CN102815783A - Energy-saving microporous aerator and preparation method thereof - Google Patents
Energy-saving microporous aerator and preparation method thereof Download PDFInfo
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- CN102815783A CN102815783A CN2012103060861A CN201210306086A CN102815783A CN 102815783 A CN102815783 A CN 102815783A CN 2012103060861 A CN2012103060861 A CN 2012103060861A CN 201210306086 A CN201210306086 A CN 201210306086A CN 102815783 A CN102815783 A CN 102815783A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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- Y02W10/10—Biological treatment of water, waste water, or sewage
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Abstract
The invention discloses an energy-saving microporous aerator and a preparation method of the energy-saving microporous aerator. The energy-saving microporous aerator is a stainless steel membrane which is formed by weaving a stainless steel wire with the diameter of 5-10 mu m and has the aperture of 10-30 mu m and the thickness of 0.5-1mm. According to the actual demand, the energy-saving microporous aerator can be made into a bell jar shape, a circular arc shape, various flat plate shapes, a tube shape, a tile shape or a square board plate. The energy-saving microporous aerator is made of universal 304 or 316 stainless steel wire, is precisely woven into a fine net and is prepared by high-frequency press molding; and the energy-saving microporous aerator has the advantages of being high in density, tiny in aperture, high in density of micropores, ultrathin, light in weight, high in strength, long in service life, small in resistance, beneficial to fast through of air and the like.
Description
Technical field
The invention belongs to the water treating equipment field, relate to a kind of energy-conservation micro-hole aerator and preparation method thereof.
Background technology
China is the minimum country of water resources per capita.Existing population is more than 1,200,000,000; The Freshwater resources total amount has only 28000 billion cubic meters to account for 6% of water globe resource; And the pollution that these precious water resource are brought by urbanization and industriallization develops along with the continuation of China's economy with society; China is faced with water resources shortage more, the present situation that the pollution of water resources is more serious.Handle in national product and life at the high-efficiency and low-cost of China's water and to occupy crucial status and realistic meaning, whether the advanced person of water treatment equipment and technology, is the important symbol of a national production and standard of living and national civilization degree.The water treatment of China is still in the growth stage at present; Equipment technology is more relatively backward than also with foreign developed country; In order to protect the precious water resources of China, state investment has been built a large amount of sewage works, but at present in these sewage works the technology of employed sewage disposal device also relatively backward; Work-ing life is shorter; And energy consumption is higher, makes the ton cost of water treatment of sewage very high, and the key equipment in the for example present biochemical processing procedure of sewage also is to account for maximum equipment---the aerator of energy consumption in the WWT.Its energy consumption accounts for 70 ~ 75% of entire sewage treatment plant total energy consumption; The energy consumption that inversed umbrella type aerator, brush aeration machine, plate-spinning aerator is arranged like the surface aeration equipment that is adopted in the biochemical aeration of present sewage is all than higher; Energy utilization rate is every kilowatt-hour of oxygenation 1.5 ~ 1.7kg; And adopt the middle micropore of bottom aeration and the utilization ratio of more higher its energy consumption of fine holes aerator efficient is every kilowatt-hour of oxygenation 2.6kg, all exists too high, the inefficient problem of energy consumption according to energy consumption and output ratio.
According to the medium-term and long-term development strategy of China with to requirement on environmental protection; It is major tasks that the protection of reinforcement water resources is curbed environmental pollution; Save energy consumption simultaneously and realize that Sustainable development is a general orientation, so the sewage disposal device of research and development efficient energy-saving is the key that realizes above target.
