CN102814538B - A steel pipe axial cutting machine - Google Patents
A steel pipe axial cutting machine Download PDFInfo
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- CN102814538B CN102814538B CN201210339823.8A CN201210339823A CN102814538B CN 102814538 B CN102814538 B CN 102814538B CN 201210339823 A CN201210339823 A CN 201210339823A CN 102814538 B CN102814538 B CN 102814538B
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 62
- 239000010959 steel Substances 0.000 title claims abstract description 62
- 238000005520 cutting process Methods 0.000 title claims abstract description 39
- 238000003801 milling Methods 0.000 claims abstract description 20
- 230000000694 effects Effects 0.000 claims description 4
- 230000002146 bilateral effect Effects 0.000 claims 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 abstract description 10
- 230000005540 biological transmission Effects 0.000 abstract description 5
- 239000003345 natural gas Substances 0.000 abstract description 5
- 239000003209 petroleum derivative Substances 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 4
- 238000009434 installation Methods 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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Abstract
本发明涉及一种钢管轴向切割机。其技术方案是:安装在平台(6)上平面上的调速电机(19)输出轴安装有铣刀(4),平台(6)下平面四角安装的径向滑块(9)滑套在各自对应的同侧滑杆(10)上,滑杆(10)分别固定在轴向滑块(5)的两侧,轴向滑块(5)滑套在导轨(3)上;通过轴向进给手轮(2)经螺纹传动带动轴向滑块(5)沿导轨(3)滑动,实现铣刀(4)沿钢管(1)的轴向运动;通过径向进给手轮(7)经螺纹传动带动平台(6)沿滑杆(10)滑动,实现铣刀(4)沿钢管(1)的径向运动;通过夹紧手轮(17)调整活动夹紧块(14)将切割机固定在钢管(1)上。本发明采用机械式切削方式,结构简单,适用于铺设有电缆的钢管及天然气管道、石油气管道等的轴向切割,具有较好的市场前景。
The invention relates to a steel pipe axial cutting machine. Its technical scheme is: be installed on the speed-regulating motor (19) output shaft on the upper plane of platform (6) milling cutter (4) is installed, the radial slide block (9) slide sleeve that platform (6) lower plane four corners is installed is in On the corresponding sliding rods (10) on the same side, the sliding rods (10) are respectively fixed on both sides of the axial slider (5), and the axial slider (5) is slipped on the guide rail (3); through the axial The feed handwheel (2) drives the axial slider (5) to slide along the guide rail (3) through thread transmission, so as to realize the axial movement of the milling cutter (4) along the steel pipe (1); through the radial feed handwheel (7 ) drives the platform (6) to slide along the slide rod (10) through thread transmission, so as to realize the radial movement of the milling cutter (4) along the steel pipe (1); adjust the movable clamping block (14) by clamping the handwheel (17) to The cutting machine is fixed on the steel pipe (1). The invention adopts a mechanical cutting method, has a simple structure, is suitable for axial cutting of steel pipes laid with cables, natural gas pipelines, petroleum gas pipelines, etc., and has good market prospects.
Description
技术领域 technical field
本发明属于钢管切割机技术领域。具体涉及一种钢管轴向切割机。 The invention belongs to the technical field of steel pipe cutting machines. Specifically relates to a steel pipe axial cutting machine.
背景技术 Background technique
随着社会的发展,钢管制品被广泛用于各行各业,对于钢管的加工处理手段也越来越多。市面上有着大量的钢管切割设备,如电切割机、氧气切割装置,但这些设备主要是针对于钢管在安装前的处理,并且主要是用于钢管的端面切割,也就是径向切割,故存在一定的局限性。 With the development of society, steel pipe products are widely used in all walks of life, and there are more and more processing methods for steel pipes. There are a large number of steel pipe cutting equipment on the market, such as electric cutting machines and oxygen cutting devices, but these equipment are mainly aimed at the treatment of steel pipes before installation, and are mainly used for end face cutting of steel pipes, that is, radial cutting, so there are Certain limitations.
