CN102814426A - Production system of tank body - Google Patents
Production system of tank body Download PDFInfo
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- CN102814426A CN102814426A CN2012102518887A CN201210251888A CN102814426A CN 102814426 A CN102814426 A CN 102814426A CN 2012102518887 A CN2012102518887 A CN 2012102518887A CN 201210251888 A CN201210251888 A CN 201210251888A CN 102814426 A CN102814426 A CN 102814426A
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Abstract
The invention discloses a production system of a tank body and is characterized by comprising conveyer belts, a first sheet punching machine, a word punching machine, a barrel molding machine, a second sheet punching machine, a turnover device and a tank bottom cover assembly machine, wherein the conveyer belts comprise a sheet material conveyer belt and a bottom cover conveyer belt; the first sheet punching machine, the word punching machine and the barrel molding machine are sequentially arranged on the sheet material conveyer belt; the turnover device is positioned at the tail end of the sheet material conveyer belt and located on the tank bottom cover assembly machine; the turnover device is used for turning a barrel from a horizontal state into a vertical state and then conveying the barrel to the tank bottom cover assembly machine; the second sheet punching machine is positioned at the front end of the bottom cover conveyer belt and used for punching a bottom cover; the bottom cover conveyer belt and the sheet material conveyer belt are arranged in parallel, and the tail ends of the conveyer belts are connected with the tank bottom cover assembly machine; and the tank bottom cover assembly machine is used for punching the bottom cover and the barrel to form the tank body. The production system of the tank body has the advantages that the molding steps are simplified, the high degree of automation is high, and the production efficiency is improved.
Description
Technical field
The present invention relates to a kind of tank body production equipment, relate in particular to a kind of simplification forming step, automaticity is high, the tank body production system of enhancing productivity.
Background technology
Along with growth in the living standard, people also improve constantly the quality requirements of consumer goods.Preserve demanding food for some; Encapsulate for convenient preservations needs to use metal can and since metal can have anti-ly collide, sealing property is strong, outward appearance is graceful advantage, firmly get the consumer and like; Therefore, on the market metal can product miscellaneous appears just now.
Metal can mainly is made up of cylindrical shell, bottom and top cover, and bottom is placed in the bottom of cylindrical shell and is fixedly connected to form tank body with cylindrical shell, and top cover is the top that can be connected in tank body with opening or closing, thereby forms the inner space that supplies food storage.In the prior art; For making the metal cylinder of definite shape; Conventional way is sheet metal to be cut into a certain shape bend or cans again, then with the two edges of sheet metal through being welded, again bottom is welded in the bottom of metal cylinder and forms tank body at last; Yet the process steps that traditional method is processed tank body with sheet metal is more, and technology is comparatively complicated, and manual intervention is big, and production efficiency is lower, can not satisfy the demand in production and market.
Based on above-mentioned deficiency, therefore, need a kind of simplification forming step, automaticity is high, the tank body production system of enhancing productivity.
Summary of the invention
The object of the present invention is to provide a kind of simplification forming step, automaticity is high, the tank body production system of enhancing productivity.
To achieve these goals; Tank body production system provided by the invention is applicable to the sheet metal (not shown) is processed to form cylindrical shell; And make said cylindrical shell and bottom be combined into tank body, comprise conveyer belt, first sheet-punching machine, towards word machine, cylindrical shell make-up machine, second sheet-punching machine, turning device and tank body bottom assembly machine; Said conveyer belt comprises sheet material conveyer belt and bottom conveyer belt; Said first sheet-punching machine, be set in turn on the said sheet material conveyer belt towards word machine and cylindrical shell make-up machine; Said turning device is arranged at the end of said sheet material conveyer belt; And be in the top of said tank body bottom assembly machine; Said turning device outputs to said cylindrical shell on the said tank body bottom assembly machine after level is turned into vertical state; Said second sheet-punching machine is arranged at the front end of said bottom conveyer belt and stamps out bottom, and said bottom conveyer belt is set up in parallel with said sheet material conveyer belt and end is connected with said tank body bottom assembly machine, and said tank body bottom assembly machine forms said tank body with said bottom and cylindrical shell punching press.
Preferably; Said first sheet-punching machine comprises punching frame, pay-off, blanking units and drawing mechanism; Said pay-off be installed on the said punching frame and output in the below of said blanking units; The output of said drawing mechanism is connected with the input of said sheet material conveyer belt; Said pay-off is pushed to said sheet metal under the said blanking units, and said blanking units is die-cut into the sheet material monomer to said sheet metal, and said drawing mechanism is pushed to said sheet material monomer on the said sheet material conveyer belt.