Chinese patent 201110057524.0 discloses the efficient ultra-fine micro porous aeration head of a kind of bilayer; Comprise that the aperture is that the conventional brown corundum aeration head of internal layer of 150 ~ 250 μ m and the thickness of coating brown corundum aeration head outside surface are 0.3~0.7mm, the aperture is the ultra-fine microporous layers of the corundum of 56 ~ 80 μ m.As basic unit (being internal layer), the aperture is big, intensity is high with conventional brown corundum layer for the efficient ultra-fine micro porous aeration head of this bilayer, and ultimate compression strength and anti-bar intensity are high; Good permeability, resistance is little, helps air in a large number, pass through fast; And when air arrival skin is the ultra-fine microporous layers of corundum, because this layer aperture is fine and closely woven, be dispersed into very thin trickle bubble to get in the water; Because bubble volume is very little; Therefore can the staying in water bottom of long period and can not rise very soon, thus the oxygen in the trickle bubble will fully be absorbed by water, to reach in water the purpose of oxygenation fast.Because bubble is extremely trickle, make the coefficient of oxygen utilization of air in water improve greatly simultaneously.Coefficient of oxygen utilization when at present existing various aerators are worked is 16~35%; Every kilowatt oxygenation capacity is 1.6~3.6kg; And the utilization ratio of oxygen will reach 50~55% during the aeration that air carries out work through this bilayer minute aperture aerator; Every kilowatt-hour oxygenation capacity will reach 5.77kg, improve 60%.But, because aeration head thickness is thicker, cause resistance bigger, more than the about 12000Pa of drag losses, increased energy consumption, and also higher to equipment requirements, need to use spiral gas blower or high pressure positive blower air-supply.
Summary of the invention
The objective of the invention is above-mentioned deficiency, a kind of energy-conservation micro-hole aerator is provided to prior art.
Another object of the present invention provides the preparation method of this energy-conservation micro-hole aerator.
The object of the invention can be realized through following technical scheme:
A kind of energy-conservation micro-hole aerator is to be that the aperture that the Stainless Steel Wire braiding of 5 ~ 10 μ m forms is that 10 ~ 30 μ m, thickness are the stainless steel diaphragm of 0.5 ~ 1mm by diameter.
The shape of described energy-conservation micro-hole aerator can be prepared into bell jar type, dome-shaped, dome-type, long panel type, various plate, tubular-type, watt type or square plate shape according to actual needs.
Preferred 0.5 ~ the 0.7mm of described energy-conservation micro-hole aerator thickness, further preferred 0.4 ~ 0.5mm.
Described energy-conservation micro-hole aerator preferably prepares through following method:
(1) the laggard promoting the circulation of qi spray of 304 or 316 stainless steel fusions is reeled off raw silk from cocoons, process the filament of diameter 5 ~ 10 μ m;
(2) the stainless steel filament precision of diameter 5 ~ 10 μ m being woven into thickness is 0.5 ~ 1mm, and the aperture is the reticular membrane of 10 ~ 30 μ m.
Described step (2) also comprises according to actual needs, and the netted film high frequency of stainless steel after the braiding is pressed into desired shape; To carry out the high pressure spraying Passivation Treatment with passivating solution or surface treatment agent again through the accurate stainless steel membrane after the high frequency compacting, the bell jar type that is shaped as of described energy-conservation micro-hole aerator, dome-shaped, dome-type, long panel type, various plate, tubular-type, watt type or square plate shape.The diameter of described bell jar type can be from Ф 180mm ~ 220mm; Circular arch type diameter can be from Ф 200mm ~ 600mm, and length is from 600 ~ 1200mm; Dome-type diameter Ф 180mm ~ 260mm; Long slab molded breadth 150mm ~ 250mm, long 600mm ~ 1400mm; Long 200mm ~ the 2000mm of various flat boards and more than above wide 200mm ~ 2000mm, its diameter of tubular-type Ф 65mm ~ 120mm, long 650mm ~ 1500mm.
The preparation method of energy-conservation micro-hole aerator of the present invention comprises following steps:
(1) the laggard promoting the circulation of qi spray of 304 or 316 stainless steel fusions is reeled off raw silk from cocoons, process the filament of diameter 5 ~ 10 μ m;
(2) the stainless steel filament precision of diameter 5 ~ 10 μ m being woven into thickness is 0.5 ~ 1mm, and the aperture is the reticular membrane of 10 ~ 30 μ m.
