CN102817618B - Double strand chain saw of tunnel construction pre-grooving tester - Google Patents
Double strand chain saw of tunnel construction pre-grooving tester Download PDFInfo
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Abstract
一种隧道施工预切槽试验机的双排链锯,包括成品电机和顺序电门。成品电机以及后端连接件、后端固定连接件、前段固定连接件固定在安装板上。成品电机与前段固定连接件固接。后端连接件连接微距电推杆后端,微距电推杆前端通过前端连接件有间隙连接电链锯开关。成品电机输出轴上设有两个链轮,每个链轮上各连接一条链锯,链锯设在与电机固定的腹板的链锯槽中。微距电推杆可远程控制操作电机开启,设置的顺序电门起断电保险作用,保证了实验工作人员在未进行试验机实验作业时候的人身安全。它挖掘隧道预切槽工作效率高,能极大地提高隧道工程质量和进度。
A double-row chainsaw for a tunnel construction pre-grooving test machine, including a finished motor and a sequence switch. The finished motor and the rear-end connecting piece, the rear-end fixed connecting piece, and the front-end fixed connecting piece are fixed on the mounting plate. The finished motor is fixedly connected with the front section fixed connector. The rear end connecting piece is connected to the rear end of the macro electric push rod, and the front end of the macro electric push rod is connected to the electric chain saw switch through the front connecting piece with a gap. The output shaft of the finished motor is provided with two sprockets, and each sprocket is connected with a chain saw, and the chain saw is arranged in the chain saw groove of the web fixed with the motor. The micro-distance electric push rod can remotely control the operation motor to turn on, and the set sequence switch acts as a power failure insurance, ensuring the personal safety of the experimental staff when they are not performing experimental operations on the testing machine. It has high work efficiency in excavating tunnel pre-cut grooves, and can greatly improve the quality and progress of tunnel engineering.
Description
技术领域 technical field
本发明涉及一种切割链锯,特别是涉及一种隧道工程的隧道施工预切槽试验机的双排链锯。 The invention relates to a cutting chain saw, in particular to a double-row chain saw of a tunnel construction pre-grooving test machine for tunnel engineering.
背景技术 Background technique
预切槽机械是一种先进的隧道建设超前支护技术,它利用特制的链式切刀,延隧道断面轮廓切割出一个窄槽,在切割窄槽的同时向窄槽中灌入混凝土以获得隧道支撑预筑拱。预切槽机械结构简单易于与其他隧道施工方法相结合,非常适用于软质土层和沙土地层的施工,因此对预切槽机械技术做更深一步的研发并制造出更先进的预切槽机有待解决。隧道施工预切槽模型试验机就是对预切槽机械技术进行深入研发和对先进预切槽机制造提供理论依据的重要手段。 Pre-grooving machine is an advanced advance support technology for tunnel construction. It uses a special chain cutter to cut a narrow groove along the contour of the tunnel section. While cutting the narrow groove, pour concrete into the narrow groove to obtain The tunnel supports the prefabricated arches. The structure of the pre-cutting machine is simple and easy to combine with other tunnel construction methods, and it is very suitable for the construction of soft soil and sandy soil layers. Therefore, a further research and development of the pre-cutting machine technology has been carried out and a more advanced pre-cutting machine has been manufactured. waiting for solution. The pre-grooving model testing machine for tunnel construction is an important means to carry out in-depth research and development of pre-grooving mechanical technology and provide a theoretical basis for the manufacture of advanced pre-grooving machines.