Particularly; Said pay-off comprises first workbench, first storage device, the first suction device, first material-pulling device and second material-pulling device; Said first material-pulling device is arranged at a side of said first workbench; Said first storage device is between said first workbench and said first material-pulling device; The said first suction device is positioned at said first storage device below, and said second material-pulling device is positioned on said first workbench, and the said first suction device is drawn said sheet metal and move down from said first storage device; Said first material-pulling device pushes laterally into said sheet metal on said first workbench, and said second material-pulling device vertically is pushed to said sheet metal the below of said blanking units.
Preferably; Saidly comprise towards word machine frame, stamping die device, second storage device, the second suction device and the 3rd material-pulling device towards word machine; Said second storage device is arranged at the starting end of said the 3rd material-pulling device; The said second suction device is arranged at the below of said the 3rd material-pulling device starting end; Said suction device is drawn to said sheet material monomer downwards on said the 3rd material-pulling device, and said the 3rd material-pulling device is pushed to said sheet material monomer steppingly and carries out on the said stamping die device also pushing out simultaneously last sheet material monomer towards word.
Particularly; Said the 3rd material-pulling device comprises second workbench, drives cylinder and cradle; Said driving cylinder is fixed on the word machine frame; The output of said driving cylinder is connected with said cradle, and said cradle is arranged on said second workbench slidably, and which is provided with a plurality of unidirectional top-pushing mechanisms of elastic telescopic up and down that have.Because said cradle is arranged on said second workbench slidably; And on said cradle, be provided with said unidirectional top-pushing mechanism; Elastic telescopic effect on the said unidirectional top-pushing mechanism promote the place ahead to said sheet material monomer; Then shrink back downwards when running into the sheet material monomer at rear, thereby, realize the step-by-step movement of said sheet material monomer is moved driving cylinder when flexible back and forth.
Preferably; Said cylindrical shell make-up machine comprises frame, the 3rd storage device, conveying mechanism, crimping mechanism, blank body, shaping mechanism and mould emptier; Said the 3rd storage device is arranged at the starting end of said conveying mechanism, and said conveying mechanism promotes said sheet material monomer steppingly and moves, and said crimping mechanism is installed on a side of said conveying mechanism; Side to said sheet material monomer carries out downward bending forming; Said blank body is installed on the opposite side of said conveying mechanism, and another side of said sheet material monomer is carried out punch forming, and said shaping mechanism vertically is arranged at the end of said conveying mechanism; And carry out punch forming to transferring out said sheet material monomer; Form cylindrical shell, said mould emptier is connected in the end of said conveying mechanism, when said conveying mechanism moves, promotes the mould that cylindrical shell breaks away from said shaping mechanism simultaneously.Through said crimping mechanism, blank body and shaping mechanism are set, and in the process that said conveying mechanism is carried said sheet material monomer steppingly, the sheet material monomer of continuous conveying is carried out crimping, flanging and moulding simultaneously; Owing to carry out crimping, flanging before the moulding, only need directly extruding simultaneously the side edge of two sheet material monomers to be got final product during moulding, weld on the both sides that need not to carry out joining; Effectively simplified forming step; And utilize said conveying mechanism to move around and drive said mould emptier simultaneously, make said mould emptier carry out the demoulding to the said cylindrical shell of moulding, whole cylindrical shell shaping machine structure is very compact; And each above-mentioned mechanism drives by said driving mechanism simultaneously; Each step all carries out synchronously, so automaticity is very high, has greatly improved production efficiency.
Particularly; Said shaping mechanism comprises the punch identical with the cross section of said cylindrical shell, a pair of die, a pair of pushing mechanism, top die assembly and dip mold assembly; Said punch is fixed on the said frame; Said die is distributed in the both sides of said punch and articulates with said frame, and said pushing mechanism is connected with said die respectively, said top die assembly be in said punch the top and can be on said punch with the pressure holding of said sheet material monomer; Two said pushing mechanisms promote two said dies simultaneously; Make two said dies coat said punch, form said cylindrical shell thereby push said sheet material monomer, said dip mold assembly is in the below of said punch and the both sides that said sheet material monomer is connected of can rising compress.Through utilizing said pushing mechanism, drive said pushing mechanism, make said die coat said punch, thereby make said sheet material monomer form said cylindrical shell, only need a step to realize, simplified forming step greatly.
