic diagram of air bag is referring to Fig. 3, in Fig. 3, region that A indicates is axial deformation district, and region that B indicates is air bag deformed area, because bag material elastic modelling quantity is less, therefore B region can produce deformation after inflation.And a-quadrant is stressed centrostigma, under tension effect easily produces axial deformation.Easy like this causing adds position error increasing in man-hour, reduces machining accuracy.In addition, existing air bag polishing head adopts screw lock structure to be fixed more, this not only mounting or dismounting trouble, and because each screw lock power can not ensure just the same, therefore can cause rubbing head each several part unbalance stress, thereby easily cause position error to strengthen, affect machining accuracy.
Summary of the invention
The object of the invention is to overcome the shortcoming that existing air bag polishing head exists, provide that a kind of the deflection of air bag is little in the time of inside air bag pressure change, can positioning precision, significantly improve the air bag polishing head for gasbag-type polishing of machining accuracy.
For achieving the above object, the present invention adopts following technical scheme:
The present invention includes axle connector, spherical air bag shell and the polishing material bed of material, the openend of spherical air bag shell and axle connector are connected, and the polishing material bed of material adheres to spherical elastic outer layer surface; Its feature is, spherical air bag shell is provided with spherical elastic outer layer and spherical elastic inner layer, the elastic modelling quantity of spherical elastic inner layer is greater than the elastic modelling quantity of spherical elastic outer layer, the direct injection mo(u)lding of spherical elastic outer layer is on spherical elastic inner layer surface, and spherical elastic outer layer and spherical elastic inner layer are fixed.
The spherical elastic outer layer of described spherical air bag shell can be spherical rubber layer, and spherical elastic inner layer can be spherical stainless steel substrates, and the direct injection mo(u)lding of spherical rubber layer is on spherical stainless steel substrates surface.Described spherical stainless steel substrates can be punch forming part.
The openend of described spherical air bag shell and axle connector are connected, preferably the openend of spherical air bag shell is affixed by air bag shell block cover, resilient sleeve and lock sleeve and axle connector, described air bag shell block cover is enclosed within on axle connector, the openend of spherical air bag shell is enclosed within air bag shell block and puts, resilient sleeve is enclosed within on the openend outer wall of spherical air bag shell, and lock sleeve compresses spherical air bag shell by being threaded with axle connector.Described air bag shell block cover can be stainless steel gas softgel shell cover for seat.Described lock sleeve excircle is preferably provided with 4 uniform deep gouges, and 4 deep gouges are installed and removed air bag polishing head for spanner, very convenient.
The thickness of described spherical stainless steel substrates can be 0.1 ~ 0.3mm; The thickness of spherical rubber layer can be 3~5mm; The thickness of stainless steel gas softgel shell cover for seat can be 3 ~ 5mm.
Compared with the prior art, the present invention has following outstanding advantages:
Because the spherical elastic outer layer of spherical air bag shell can be spherical rubber layer, spherical elastic inner layer can be spherical stainless steel substrates, the elastic modelling quantity of spherical like this stainless steel substrates is more much bigger than spherical rubber layer, so spherical stainless steel substrates can reduce the deflection after the inflation of air bag polishing head effectively.Because described air bag shell block cover can be stainless steel gas softgel shell cover for seat, can effectively reduce like this axial deflection of air bag polishing head.Because lock sleeve compresses spherical air bag shell by being threaded with axle connector, this fixing means has been simplified the fixed form that loaded down with trivial details glue bonds and screw lock matches, make gasbag polishing tool mounting or dismounting convenient, reduce the impact that position error is brought, improved machining accuracy.
Brief description of the drawings
Fig. 1 is the sectional structure schematic diagram of the embodiment of the present invention.
Fig. 2 is the structural representation of the gentle softgel shell cover for seat of spherical air bag shell of the embodiment of the present invention.
The stressed deformation principle schematic diagram of air bag when Fig. 3 is the existing work of the air bag polishing head for gasbag-type polishing.
Detailed description of the invention
Referring to Fig. 1 and 2, the present invention includes axle connector 1, crown air bag shell and the polishing material bed of material (not drawing) in Fig. 1 and 2.Spherical air bag shell is provided with spherical elastic outer layer (being spherical rubber layer) 21 and spherical elastic inner layer (being spherical stainless steel substrates) 22.The elastic modelling quantity of spherical elastic inner layer 22 is greater than the elastic modelling quantity of spherical elastic outer layer 21, and the direct injection mo(u)lding of spherical elastic outer layer 21 is on spherical elastic inner layer 22 surfaces, and spherical elastic outer layer 21 is fixed with spherical elastic inner layer 22.The polishing material bed of material cements in spherical elastic outer layer 21 surfaces with glue, and the polishing material bed of material adopts polyurethane polishing pad.
Described spherical elastic inner layer (spherical stainless steel substrates) 22 is punch forming part.