目前,在对铺设有电缆的管道进行修复时,常常需要将部分破损管道进行剥离切除,即需要轴向和径向切割,由于施工现场的特殊性和复杂性,需要专门的设备来实施切割,以保证较好的切割效果。此外,由于电缆自身无法经受高温,为了保证安全,需要切割设备在切割过程中发热量较小,现有大量的冷切割加工设备仅能实现钢管的径向切割。 At present, when repairing a pipeline with cables laid, it is often necessary to strip and cut part of the damaged pipeline, that is, to cut axially and radially. Due to the particularity and complexity of the construction site, special equipment is required to carry out the cutting. To ensure a better cutting effect. In addition, because the cable itself cannot withstand high temperatures, in order to ensure safety, the cutting equipment needs to generate less heat during the cutting process. A large number of existing cold cutting processing equipment can only achieve radial cutting of steel pipes.
发明内容 Contents of the invention
本发明旨在解决现有技术问题,目的是提供一种结构简单、能沿轴向切割和切割过程发热量小的钢管轴向切割机。 The invention aims to solve the problems of the prior art, and aims to provide a steel pipe axial cutting machine with simple structure, capable of cutting along the axial direction and generating less heat during the cutting process.
为了实现上述目的,本发明采用的技术方案是:铣刀安装在调速电机的输出轴,调速电机固定安装在平台的上平面上,平台的下平面四角分别固定有径向滑块,平台两侧的2个径向滑块滑套在各自对应的同侧滑杆上,滑杆分别固定在轴向滑块的两侧。 In order to achieve the above object, the technical solution adopted by the present invention is: the milling cutter is installed on the output shaft of the speed-regulating motor, the speed-regulating motor is fixedly installed on the upper plane of the platform, radial sliders are respectively fixed at the four corners of the lower plane of the platform, and the platform The two radial sliders on both sides are slidingly sleeved on the respective corresponding sliding rods on the same side, and the sliding rods are respectively fixed on both sides of the axial slider.
轴向滑块为矩形块,在矩形块水平面的中间位置处加工有轴向螺纹孔,轴向螺纹孔的两侧对称地设有轴向孔状滑道,在任一轴向孔状滑道和轴向螺纹孔中间设有径向螺纹孔,径向螺纹孔与轴向孔状滑道垂直。 The axial slider is a rectangular block, and an axial threaded hole is processed in the middle of the horizontal plane of the rectangular block. The two sides of the axial threaded hole are symmetrically provided with axial hole-shaped slideways, and any axial hole-shaped slideway and A radial threaded hole is arranged in the middle of the axial threaded hole, and the radial threaded hole is perpendicular to the axial hole-shaped slideway.
轴向滑块通过两个轴向孔状滑道滑套在对应的导轨上,轴向滑块的轴向螺纹孔与轴向进给螺杆螺纹联接,轴向进给螺杆的一端装有轴向进给手轮 轴向进给螺杆的另一端活动安装在底座上。 The axial slider slides on the corresponding guide rail through two axial hole-shaped slideways, the axial threaded hole of the axial slider is threadedly connected with the axial feed screw, and one end of the axial feed screw is equipped with an axial Feed handwheel The other end of the axial feed screw is movably installed on the base.
底座的中间部分为上下两层均设有夹持口的矩形钢板焊接而成,矩形钢板的左侧固定有左矩形块,在左矩形块上平面的中间位置处活动装有的轴向进给螺杆两侧,对称地固定装有2根导轨;矩形钢板的右侧固定有右矩形块,右矩形块的中间位置处设有螺纹孔,螺纹孔与夹紧螺杆螺纹联接,夹紧螺杆的右端装有夹紧手轮,夹紧螺杆的左端与活动夹紧块通过球面副相连;夹持口的左侧安装有固定夹紧块。 The middle part of the base is welded by rectangular steel plates with clamping openings on the upper and lower layers. The left rectangular block is fixed on the left side of the rectangular steel plate, and the axial feed is movable in the middle position of the upper plane of the left rectangular block. Two guide rails are symmetrically fixed on both sides of the screw; the right rectangular block is fixed on the right side of the rectangular steel plate, and a threaded hole is provided in the middle of the right rectangular block, and the threaded hole is threadedly connected with the clamping screw, and the right end of the clamping screw Equipped with a clamping hand wheel, the left end of the clamping screw is connected with the movable clamping block through a spherical pair; the left side of the clamping port is equipped with a fixed clamping block.
径向进给螺杆安装在平台的下平面上,径向进给螺杆与轴向滑块的径向螺纹孔螺纹联接,径向进给手轮安装在径向进给螺杆的一端。 The radial feed screw rod is installed on the lower plane of the platform, the radial feed screw rod is threadedly connected with the radial threaded hole of the axial slide block, and the radial feed screw rod is installed at one end of the radial feed screw rod.