使用预切槽机械,其关键技术之一就是利用电链锯进行隧道开挖,目前公知的电链锯为单排链锯,即只有一个切割链条作为切割锯。在应用切割链锯对松软土质进行挖掘时,单排切割链锯挖开的水泥浇筑槽宽度有限,链锯需要进行数次重复开挖作业,才能达到设计要求,这样既延误了工程施工时间,又造成人力和物力的浪费。因此研制出更先进的切割链锯成为预切槽机械一项新的研发课题。 Use pre-grooving machine, one of its key technologies is exactly to utilize electric chain saw to carry out tunnel excavation, and present known electric chain saw is a single row chain saw, promptly has only one cutting chain as cutting saw. When excavating soft soil with a cutting chain saw, the width of the cement pouring groove dug by a single row cutting chain saw is limited, and the chain saw needs to carry out several repeated excavation operations to meet the design requirements, which not only delays the construction time, Cause the waste of manpower and material resources again. Therefore develop a more advanced cutting chain saw and become a new research and development subject of pre-cutting machine.
发明内容 Contents of the invention
本发明的目的是针对已有预切槽机械技术的不足,给出一种切割链锯不需重复挖掘水泥浇注槽,挖开的水泥浇筑槽宽度能一次到位、挖槽作业时间短且使用安全可靠的隧道施工预切槽试验机的双排链锯。 The purpose of the present invention is to address the shortcomings of the existing pre-cutting mechanical technology, and provide a cutting chain saw that does not need to repeatedly dig the cement pouring groove, the width of the dug cement pouring groove can be in place at one time, the digging operation time is short, and it is safe to use Reliable duplex chainsaw for tunnel construction pre-grooving tester.
本发明的目的是能够实现的。本发明隧道施工预切槽试验机的双排链锯包括成品电机及机体和固定其上的带有顺序电门的连接杆。本发明隧道施工预切槽试验机的双排链锯特征在于:所述成品电机及机体固定在安装板上,所述安装板上还固接有后端连接件、后端固定连接件和前段固定连接件,所述成品电机及机体中部固接在所述前段固定连接件上,所述成品电机及机体上的连接杆固接在所述后端固定连接件上,所述后端连接件连接微距电推杆后端,所述微距电推杆前端活动连接前端连接件,所述前端连接件中间处设有一个凹槽B,所述凹槽B中置有一个电链锯开关,所述前端连接件与所述电链锯开关为有间隙连接,所述电链锯开关通过导线与所述成品电机及机体连接,所述成品电机及机体输出轴通过半圆键和传动轴轴承连接传动轴,所述传动轴上从所述传动轴轴承一侧起通过键配合依次向外安装有第一个传动轴垫片、第一个链轮、链轮中端隔离件、第二个链轮和第二个传动轴垫片,并通过轴端螺母固定在所述传动轴轴承上,所述第一个链轮连接有第一个链锯,所述第二个链轮上连接有第二个链锯。 The purpose of the present invention can be achieved. The double-row chainsaw of the tunnel construction pre-grooving test machine of the present invention comprises a finished motor, a body and a connecting rod with a sequence switch fixed thereon. The double-row chainsaw of the tunnel construction pre-cutting test machine of the present invention is characterized in that: the finished motor and the body are fixed on the mounting plate, and the mounting plate is also fixedly connected with a rear-end connector, a rear-end fixed connector and a front section The fixed connector, the finished motor and the middle part of the body are fixed on the front fixed connector, the connecting rod on the finished motor and the body is fixed on the rear fixed connector, and the rear connector Connect the rear end of the macro electric push rod, the front end of the macro electric push rod is movably connected to the front connecting piece, a groove B is arranged in the middle of the front connecting piece, and an electric chainsaw switch is placed in the groove B , the front end connector is connected to the electric chainsaw switch with a gap, the electric chainsaw switch is connected to the finished motor and the body through a wire, and the output shaft of the finished motor and the body is connected through a half-round key and a drive shaft bearing Connect the transmission shaft, the first transmission shaft spacer, the first sprocket, the middle end spacer of the sprocket, the second The sprocket and the second transmission shaft gasket are fixed on the transmission shaft bearing through the shaft end nut. The first sprocket is connected with the first chain saw, and the second sprocket is connected with the Second chainsaw.