Preferably; Sheet material conveyer belt between said cylindrical shell make-up machine and the said tank body bottom assembly machine is provided with the cylindrical shell steering assembly; Said cylindrical shell steering assembly comprises baffle plate and block; Said baffle plate is arranged on the sheet material conveyor belt surface near said cylindrical shell make-up machine output, forms narrow cylindrical shell vertical passage with a side of said sheet material conveyer belt, and said block is fixed in a side of said sheet material conveyer belt; Said block is pointed in the outlet of said vertical passage, and said cylindrical shell is vertically through rotating into transverse state behind the said vertical passage with after the said block conflict.Through said baffle plate is set, a side of said baffle plate and said sheet material conveyer belt forms vertical passage, and said cylindrical shell can be exported along said vertical passage after the demoulding; And in the vertical passage outlet said block is set, said block can stop that a side of said cylindrical shell moves on, and under the drive of said sheet material conveyer belt; The opposite side of said cylindrical shell moves on; Therefore, forcing whole cylindrical shell by vertical transformation transverse state, is a step upset of cylindrical shell to be prepared.
Preferably; Said turning device comprises mounting bracket, linear actuator, impeller, flip piece and push-down machine structure; Said linear actuator is fixed on the said mounting bracket, and output is connected with said impeller, and said impeller and said flip piece are slidingly connected; Said flip piece is articulated on the said mounting bracket, said mounting bracket have with said push-down machine structure over against host cavity.Utilize said linear actuator, promote said impeller, and, overturn, realize said cylindrical shell is become vertical laying state by the horizontal positioned state-transition thereby drive said flip piece through said impeller and said flip piece are slidingly connected.
Preferably; Said tank body bottom assembly machine comprises mounted mechanism and punching mechanism on turntable, some clamp mechanism, the bottom; Said turntable is rotating setting; Said clamp mechanism along the circumferential direction is arranged on the said turntable, and said cylindrical shell is clamped, and mounted mechanism is positioned at the top of said clamp mechanism on the said bottom; And said turntable rotate steppingly order about on each said clamp mechanism and the said bottom mounted mechanism over against; Mounted mechanism can be installed in bottom on the cylindrical shell at said clamp mechanism place on the said bottom, and said punching mechanism is positioned at the top of said clamp mechanism over against said clamp mechanism, and said punching mechanism can stamp out said bottom and cylindrical shell the tank body of integrative-structure in the lump.
Compared with prior art; Because the present invention is at first sheet-punching machine, be provided with said sheet material conveyer belt between word machine, cylindrical shell make-up machine and tank body bottom assembly machine; Between said second sheet-punching machine and said tank body bottom assembly machine, said bottom conveyer belt is set, utilizes said sheet material conveyer belt, the said sheet material monomer that stamps out with said first sheet-punching machine, towards word machine is transported to said cylindrical shell make-up machine and carries out moulding; The said bottom that utilizes said bottom conveyer belt that said second sheet-punching machine is stamped out is transported on the tank body bottom assembly machine; Through to said sheet metal punching, carry out simultaneously towards the punching moulding of word and cylindrical shell moulding and said bottom, and import simultaneously on the said tank body bottom assembly machine and process tank body; Thereby make whole tank body production system simplify forming step, enhance productivity; And; Through utilizing said turning device; Said cylindrical shell is outputed on the said tank body bottom assembly machine after level is turned into vertical state, thereby realize said cylindrical shell make-up machine and said tank body bottom assembly machine be connected the whole production system fully automatic operation; Need not manual intervention, automaticity is high.
Description of drawings
Fig. 1 is the structural representation of tank body production system of the present invention.
Fig. 2 is the structural representation of first sheet-punching machine in the tank body production system of the present invention.
Fig. 3 is the structural representation of the pay-off of first sheet-punching machine in the tank body production system of the present invention.
Fig. 4 is towards the structural representation of word machine in the tank body production system of the present invention.
Fig. 5 is towards the structural representation of the 3rd material-pulling device of word machine in the tank body production system of the present invention.
Fig. 6 is towards the structural representation of the cradle of word machine in the tank body production system of the present invention.
Fig. 7 is the structural representation of tank body production system middle cylinder body make-up machine of the present invention.
Fig. 8 is the structural representation of the shaping mechanism of tank body production system middle cylinder body make-up machine of the present invention.
Fig. 9 is the sketch map of A part among Fig. 1.
Figure 10 is the structural representation of turning device in the tank body production system of the present invention.