所述的平台为矩形钢板,矩形钢板的中间位置处开有矩形孔,矩形钢板一边的中间部位凹进。 The platform is a rectangular steel plate, a rectangular hole is opened in the middle of the rectangular steel plate, and the middle part of one side of the rectangular steel plate is recessed.
所述的夹持口为矩形状,夹持口位于矩形钢板的右半部分。 The clamping opening is rectangular, and the clamping opening is located on the right half of the rectangular steel plate.
所述固定夹紧块和活动夹紧块均为圆弧面,固定夹紧块的圆弧面和活动夹紧块的圆弧面的曲率半径相等;固定夹紧块圆弧面的中心轴线分别与轴向进给螺杆和导轨的轴线平行。 Both the fixed clamping block and the movable clamping block are arc surfaces, and the radius of curvature of the arc surface of the fixed clamping block and the arc surface of the movable clamping block are equal; the central axis of the arc surface of the fixed clamping block is respectively Parallel to the axis of the axial feed screw and guide.
由于采用上述技术方案,本发明的平台下平面四角安装的径向滑块滑套在各自对应的同侧滑杆上,滑杆分别固定在轴向滑块的两侧,轴向滑块滑套在导轨上;通过轴向进给手轮经螺纹传动带动轴向滑块沿导轨滑动,实现铣刀沿钢管的轴向运动;通过径向进给手轮经螺纹传动带动平台沿滑杆滑动,实现铣刀沿钢管的径向运动;通过夹紧手轮调整活动夹紧块将切割机固定在钢管上。因此,本发明具有如下优点: Due to the adoption of the above-mentioned technical scheme, the radial slider sliding sleeves installed at the four corners of the lower plane of the platform of the present invention are on the respective corresponding same-side sliding rods, and the sliding rods are respectively fixed on both sides of the axial slider, and the axial slider sliding sleeves On the guide rail; drive the axial slider to slide along the guide rail through the axial feed handwheel through thread transmission, and realize the axial movement of the milling cutter along the steel pipe; drive the platform to slide along the slide bar through the radial feed handwheel through thread transmission, Realize the radial movement of the milling cutter along the steel pipe; adjust the movable clamping block by clamping the hand wheel to fix the cutting machine on the steel pipe. Therefore, the present invention has the following advantages:
1、本设备采用机械式切削方式,利用调速电机带动铣刀实现钢管的轴向切割,适用多种类型钢管的加工。加工过程发热量小,加工效率高,适用于铺设有电缆的钢管管道及天然气管道、石油气管道等的加工。 1. This equipment adopts the mechanical cutting method, and uses the speed-regulating motor to drive the milling cutter to realize the axial cutting of the steel pipe, which is suitable for the processing of various types of steel pipes. The heat generated during the processing is small, and the processing efficiency is high. It is suitable for the processing of steel pipes with cables, natural gas pipelines, and petroleum gas pipelines.
2、本设备利用径向进给螺杆配合滑杆实现铣刀径向进刀量的调节,利用轴向进给螺杆配合导轨实现铣刀轴向进刀量的调节,结构简单,操作方便,易于维修。 2. This equipment uses the radial feed screw to cooperate with the sliding rod to realize the adjustment of the radial feed of the milling cutter, and uses the axial feed screw to cooperate with the guide rail to realize the adjustment of the axial feed of the milling cutter. The structure is simple, the operation is convenient, and the repair.
3、本设备利用固定夹紧块和活动夹紧块实现切割机在钢管上的固定,保证了导轨与钢管轴线的平行度,使得铣刀能沿钢管轴向顺利切割,安装简单,加工效果好。 3. This equipment uses the fixed clamping block and the movable clamping block to realize the fixing of the cutting machine on the steel pipe, which ensures the parallelism between the guide rail and the steel pipe axis, so that the milling cutter can cut smoothly along the steel pipe axis. It is easy to install and has good processing effect. .
4、本设备采用螺纹配合实现铣刀进给量的调节,加工精度高。 4. This equipment adopts screw fit to realize the adjustment of the feed rate of the milling cutter, and the machining accuracy is high.