本发明隧道施工预切槽试验机的双排链锯,其中所述第一个链锯设置在第一块腹板的链锯槽A中,第二个链锯设置在第二块腹板的链锯槽A中,所述两个腹板前段和中部通过Ⅰ连接件由螺栓固定在一起,尾部通过螺栓与Ⅱ连接件紧固在一起,所述第一块腹板上设有电机定位槽D,所述电机定位槽D与所述成品电机及机体上的定位销插接,所述第一个链锯或第二个链锯半部处在所述链锯槽A内部,半部处在链锯槽A外部,所述第一个链锯顶端环绕在所述第一块腹板上端头的链锯槽A中,下端环绕在所述第一个链轮上,所述第二个链锯顶端环绕在所述第二块腹板上端头的链锯槽A中,下端环绕在所述第二个链轮上。 The double-row chainsaw of the tunnel construction pre-groove testing machine of the present invention, wherein the first chainsaw is set in the chainsaw groove A of the first web, and the second chainsaw is set in the second web In the chain saw groove A, the front and middle parts of the two webs are fixed together by bolts through the I connector, and the tail is fastened together with the II connector through the bolts, and the motor positioning slot is provided on the first web D, the positioning groove D of the motor is inserted into the positioning pin on the finished motor and the machine body, the half of the first chain saw or the second chain saw is inside the chain saw slot A, and the half of the chain saw Outside the chainsaw groove A, the top end of the first chainsaw wraps around in the chainsaw groove A at the end of the first web, the lower end wraps around the first sprocket, and the second chainsaw The top end of the chainsaw wraps around in the chainsaw slot A at the end of the second web, and the lower end wraps around the second sprocket wheel.
本发明隧道施工预切槽试验机的双排链锯,其中所述成品电机及机体固接保护板,并通过保护板固接所述第一块腹板和第二块腹板的底端。 In the double-row chainsaw of the tunnel construction pre-grooving test machine of the present invention, the finished motor and the machine body are fixedly connected to a protective plate, and the bottom ends of the first web and the second web are fixed through the protective plate.
本发明隧道施工预切槽试验机的双排链锯,其中所述连接杆上设有保险锁扣,所述保险锁扣由大孔端和小孔端形成,所述保险锁扣大孔端的大孔中置有顺序电门,小孔端与成品电机及机体连接,所述保险锁扣的大孔内螺纹连接一个保险按压螺栓,所述保险按压螺栓与所述顺序电门上端电门触头吻接,所述顺序电门与电源及所述电链锯开关构成顺序工作电路。 The double-row chainsaw of the tunnel construction pre-cutting test machine of the present invention, wherein the connecting rod is provided with a safety lock, the safety lock is formed by a large hole end and a small hole end, and the safety lock is formed by a large hole end There is a sequence switch in the big hole, and the end of the small hole is connected with the finished motor and the body. The internal thread of the big hole of the safety lock is connected with a safety pressing bolt, and the safety pressing bolt is in contact with the upper end of the sequence switch. The sequence switch, the power supply and the electric chain saw switch form a sequence working circuit.
本发明隧道施工预切槽试验机的双排链锯,其中所述前端连接件相对电链锯开关具有一个往返的直线微动轨迹。 In the double-row chainsaw of the tunnel construction pre-groove testing machine of the present invention, the front-end connecting piece has a back-and-forth linear micro-motion track relative to the switch of the electric chainsaw.
本发明隧道施工预切槽试验机的双排链锯,其中所述保险按压螺栓在所述保险锁扣的大孔中具有一个直线的螺旋运动轨迹。 In the double-row chainsaw of the tunnel construction pre-groove testing machine of the present invention, the safety pressing bolt has a linear spiral movement track in the large hole of the safety lock.