Figure 11 is the structural representation of tank body bottom assembly machine in the tank body production system of the present invention.
The specific embodiment
Like Fig. 1, shown in Figure 2; Tank body production system 100 of the present invention is applicable to the sheet metal (not shown) is processed to form cylindrical shell 200; And make said cylindrical shell 200 and bottom be combined into tank body, comprise conveyer belt 1, first sheet-punching machine 2, towards word machine 3, cylindrical shell make-up machine 4, second sheet-punching machine 5, turning device 6 and tank body bottom assembly machine 7; Said conveyer belt 1 comprises sheet material conveyer belt 11 and bottom conveyer belt (not shown); Said first sheet-punching machine 2, be set in turn on the said sheet material conveyer belt 11 towards word machine 3 and cylindrical shell make-up machine 4; Said turning device 6 is arranged at the end of said sheet material conveyer belt 11; And be in the top of said tank body bottom assembly machine 7; Said turning device 6 outputs to said cylindrical shell on the said tank body bottom assembly machine 7 after level is turned into vertical state; Said second sheet-punching machine 5 is arranged at the front end of said bottom conveyer belt and stamps out bottom, and said bottom conveyer belt is set up in parallel with said sheet material conveyer belt 11 and end is connected with said tank body bottom assembly machine 7, and said tank body bottom assembly machine 7 forms said tank body with said bottom and cylindrical shell 200 punching presses.
Like Fig. 2 and shown in Figure 3; Said first sheet-punching machine 2 comprises punching frame 21, pay-off 22, blanking units 23 and drawing mechanism 24; Said pay-off 22 be installed on the said punching frame 21 and output in the below of said blanking units 23; The output of said drawing mechanism 24 is connected with the input of said sheet material conveyer belt 11; Said pay-off 22 is pushed to said blanking units 23 times with said sheet metal, and 23 pairs of said sheet metals of said blanking units are die-cut into the sheet material monomer, and said drawing mechanism 24 is pushed to said sheet material monomer on the said sheet material conveyer belt 11.Said pay-off 22 comprises first workbench 221, first storage device 222, the first suction device (not shown), first material-pulling device 224 and second material-pulling device 225; Said first material-pulling device 224 is arranged at a side of said first workbench 221; Said first storage device 222 is between said first workbench 221 and said first material-pulling device 224; The said first suction device is positioned at said first storage device 222 belows; Said second material-pulling device 224 is positioned on said first workbench 221; The said first suction device is drawn said sheet metal from said first storage device 222, said first material-pulling device 224 pushes laterally into said sheet metal on said first workbench 221, and said second material-pulling device 225 vertically is pushed to said sheet metal the below of said blanking units 23.
Like Fig. 4, Fig. 5 and shown in Figure 6; Saidly comprise towards word machine frame 31, stamping die device 32, second storage device 33, the second suction device 34 and the 3rd material-pulling device 35 towards word machine 3; Said second storage device 33 is arranged at the starting end of said the 3rd material-pulling device 35; The said second suction device 33 is arranged at the below of said the 3rd material-pulling device 35 starting ends; The said second suction device 34 is drawn to said sheet material monomer downwards on said the 3rd material-pulling device 35, and said the 3rd material-pulling device 35 is pushed to said sheet material monomer steppingly and carries out on the said stamping die device 32 also pushing out simultaneously last sheet material monomer towards word.Said the 3rd material-pulling device 35 comprises second workbench 351, drives cylinder 352 and cradle 353; Said driving cylinder 352 is fixed on word machine frame 31; The output of said driving cylinder 352 is connected with said cradle 353; Said cradle 353 is arranged on said second workbench 351 slidably, and which is provided with a plurality of unidirectional top-pushing mechanisms 354 of elastic telescopic up and down that have.Because said cradle 353 is arranged on said second workbench 351 slidably; And on said cradle 353, be provided with said unidirectional top-pushing mechanism 354; Elastic telescopic effect on the said unidirectional top-pushing mechanism 354 promotes the said sheet material monomer in the place ahead; Then shrink back downwards when running into the sheet material monomer at rear, thereby, realize the step-by-step movement of said sheet material monomer is moved driving cylinder 352 when flexible back and forth.