因此,本设备具有结构简单、沿钢管轴向切割和切割过程发热量较小的特点,适用于铺设有电缆的钢管管道及天然气管道、石油气管道等的轴向切割,具有较好的市场前景。 Therefore, this equipment has the characteristics of simple structure, cutting along the axial direction of the steel pipe, and less heat generated during the cutting process. It is suitable for axial cutting of steel pipes with cables laid, natural gas pipelines, petroleum gas pipelines, etc., and has a good market prospect. .
附图说明 Description of drawings
图1为本发明的一种结构示意图; Fig. 1 is a kind of structural representation of the present invention;
图2为本发明的左视结构示意图; Fig. 2 is the left view structural representation of the present invention;
图3为图1的A-A向视图; Fig. 3 is the A-A direction view of Fig. 1;
图4为图2的B-B向视图。 Fig. 4 is a B-B arrow view of Fig. 2 .
具体实施方式 Detailed ways
下面结合具体实施方式对本发明作进一步描述,并非对其保护范围的限制: The present invention will be further described below in conjunction with specific embodiment, is not the limitation of its protection scope:
一种钢管轴向切割机,其结构示意图如图1、图2所示:铣刀4安装在调速电机19的输出轴,调速电机19固定安装在平台6的上平面上,平台6的下平面四角分别固定有径向滑块9,平台6两侧的2个径向滑块9滑套在各自对应的同侧滑杆10上,滑杆10分别固定在轴向滑块5的两侧。
A steel pipe axial cutting machine, its structural schematic diagram as shown in Figure 1 and Figure 2: the milling cutter 4 is installed on the output shaft of the speed-regulating
如图4所示,轴向滑块5为矩形块,在矩形块水平面的中间位置处加工有轴向螺纹孔,轴向螺纹孔的两侧对称地设有轴向孔状滑道,在任一轴向孔状滑道和轴向螺纹孔中间设有径向螺纹孔,径向螺纹孔与轴向孔状滑道垂直。 As shown in Figure 4, the axial slider 5 is a rectangular block, and an axial threaded hole is processed at the middle position of the horizontal plane of the rectangular block, and the two sides of the axial threaded hole are symmetrically provided with axial hole-shaped slideways. A radial threaded hole is arranged between the axial hole-shaped slideway and the axial threaded hole, and the radial threaded hole is perpendicular to the axial hole-shaped slideway.
轴向滑块5通过两个轴向孔状滑道滑套在对应的导轨3上,轴向滑块5的轴向螺纹孔与轴向进给螺杆18螺纹联接,轴向进给螺杆18的一端装有轴向进给手轮2轴向进给螺杆18的另一端活动安装在底座12上。
The axial slider 5 slides on the
如图3所示,底座12的中间部分为上下两层均设有夹持口20的矩形钢板焊接而成,矩形钢板的左侧固定有左矩形块11,在左矩形块11上平面的中间位置处活动装有的轴向进给螺杆18两侧,对称地固定装有2根导轨3。矩形钢板的右侧固定有右矩形块16,右矩形块16的中间位置处设有螺纹孔,螺纹孔与夹紧螺杆15螺纹联接,夹紧螺杆15的右端装有夹紧手轮17,夹紧螺杆15的左端与活动夹紧块14通过球面副相连;夹持口20的左侧安装有固定夹紧块13。
As shown in Figure 3, the middle part of the
径向进给螺杆8安装在平台6的下平面上,径向进给螺杆8与轴向滑块5的径向螺纹孔螺纹联接,径向进给手轮7安装在径向进给螺杆8的一端。
The
所述的平台6为矩形钢板,矩形钢板的中间位置处开有矩形孔,矩形钢板一边的中间部位凹进。
The
所述的夹持口20为矩形状,夹持口20位于矩形钢板的右半部分。 The clamping opening 20 is rectangular, and the clamping opening 20 is located in the right half of the rectangular steel plate.