本发明隧道施工预切槽试验机的双排链锯中本发明隧道施工预切槽试验机的双排链锯与现有技术不同之处在于本发明隧道施工预切槽试验机的双排链锯装置中设有两组链锯,工作效率高,速度快,能极大地提高工程质量和进度。设有的微距电推杆可进行远程控制操作,设置的保险按压螺栓控制顺序电门使电链锯开关处在或断电或通电状态,保证了实验工作人员在未进行试验机实验作业时候的意外安全隐患。 In the double-row chain saw of the tunnel construction pre-cut testing machine of the present invention, the difference between the double-row chain saw of the tunnel construction pre-cut test machine of the present invention and the prior art lies in the double chain of the tunnel construction pre-cut test machine of the present invention There are two sets of chain saws in the saw device, which have high working efficiency and fast speed, and can greatly improve the quality and progress of the project. The macro-distance electric push rod is provided for remote control operation, and the safety pressing bolt is set to control the sequence switch so that the electric chain saw switch is in the state of power-off or power-on, which ensures that the experiment staff can not perform the experiment operation of the testing machine. unexpected safety hazards.
下面结合附图对本发明的隧道施工预切槽试验机的双排链锯作进一步说明。 Below in conjunction with accompanying drawing, the double row chain saw of the tunnel construction pre-grooving testing machine of the present invention will be further described.
附图说明 Description of drawings
图1双排链锯平台结构主视图。 Fig. 1 Front view of double-row chainsaw platform structure.
图2双排链锯平台结构局部剖视分析图Ⅰ。 Fig. 2 Partial cross-sectional analysis diagram Ⅰ of double-row chainsaw platform structure.
图3图2中的I详图。 Figure 3 Detailed view of I in Figure 2.
图4为图2中的电机输出轴局部剖面详图。 FIG. 4 is a partial cross-sectional detailed view of the output shaft of the motor in FIG. 2 .
图5双排链锯平台结构局部剖视分析图II。 Fig. 5 Partial cross-sectional analysis diagram II of the platform structure of the double-row chainsaw.
图6双排链锯平台结构左视图。 Figure 6 The left view of the platform structure of the double-row chainsaw.
图7双排链锯平台结构右视图Ⅰ。 Fig. 7 The right view I of the double-row chainsaw platform structure.
图8双排链锯平台结构局部剖视分析图Ⅲ。 Fig. 8 Partial sectional analysis diagram III of double-row chainsaw platform structure.
图9双排链锯平台结构右视图II。 Figure 9 is the right view II of the platform structure of the double-row chainsaw.
具体实施方式 Detailed ways
如图1、图2、图3、图4、图5、图6、图7、图8所示,本发明隧道施工预切槽试验机的双排链锯包括成品电机及机体2和固定其上的带有保险按钮24的连接杆30。成品电机及机体2固定在安装板1上。安装板1上还固接有后端连接件5、后端固定连接件6和前段固定连接件19。成品电机及机体2中部通过前端连接螺栓25固接在前段固定连接件19上。成品电机及机体2上的连接杆30通过尾端连接螺栓29固接在后端固定连接件6上。后端连接件5通过M6x40螺栓21连接微距电推杆4的后端,微距电推杆4前端通过M6x30螺栓20活动连接前端连接件3。前端连接件3中间处设有一个凹槽B,凹槽B中置有一个电链锯开关26。前端连接件3与电链锯开关26为有间隙连接。电链锯开关26通过导线与成品电机及机体2连接。成品电机及机体2输出轴通过半圆键18和传动轴轴承17过渡配合连接传动轴14,传动轴14上从传动轴轴承17一侧起,通过键配合依次向外安装有第一个传动轴垫片12、第一个链轮13、链轮中端隔离件16、第二个链轮13-1和第二个传动轴垫片12-1,并通过轴端螺母15将上述零件固定在传动轴轴承17上。所述第一个链轮13上连接有第一个链锯31,所述第二个链轮13-1上连接有第二个链锯31-1。 As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, and Fig. 8, the double row chain saw of the tunnel construction pre-grooving test machine of the present invention includes a finished motor and a body 2 and fixes its Connecting rod 30 with safety button 24 on. The finished motor and the body 2 are fixed on the mounting plate 1 . The rear end connector 5 , the rear end fixed connector 6 and the front fixed connector 19 are also fixedly connected to the mounting plate 1 . The finished product motor and the middle part of