The preparation method of energy-conservation micro-hole aerator of the present invention also comprises following steps:
(3) according to actual needs, with the netted film high frequency of the stainless steel compacting after the braiding or be curled into desired shape, the bell jar type that is shaped as of described energy-conservation micro-hole aerator, dome-shaped, dome-type, long panel type, various plate, tubular-type, watt type or square plate shape;
(4) will carry out the high pressure spraying Passivation Treatment with passivating solution or surface treatment agent again through the accurate stainless steel membrane after the high frequency compacting.
Wherein, described reticular membrane thickness is 0.5 ~ 0.7mm, preferred 0.4 ~ 0.5mm.
The aerating apparatus that contains energy-conservation micro-hole aerator of the present invention.
Energy-conservation ultramicropore aerator of the present invention through with glass reinforced plastic or plastics or metallic substance with around the stainless steel membrane or peripheral bound edge fix; Through with the periphery of energy-conservation ultramicropore aerator or be stuck in chassis or the round tube of aerating apparatus all around or outer and it is assembled on the aerating apparatus; Aerating apparatus is installed on the aeration gas distribution pipe that is complementary with it again, and the ventilation back is docked with the pore of the connection, chassis of exposing to the sun through the ventilation mouth on the gas-distribution pipe and carried out aeration in the pipe.In the peripheral chassis of aerating apparatus or in the round tube or outer is provided with reverse checkvalve and pours in down a chimney from stainless steel membrane to prevent sewage.
Energy-conservation micro-hole aerator of the present invention is in Application of Sewage.
The energy-conservation micro-hole aerator of the present invention can be used for the biochemical treatment of various sewage, the aeration of severe corrosive sewage is handled, and can be used for the suspended substance air supporting processing of sewage and in water, dissolves gas disposal etc.
Beneficial effect:
The energy-conservation micro-hole aerator of the present invention is to use 304 or 316 general Stainless Steel Wires to be raw material, is woven into fine-structure mesh through precision; Press the shape gained through high frequency again, have the density height, the aperture is small; Pore density is big, and is ultra-thin and in light weight, and intensity is high; Long service life, resistance are little, are about about 1000Pa, help advantages such as air passes through fast.Air is through the energy-conservation micro-hole aerator of the present invention; And this energy-conservation micro-hole aerator of quilt diffuses into the very high ultra micro small bubbles of density with the air cutting; These ultra micro small bubbles can be dissolved in the water airborne oxygen fast, and the stingy residence time of ducking in drink of ultra micro longly can not emerge very soon, improved the probability that oxygen is fully absorbed by water; Can reduce the matched power of gas blower, make it reach the purpose of real efficient energy-saving.
When the energy-conservation micro-hole aerator of the present invention is used in the processing of sewage by suspended thing into since its ultramicropore bubble can be convenient to remove attached to climbing up on top of the water after these suspended substances and greasy dirt are wrapped up by these ultramicropore bubbles and reach the good result that purifies water.
At present the coefficient of oxygen utilization of existing all kinds of aerators when work is 16 ~ 35%, in the water working resistance loss for 2160pa or more than, the oxygenation capacity of every kilowatt of power consumption is 1.6 ~ 3.6kg.The coefficient of oxygen utilization of air when energy-conservation micro-hole aerator of the present invention carries out work can be up to 60 ~ 76%; The oxygenation capacity of every kilowatt of current consumption can reach 6.7kg; Improved 70% than existing installation, the drag losses in water has only about 1000pa, and amount of energy saving is compared with the aerator of original technology and energy-conservationly reached 70%; Because the energy-conservation micro-hole aerator working resistance of the present invention makes the WP of gas blower reduce greatly for a short time, blast volume can reduce one times simultaneously.Can reduce the consumption of gas blower and save facility investment 30%, can improve the work-ing life of gas blower again.
Description of drawings
Fig. 1 embodiment 4 aerating apparatuss
Wherein 1 is aerating apparatus, and 2 are the energy-conservation micro-hole aerator of long tabular, and 3 is skeleton, and 4 is hollow bolt, and 5 is vacuum breaker, and 6 is gas-distribution pipe.