See also Fig. 7; Said cylindrical shell make-up machine 4 comprises frame 41, the 3rd storage device 42, conveying mechanism 43, crimping mechanism 44, blank body 45, shaping mechanism 46 and mould emptier 47; Said the 3rd storage device 42 is arranged at the starting end of said conveying mechanism 43, and said conveying mechanism 43 promotes said sheet material monomer steppingly and moves, and said crimping mechanism 44 is installed on a side of said conveying mechanism 43; Side to said sheet material monomer carries out downward bending forming; Said blank body 45 is installed on the opposite side of said conveying mechanism 43, and another side of said sheet material monomer is carried out punch forming, and said shaping mechanism 46 vertically is arranged at the end of said conveying mechanism 43; And carry out punch forming to transferring out said sheet material monomer; Form cylindrical shell 200, said mould emptier 47 is connected in the end of said conveying mechanism 43, when said conveying mechanism 43 moves, promotes the mould that cylindrical shell breaks away from said shaping mechanism 46 simultaneously.Through said crimping mechanism 44, blank body 45 and shaping mechanism 46 are set, and in the process that said conveying mechanism 43 is carried said sheet material monomer steppingly, the sheet material monomer of continuous conveying is carried out crimping, flanging and moulding simultaneously; Owing to carry out crimping, flanging before the moulding, only need directly extruding simultaneously the side edge of two sheet material monomers to be got final product during moulding, weld on the both sides that need not to carry out joining; Effectively simplified forming step; And utilize said conveying mechanism 43 to move around and drive said mould emptier 47 simultaneously, make the said cylindrical shell of 47 pairs of moulding of said mould emptier carry out the demoulding, whole cylindrical shell make-up machine 4 structures are very compact; And each above-mentioned mechanism all drives simultaneously; Each step all carries out synchronously, so automaticity is very high, has greatly improved production efficiency.
Please consult Fig. 8 again; Particularly; Said shaping mechanism 46 comprises the punch 461 identical with the cross section of said cylindrical shell 200, a pair of die 462, a pair of pushing mechanism 463, top die assembly 464 and dip mold assembly 465; Said punch 461 is fixed on the said frame 41; Said die 462 is distributed in the both sides of said punch 461 and articulates with said frame 41, and said pushing mechanism 463 is connected with said die 462 respectively, said top die assembly 464 be in said punch 461 the top and can be on said punch 461 with the pressure holding of said sheet material monomer; Two said pushing mechanisms 463 promote two said dies 462 simultaneously; Make two said dies 462 coat said punch 461, form said cylindrical shell 200 thereby push said sheet material monomer, said dip mold assembly 465 is in the below of said punch 461 and the both sides that said sheet material monomer is connected of can rising compress.Through utilizing said pushing mechanism 463, drive said pushing mechanism 463, make said die 462 coat said punch 461, thereby make said sheet material monomer form said cylindrical shell 200, only need a step to realize, simplified forming step greatly.
As shown in Figure 9; Sheet material conveyer belt 11 between said cylindrical shell make-up machine 4 and the said tank body bottom assembly machine 7 is provided with cylindrical shell steering assembly 8; Said cylindrical shell steering assembly 8 comprises baffle plate 81 and block 82; Said baffle plate 81 is arranged on sheet material conveyer belt 11 surfaces near said cylindrical shell make-up machine 4 outputs, forms narrow cylindrical shell vertical passage 8a with a side of said sheet material conveyer belt 11, and said block 82 is fixed in a side of said sheet material conveyer belt 11; Said block 82 is pointed in the outlet of said vertical passage 8a, and said cylindrical shell 200 is vertically through rotating into horizontal placement behind the said vertical passage 8a with after said block 82 conflicts.Through said baffle plate 81 is set; Said baffle plate 81 forms vertical passage 8a with a side of said sheet material conveyer belt 11, said cylindrical shell 200 can be exported along said vertical passage 8a after the demoulding, and in vertical passage 8a outlet said block 82 is set; Said block 82 can stop that a side of said cylindrical shell moves on; And under the drive of said sheet material conveyer belt 11, the opposite side of said cylindrical shell 200 moves on, therefore; Forcing whole cylindrical shell 200 by vertical transformation transverse state, is a step upset of cylindrical shell 200 to be prepared.
Shown in figure 10; Said turning device 6 comprises mounting bracket 61, linear actuator 62, impeller 63, flip piece 64 and push-down machine structure 65; Said linear actuator 62 is fixed on the said mounting bracket 61, and output is connected with said impeller 63, and said impeller 63 is slidingly connected with said flip piece 64; Said flip piece 64 is articulated on the said mounting bracket 61, said mounting bracket 61 have with said push-down machine structure 65 over against host cavity 66.Utilize said linear actuator 62, promote said impeller 63, and, overturn, realize said cylindrical shell 200 is become vertical laying state by the horizontal positioned state-transition thereby drive said flip piece 64 through said impeller 63 is slidingly connected with said flip piece 64.