the body 2 are affixed on the front section fixed connector 19 by the front end connecting bolt 25 . The connecting rod 30 on the finished motor and the body 2 is affixed to the rear end fixed connector 6 through the tail end connecting bolt 29 . The rear connecting part 5 is connected to the rear end of the macro electric actuator 4 through M6x40 bolts 21 , and the front end of the macro electric actuator 4 is movably connected to the front connecting part 3 through M6x30 bolts 20 . A groove B is arranged in the middle of the front connecting piece 3, and an electric chainsaw switch 26 is disposed in the groove B. The front end connector 3 is connected with the electric chain saw switch 26 with a gap. Electric chain saw switch 26 is connected with finished product motor and body 2 by lead. The finished motor and the output shaft of the body 2 are connected to the transmission shaft 14 through the transition fit of the semicircular key 18 and the transmission shaft bearing 17. The first transmission shaft pad is installed on the transmission shaft 14 from the side of the transmission shaft bearing 17 outwards through the key fit. 12, the first sprocket 13, the spacer 16 at the middle end of the sprocket, the second sprocket 13-1 and the second transmission shaft spacer 12-1, and the above parts are fixed on the drive shaft through the shaft end nut 15 On the shaft bearing 17. A first chainsaw 31 is connected to the first sprocket 13, and a second chainsaw 31-1 is connected to the second sprocket 13-1.
如图1、图2、图3、图9所示,第一个链锯31设置在第二块腹板9的链锯槽A中,第二个链锯31-1设置在第二块腹板9-1的链锯槽A中。第一块腹板9和第二块腹板9-1前段和中部通过Ⅰ连接件11由螺栓10固定在一起,尾部通过C1、C2、C3、C4四个孔和螺栓与Ⅱ连接件28紧固在一起。第一块腹板9上设有电机定位槽D,电机定位槽D与成品电机及机体2上的定位销插接。第一个链锯31或第二个链锯31-1半部处在链锯槽A内部,半部处在链锯槽A外部。第一个链锯31顶端环绕在第一块腹板9上端头的链锯槽A上,下端环绕在第一个链轮13上,第二个链锯31-1顶端环绕在第二块腹板9-1上端头的链锯槽A上,下端环绕在第二个链轮13-1上。 As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 9, the first chain saw 31 is arranged in the chain saw slot A of the second web 9, and the second chain saw 31-1 is arranged in the second web Chainsaw groove A of plate 9-1. The front section and the middle of the first web 9 and the second web 9-1 are fixed together by bolts 10 through I connector 11, and the tail is fastened to II connector 28 through four holes C1, C2, C3, and C4 and bolts. solid together. The first web 9 is provided with a motor positioning groove D, and the motor positioning groove D is plugged with the positioning pin on the finished motor and the body 2 . Half of the first chainsaw 31 or the second chainsaw 31-1 is inside the chainsaw groove A, and half is outside the chainsaw groove A. The top of the first chainsaw 31 surrounds the chainsaw groove A at the upper end of the first web 9, the lower end surrounds the first sprocket 13, and the top of the second chainsaw 31-1 surrounds the second web. On the chainsaw slot A of the upper end of the plate 9-1, the lower end surrounds the second sprocket wheel 13-1.
如图1、图7所示,成品电机及机体2上通过保护板固定螺栓27固接保护板8,并通过保护板8固接第一块腹板9和第二块腹板9-1的底端。 As shown in Figure 1 and Figure 7, the finished motor and body 2 are fixed to the protective plate 8 through the protective plate fixing bolts 27, and the first web 9 and the second web 9-1 are fixed through the protective plate 8 bottom end.