The openend of described spherical air bag shell is affixed with axle connector 1 by air bag shell block cover 31, resilient sleeve 32 and lock sleeve 33.Described air bag shell block cover 31 is enclosed within on axle connector 1, the openend of spherical air bag shell is enclosed within on air bag shell block cover 31, resilient sleeve 32 is enclosed within on the openend outer wall of spherical air bag shell, and lock sleeve 33 compresses spherical air bag shell by being threaded with axle connector 1.Described air bag shell block cover 31 is stainless steel gas softgel shell cover for seat.Described lock sleeve 33 excircles are provided with uniform 331,4 deep gouges 331 of 4 deep gouges and for spanner, air bag polishing head are installed and removed, very convenient.
The thickness of described spherical stainless steel substrates 22 is that 0.3mm(can be 0.1 ~ 0.3mm); The thickness of described spherical rubber layer 21 is 3~5mm; The thickness of described stainless steel gas softgel shell cover for seat 31 is that 4mm(can be 3 ~ 5mm).
When use, axle connector 1 is connected with external device, the internal communication external pressure source of the gas of spherical air bag shell.
Claims (4)
1. for an air bag polishing head for gasbag-type polishing, comprise axle connector, spherical air bag shell and the polishing material bed of material, the openend of spherical air bag shell and axle connector are connected, and the polishing material bed of material adheres to spherical elastic outer layer surface; It is characterized in that spherical air bag shell is provided with spherical elastic outer layer and spherical elastic inner layer, the elastic modelling quantity of spherical elastic inner layer is greater than the elastic modelling quantity of spherical elastic outer layer, the direct injection mo(u)lding of spherical elastic outer layer is on spherical elastic inner layer surface, and spherical elastic outer layer and spherical elastic inner layer are fixed;
The spherical elastic outer layer of described spherical air bag shell is spherical rubber layer, and spherical elastic inner layer is spherical stainless steel substrates, and the direct injection mo(u)lding of spherical rubber layer is on spherical stainless steel substrates surface.
2. a kind of air bag polishing head for gasbag-type polishing as claimed in claim 1, the openend and the axle connector that it is characterized in that described spherical air bag shell are connected, the openend that is spherical air bag shell is affixed by air bag shell block cover, resilient sleeve and lock sleeve and axle connector, described air bag shell block cover is enclosed within on axle connector, the openend of spherical air bag shell is enclosed within air bag shell block and puts, resilient sleeve is enclosed within on the openend outer wall of spherical air bag shell, and lock sleeve compresses spherical air bag shell by being threaded with axle connector.
3. a kind of air bag polishing head for gasbag-type polishing as claimed in claim 2, is characterized in that described air bag shell block cover is stainless steel gas softgel shell cover for seat, and described lock sleeve excircle is provided with 4 uniform deep gouges.
4. a kind of air bag polishing head for gasbag-type polishing as claimed in claim 1, the thickness that it is characterized in that described spherical stainless steel substrates is 0.1~0.3mm; The thickness of spherical rubber layer is 3~5mm.
Priority Applications (1)
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CN201210347172.7A CN102825543B (en) | 2012-09-18 | 2012-09-18 | Air bag polishing head for air bag polishing |
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CN201210347172.7A CN102825543B (en) | 2012-09-18 | 2012-09-18 | Air bag polishing head for air bag polishing |
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CN102825543A CN102825543A (en) | 2012-12-19 |
CN102825543B true CN102825543B (en) | 2014-09-03 |
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CN201210347172.7A Expired - Fee Related CN102825543B (en) | 2012-09-18 | 2012-09-18 | Air bag polishing head for air bag polishing |
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Families Citing this family (11)
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CN103116678B (en) * | 2013-02-22 | 2015-05-27 | 厦门大学 | Airbag shape designing method for polishing airbag |
CN103273409A (en) * | 2013-06-08 | 2013-09-04 | 厦门大学 | Multi-degree-of-freedom air bag polishing tool |
CN103586775B (en) * | 2013-11-27 | 2015-09-02 | 厦门大学 | Off-line type air bag polishing tool trimmer |
CN103612201B (en) * | 2013-11-27 | 2015-09-02 | 厦门大学 | A kind of half flexible air-bag head for polishing |
CN103962927B (en) * | 2014-05-16 | 2016-01-20 | 厦门大学 | A kind of tool setting device for air bag polishing |
CN104723216B (en) * | 2015-04-02 | 2017-03-15 | 厦门大学 | A kind of disc type circular arc air bag polishing head |
CN106736996B (en) * | 2017-03-29 | 2019-10-29 | 中国工程物理研究院激光聚变研究中心 | Polishing tool and non-spherical element external waviness minimizing technology |
CN108312021B (en) * | 2018-04-10 | 2023-05-16 | 山东大学 | Fatigue sample precision polishing system and method mounted on cylindrical grinding machine |
CN108608277A (en) * | 2018-05-21 | 2018-10-02 | 沈阳永赢达铸业有限公司 | The practical burnishing device of one Albatra metal parts processing and application method |
CN110936288B (en) * | 2019-10-30 | 2021-04-27 | 重庆大学 | Electroplating polishing grinding head with flexible layer |
CN112605786B (en) * | 2020-11-29 | 2022-09-09 | 厦门理工学院 | Air bag polishing device and polishing head mechanism thereof |
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