Fig. 2 embodiment 5 aerating apparatuss.
A is the aerating apparatus front view,
Wherein 7 is aerating apparatus, and 8 is the energy-conservation micro-hole aerator of dome-shaped, and 9 is the chassis, and 5 is vacuum breaker;
B is the energy-conservation micro-hole aerator front view of dome-shaped,
Wherein 8 is the energy-conservation micro-hole aerator of dome-shaped.
Fig. 3 embodiment 6 aerating apparatuss.
A is the stainless steel membrane synoptic diagram;
B is energy-conservation micro-hole aerator of tubulose and inner glass reinforced plastic formula plastics tubing structural representation thereof,
Wherein, 12 is the energy-conservation micro-hole aerator of tubulose, and 13 is glass reinforced plastic formula plastics tubing;
C is the aerating apparatus structural representation,
Wherein 10 is the tubulose aerating apparatus, and 11 is stainless steel membrane, and 12 is the energy-conservation micro-hole aerator of tubulose, and 14 is card article, and 5 is vacuum breaker, and 15 for connecing valve.
Embodiment
A kind of energy-conservation micro-hole aerator prepares through following method:
(1) the laggard promoting the circulation of qi spray of 304 stainless steel fusions is reeled off raw silk from cocoons, process the filament of diameter 5 μ m;
(2) the stainless steel filament precision that obtains being woven into thickness is 0.5mm, and the aperture is the netted film of the stainless steel of 10 μ m;
(3) the netted film of stainless steel after will weaving respectively curls, and to process diameter be 100mm, and length is the tubulose of 1500mm; Use passivating solution (cloud Qinghua, Weihai, Shandong worker develops institute, metal conditioner (abbreviation passivating solution)) to carry out the high pressure spraying Passivation Treatment again and promptly get the energy-conservation micro-hole aerator of tubulose.
A kind of energy-conservation micro-hole aerator prepares through following method:
(1) the laggard promoting the circulation of qi spray of 304 stainless steel fusions is reeled off raw silk from cocoons, process the filament of diameter 10 μ m;
(2) the stainless steel filament precision that obtains being woven into thickness is 1mm, and the aperture is the netted film of the stainless steel of 30 μ m;
(3) the netted film high frequency of stainless steel after will weaving respectively is pressed into circular tabular and dome-shaped; To use passivating solution (cloud Qinghua, Weihai, Shandong worker develops institute, metal conditioner (abbreviation passivating solution)) to carry out the high pressure spraying Passivation Treatment again through the accurate stainless steel membrane after the high frequency compacting promptly gets.
A kind of energy-conservation micro-hole aerator prepares through following method:
(1) the laggard promoting the circulation of qi spray of 316 stainless steel fusions is reeled off raw silk from cocoons, process the filament of diameter 7 μ m;
(2) the stainless steel filament precision that obtains being woven into thickness is 0.7mm, and the aperture is the netted film of the stainless steel of 15 μ m;
(3) the netted film high frequency of stainless steel after will weaving respectively is pressed into tabular; To use passivating solution (cloud Qinghua, Weihai, Shandong worker develops institute, metal conditioner (abbreviation passivating solution)) to carry out the high pressure spraying Passivation Treatment again through the accurate stainless steel membrane after the high frequency compacting promptly gets.
As shown in Figure 1; A kind of aerating apparatus 1, aerating apparatus skeleton top are provided with the long 1000mm of embodiment 1 preparation, the energy-conservation micro-hole aerator 2 of the long tabular of wide 200mm; The energy-conservation micro-hole aerator 2 of long tabular is behind the glass reinforced plastic bound edge; In skeleton 3 tops of aerating apparatus, the centre is connected with gas-distribution pipe 6 with hollow bolt 4 through its card, and inlet mouth is provided with the vacuum breaker 5 that prevents backing up of sewage.The energy-conservation micro-hole aerator 2 of long tabular wherein, thickness is 0.4mm, the aperture is 10 μ m.