如图1、图2、图5、图6、图8所示,连接杆30上设有保险锁扣7,保险锁扣7由大孔端和小孔端形成。保险锁扣7大孔端的大孔中置有顺序电门24,小孔端的小孔通过锁扣固定螺栓22与成品电机及机体2连接。保险锁扣7的大孔内,通过螺纹连接一个保险按压螺栓23。保险按压螺栓23与顺序电门24上端电门触头吻接。顺序电门24与电源及电链锯开关26构成顺序工作电路。 As shown in Fig. 1, Fig. 2, Fig. 5, Fig. 6 and Fig. 8, a safety lock 7 is provided on the connecting rod 30, and the safety lock 7 is formed by a large hole end and a small hole end. In the large hole of safety lock 7 large hole ends, sequence switch 24 is placed, and the aperture of small hole end is connected with finished product motor and body 2 by lock catch fixing bolt 22. In the large hole of the safety lock catch 7, a safety pressing bolt 23 is threaded. The safety pressing bolt 23 is kissed with the switch contact at the upper end of the sequence switch 24 . The sequence switch 24 and the power supply and the electric chain saw switch 26 constitute a sequence operation circuit.
本发明隧道施工预切槽试验机的双排链锯,前端连接件3相对电链锯开关26具有一个往返的直线微动轨迹。微距电推杆4伸缩,带动前端连接件3上下微动,接通或者断开电链锯开关26的工作电路。 For the double-row chainsaw of the tunnel construction pre-groove testing machine of the present invention, the front-end connector 3 has a reciprocating linear micro-motion track relative to the electric chainsaw switch 26 . The micro-distance electric push rod 4 expands and contracts, drives the front-end connector 3 to move slightly up and down, and connects or disconnects the working circuit of the electric chain saw switch 26 .
本发明隧道施工预切槽试验机的双排链锯,保险按压螺栓23在保险锁扣7的大孔中具有一个直线的螺旋运动轨迹。本发明隧道施工预切槽试验机的双排链锯工作前,将保险按压螺栓23旋入保险锁扣7的大孔内,向下压迫顺序电门24使其接通电路,以便随时启动双排链锯工作;双排电链锯工作完毕,将保险按压螺栓23旋出,使顺序电门24断电,以防双排链锯不工作时出现意外通电。 In the double-row chainsaw of the tunnel construction pre-grooving testing machine of the present invention, the safety pressing bolt 23 has a linear spiral movement track in the large hole of the safety lock 7 . Before the double-row chainsaw of the tunnel construction pre-cutting test machine of the present invention works, the safety pressing bolt 23 is screwed in the large hole of the safety lock catch 7, and the sequence switch 24 is pressed downward to make it switch on the circuit, so as to start the double-row chainsaw at any time. The work of the row chain saw; the work of the double row electric chain saw is completed, and the safety pressing bolt 23 is unscrewed, so that the sequence switch 24 is de-energized, so as to prevent accidental power-on when the double row chain saw is not working.
以上所述的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案作出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。 The above-mentioned embodiments are only descriptions of preferred implementations of the present invention, and are not intended to limit the scope of the present invention. Variations and improvements should fall within the scope of protection defined by the claims of the present invention.
Claims (6)
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| CN104179453B (en) * | 2014-08-25 | 2016-06-15 | 宗超 | Profile hole drilling and digging machine |
| CN106640103A (en) * | 2017-01-18 | 2017-05-10 | 王燏斌 | Tunnel boring machine and construction method thereof |
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| JPH0658034B2 (en) * | 1988-12-21 | 1994-08-03 | 社団法人日本建設機械化協会 | Arch type cutter for tunnel excavation with double chain cutter |
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| US3665712A (en) * | 1970-02-09 | 1972-05-30 | William L Tenney | Two-cycle engine resonance exhaust system |
| EP0099791A2 (en) * | 1982-07-21 | 1984-02-01 | Rocamat | Equipment for extraction of stone,marble or granite,especially from quarries and for roughing and squaring it |
| EP0811751A1 (en) * | 1996-06-03 | 1997-12-10 | Perforex | Cutting machine to precut a gallery vault |
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