所述固定夹紧块13和活动夹紧块14均为圆弧面,固定夹紧块13的圆弧面和活动夹紧块14的圆弧面的曲率半径相等;固定夹紧块13圆弧面的中心轴线分别与轴向进给螺杆18和导轨3的轴线平行。
The fixed
本具体实施方式的平台6下平面四角安装的径向滑块9滑套在各自对应的同侧滑杆10上,滑杆10分别固定在轴向滑块5的两侧,轴向滑块5滑套在导轨3上;通过轴向进给手轮2经螺纹传动带动轴向滑块5沿导轨3滑动,实现铣刀4沿钢管1的轴向运动;通过径向进给手轮7经螺纹传动带动平台6沿滑杆10滑动,实现铣刀4沿钢管1的径向运动;通过夹紧手轮17调整活动夹紧块14将切割机固定在钢管1上。因此,本具体实施方式具有如下优点:
The radial sliders 9 installed at the four corners of the lower plane of the
1、本设备采用机械式切削方式,利用调速电机19带动铣刀4实现钢管1的轴向切割,适用多种类型钢管的加工。加工过程发热量小,加工效率高,适用于铺设有电缆的钢管管道及天然气管道、石油气管道等的加工。
1. This equipment adopts the mechanical cutting method, uses the
2、本设备利用径向进给螺杆8配合滑杆10实现铣刀4径向进刀量的调节,利用轴向进给螺杆18配合导轨3实现铣刀4轴向进刀量的调节,结构简单,操作方便,易于维修。
2. This equipment uses the
3、本设备利用固定夹紧块13和活动夹紧块14实现切割机在钢管1上的固定,保证了导轨3与钢管1轴线的平行度,使得铣刀4能沿钢管1轴向顺利切割,安装简单,加工效果好。
3. This equipment uses the fixed
4、本设备采用螺纹配合实现铣刀4进给量的调节,加工精度高。 4. This equipment adopts screw fit to realize the adjustment of the milling cutter 4 feed rate, and the processing accuracy is high.
因此,本设备具有结构简单、沿钢管轴向切割和切割过程发热量较小的特点,适用于铺设有电缆的钢管管道及天然气管道、石油气管道等的轴向切割,具有较好的市场前景。 Therefore, this equipment has the characteristics of simple structure, cutting along the axial direction of the steel pipe, and less heat generated during the cutting process. It is suitable for axial cutting of steel pipes with cables laid, natural gas pipelines, petroleum gas pipelines, etc., and has a good market prospect. .
Claims (4)
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| CN201210339823.8A CN102814538B (en) | 2012-09-14 | 2012-09-14 | A steel pipe axial cutting machine |
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| CN201210339823.8A CN102814538B (en) | 2012-09-14 | 2012-09-14 | A steel pipe axial cutting machine |
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| CN105128076A (en) * | 2015-09-23 | 2015-12-09 | 成都多力多新材料有限公司 | Sponge cutting machine capable of performing dust collection and adhesion |
| CN105171798A (en) * | 2015-09-23 | 2015-12-23 | 成都多力多新材料有限公司 | Sponge cutting machine capable of achieving cooling and clinging |
| CN105252560A (en) * | 2015-09-23 | 2016-01-20 | 成都多力多新材料有限公司 | Adjustable cutter |
| CN108037330A (en) * | 2018-01-19 | 2018-05-15 | 济南大学 | A kind of sample of cable clamping device and stripping device |
| CN109047873A (en) * | 2018-10-15 | 2018-12-21 | 中船澄西船舶修造有限公司 | A kind of rudder bearer cutting tool |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003211313A (en) * | 2002-01-18 | 2003-07-29 | Kubota Corp | Lock ring insertion hole drilling machine |
| CN201534259U (en) * | 2009-09-20 | 2010-07-28 | 浙江金洲管道工业有限公司 | Steel tube cutting device |
| CN101758284A (en) * | 2009-09-30 | 2010-06-30 | 天津市海王星海上工程技术有限公司 | Steel pipe vertical seam cutting machine device |
| CN201783685U (en) * | 2010-02-01 | 2011-04-06 | 吕济深 | Automatic pipe cutter |
| CN202174274U (en) * | 2011-07-29 | 2012-03-28 | 上海先德机械工程有限公司 | Numerical control milling machine for milling steel pipes |
| CN202411505U (en) * | 2012-01-16 | 2012-09-05 | 宁波雄狮机械制造有限公司 | Full automatic numerical control steel pipe cutting machine |
| CN202763152U (en) * | 2012-09-14 | 2013-03-06 | 武汉科技大学 | Device for axially cutting steel pipe |
-
2012
- 2012-09-14 CN CN201210339823.8A patent/CN102814538B/en not_active Expired - Fee Related
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| CN102814538A (en) | 2012-12-12 |
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