Aerating apparatus and Chinese patent 201110057524.0 specification sheets embodiment 4 disclosed double-deck aerators with present embodiment 1; Investigating it according to " in the technical requirements of HJ/T252-2006 environmental protection product, micro-hole aerator " is the oxygenation capacity of drag losses, coefficient of oxygen utilization and every kilowatt of power consumption under 3 every cubic metre/hour situation in oxygen-consumption, and the result sees table 1.
Table 1
The embodiment of the |
201110057524.0 |
|
Drag losses | 875Pa | 12000Pa |
Coefficient of oxygen utilization | 76% | 60% |
The oxygenation capacity of every kilowatt of power consumption | 6.70kg | 5.0Kg |
As shown in Figure 2: a kind of aerating apparatus 7, chassis 9 recesses that are stuck in aerating apparatus after the energy-conservation micro-hole aerator 8 usefulness plastics of dome-shaped of embodiment 2 preparations or the glass reinforced plastic flanging moulding need not bolt and connect.Be provided with vacuum breaker 5 in the chassis 9 and prevent backing up of sewage.Wherein the base diameter of the energy-conservation micro-hole aerator 8 of dome-shaped is 230mm, highly is 20mm, and thickness is 0.4mm, and the aperture is 10 μ m.
As shown in Figure 3; A kind of tubulose aerating apparatus 10; The energy-conservation micro-hole aerator 12 of tubulose according to the preparation of the method for embodiment 3 has Glass Steel Tube or plastics tubing 13 to make liner in the energy-conservation micro-hole aerator 12 of tubulose, and two is fixed with card article 14; Air inlet one end is provided with horizontal vacuum breaker 5, and inlet mouth is provided with and connects valve 15 and be connected with air-supply duct.
The working order of the energy-conservation micro-hole aerator of the present invention is described: energy-conservation micro-hole aerator of the present invention is installed on bottom the sewage lagoon that needs to handle height 250 ~ 300mm place apart from the bottom surface.With gas blower with air in pipeline is sent into aerator, the ultra micro stainless (steel) wire when accurate stainless steel diaphragm in the tunicle cuts air and spreads air is cut into the ultramicro air bubble that has only 0.3mm.These ultra micros nebulize and fully are dissolved in the water, and make airborne oxygen be dissolved in water and make the oxygen in the water be higher than other any aerating apparatus, and this high dissolved oxygen sewage can make mikrobe growth and breeding to very high density fast.The concentration that can reach 5000 ~ 7000 mg/litre makes the noxious in the sewage reached the purpose of purifying sewage quickly rapidly by high-density microbiological deterioration.The air demand of the time saving gas blower of aeration biochemical can be shortened owing to its oxygenation capacity is high greatly, 30% ~ 40% air capacity can be practiced thrift.Simultaneously because accurate ultramicropore stainless steel diaphragm is very thin.Thickness has only 0.4 ~ 0.5mm; So the resistance when air process stainless steel membrane is very little; Its drag losses in water has only about 1000pa, and the thickness of the rubber diaphragm of international at present and the interior aerator that adopts is at least also wanted 2mm, and its drag losses is about 2540pa.
The thickness of the aeration head of palm fibre corundum is wanted 12mm at least.The atmospheric drag loss of palm fibre corundum aeration in water is about 2060pa, and the drag losses of the energy-conservation micro-hole aerator of the present invention in water has only the former about 1/3rd, and the blast of gas blower is reduced greatly, saves a large amount of current consumption.
The coefficient of oxygen utilization of existing all kinds of aerators when work is 16 ~ 35% at present; In the water working resistance loss for 2160pa or more than; The oxygenation capacity of every kilowatt of power consumption is 1.6 ~ 3.6kg, and the coefficient of oxygen utilization of air when energy-conservation micro-hole aerator of the present invention carries out work can be up to 60 ~ 76%, and the oxygenation capacity of every kilowatt of current consumption can reach 6.7kg; Improved 70%; Amount of energy saving is compared with the aerator of original technology and is energy-conservationly reached 70%, because the energy-conservation micro-hole aerator working resistance of the present invention makes the WP of gas blower reduce greatly for a short time, blast volume can reduce one times simultaneously.Can reduce the consumption of gas blower and save facility investment 30%, can improve the work-ing life of gas blower again.
Claims (10)
1. energy-conservation micro-hole aerator is characterized in that described energy-conservation micro-hole aerator is that the aperture that the Stainless Steel Wire braiding of 5~10 μ m forms is that 10~30 μ m, thickness are the stainless steel diaphragm of 0.5~1mm for using diameter.
2. energy-conservation micro-hole aerator according to claim 1, the shape that it is characterized in that described energy-conservation micro-hole aerator are prepared into bell jar type, dome-shaped, dome-type, long panel type, various plate, tubular-type, watt type or square plate shape according to actual needs.
3. energy-conservation micro-hole aerator according to claim 1 and 2 is characterized in that described energy-conservation micro-hole aerator thickness is 0.5~0.7mm, preferred 0.4 ~ 0.5mm.
4. energy-conservation micro-hole aerator according to claim 3 is characterized in that described energy-conservation micro-hole aerator prepares through following method:
(1) the laggard promoting the circulation of qi spray of 304 or 316 stainless steel fusions is reeled off raw silk from cocoons, process the filament of diameter 5~10 μ m;
(2) the stainless steel filament precision of diameter 5~10 μ m being woven into thickness is 0.5~1mm, and the aperture is the reticular membrane of 10~30 μ m.
5. energy-conservation micro-hole aerator according to claim 4 is characterized in that described step (2) also comprises according to actual needs, and desired shape is suppressed or be curled into to the netted film high frequency of the stainless steel after the braiding; To carry out the high pressure spraying Passivation Treatment with passivating solution or surface treatment agent again through the accurate stainless steel membrane after the high frequency compacting, the bell jar type that is shaped as of described energy-conservation ultramicropore high-efficiency aerator, dome-shaped, dome-type, long panel type, various plate, tubular-type, watt type or square plate shape.
6. the preparation method of the described energy-conservation micro-hole aerator of claim 1 is characterized in that comprising following steps:
(1) 304 or 316 stainless steels is dissolved laggard promoting the circulation of qi spray and reel off raw silk from cocoons, process the filament of diameter 5~10 μ m;
(2) the stainless steel filament precision of diameter 5~10 μ m being woven into thickness is 0.5~1mm, and the aperture is the reticular membrane of 10~30 μ m.
7. the preparation method of energy-conservation micro-hole aerator according to claim 6 is characterized in that also comprising following steps:
(3) according to actual needs; With the netted film high frequency of the stainless steel compacting after the braiding or be curled into desired shape, the bell jar type that is shaped as of described energy-conservation ultramicropore high-efficiency aerator, dome-shaped, dome-type, long panel type, various plate, tubular-type, watt type or square plate shape;
(4) will carry out the high pressure spraying Passivation Treatment with passivating solution or surface treatment agent again through the accurate stainless steel membrane after the high frequency compacting.
8. the preparation method of energy-conservation micro-hole aerator according to claim 7 is characterized in that described reticular membrane thickness is 0.5~0.7mm, preferred 0.4 ~ 0.5mm.
9. the aerating apparatus that contains the described energy-conservation micro-hole aerator of claim 1.
10. the described energy-conservation micro-hole aerator of claim 1 is in Application of Sewage.
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CN104016475A (en) * | 2014-06-20 | 2014-09-03 | 刘旭威 | Woven type aeration membrane |
CN106745864A (en) * | 2016-12-23 | 2017-05-31 | 重庆科创水处理设备有限公司 | Water treatment aeration dispersal device |
CN108975491A (en) * | 2017-05-31 | 2018-12-11 | 江苏海川新材料科技有限公司 | Extended aeration pipe |
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CN104016475A (en) * | 2014-06-20 | 2014-09-03 | 刘旭威 | Woven type aeration membrane |
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