See also Figure 11; Said tank body bottom assembly machine 7 comprises mounted mechanism 73 and punching mechanism 74 on turntable 71, some clamp mechanism 72, the bottom; Said turntable 71 is rotating setting; Said clamp mechanism 72 along the circumferential direction is arranged on the said turntable 71, and said cylindrical shell is clamped, and mounted mechanism 73 is positioned at the top of said clamp mechanism 72 on the said bottom; And said turntable 71 rotate steppingly order about each said clamp mechanism 72 and said bottom upload machine 73 structures over against; Mounted mechanism 73 can be installed in bottom on the cylindrical shell 200 at said clamp mechanism 72 places on the said bottom, and said punching mechanism 74 is positioned at the top of said clamp mechanism 72 over against said clamp mechanism 72, and said punching mechanism 74 can stamp out said bottom and cylindrical shell 200 tank body of integrative-structure in the lump.
Comprehensive above-mentioned and combine accompanying drawing, the work reason in the face of tank body production system 100 of the present invention is described in detail down, as follows:
During work; Said sheet metal is positioned on said first storage device 222; The said first suction device is drawn to said sheet metal on said first material-pulling device 224 from said first storage device 222 downwards; Said first material-pulling device 224 laterally promotes said sheet metal; Said sheet metal is moved laterally on said first workbench 221, and said second material-pulling device 224 clamps said sheet metal on said first workbench 221, promotes said sheet metal then and vertically moves steppingly; Simultaneously; 23 pairs of said sheet metals of said blanking units carry out die-cut; Said sheet metal is punched out a plurality of said sheet material monomers; Said drawing mechanism 24 is pushed to said sheet material monomer on the said sheet material conveyer belt 11, and said sheet material conveyer belt 11 is transported to said sheet material monomer said on second storage device 33 of word machine 3.The said second suction device 34 is drawn the sheet material monomer on said second storage device 33 downwards and is placed on said the 3rd material-pulling device 35; Said the 3rd material-pulling device 35 is pushed to said sheet material monomer on the said stamping die device 32; The punching press of 32 pairs of said sheet material monomers of said stamping die device, thus on said sheet material monomer, go out letter; Said the 3rd material-pulling device 35 constantly is pushed to said sheet material monomer on the said stamping die device 32 will accomplish simultaneously towards the sheet material monomer of word towards word and is pushed on the said sheet material conveyer belt 11; Said sheet material conveyer belt 11 is transported to said sheet material monomer in the 3rd storage device 42 of said cylindrical shell make-up machine 4; Said conveying mechanism 43 is pushed to said crimping mechanism 44 sides with the sheet material monomer on said the 3rd storage device 42 with advancing formula, and 44 pairs of institutes of said crimping mechanism sheet material monomer carries out crimping; Said conveying mechanism 43 continues the sheet material monomer behind the crimping is transported to flanging on the said blank body 45, simultaneously another sheet material monomer is delivered to crimping in the said crimping mechanism 45; After flanging was accomplished, said conveying mechanism 43 carried out propelling movement action next time again, and the sheet material monomer after flanging is accomplished is pushed on the said shaping mechanism 46; At this moment, said sheet material monomer is in the top of said punch 461, the said sheet material monomer of said top die assembly 464 pressure holdings; Simultaneously, said pushing mechanism 463 promotes a pair of die 462, makes said die 462 coat said punch 461; Afterwards, said dip mold assembly 465 moves up, and pushes the two edges that said sheet material monomer joins; Thereby make said sheet material monomer be squeezed into cylindrical shell 200; When said conveying mechanism 43 is done to push action once more, promote said mould emptier 47 actions, make said cylindrical shell 200 break away from said punch 461.Said cylindrical shell falls within for 200 times on the said vertical passage 8a; And move forward with said sheet material conveyer belt 11; After passing through said vertical passage 8a, said block 82 stops a side of said cylindrical shell 200, along with the running of said sheet material conveyer belt 11; The opposite side of said cylindrical shell 200 continues to reach, moves thereby said cylindrical shell 200 is become laterally from vertical transfer.After said sheet material conveyer belt 11 is transported to said cylindrical shell on the said Po commentaries on classics part 64; Said linear actuator 62 actions; Promote said impeller 63, said impeller 63 promotes the upwards upset of said flip piece 64, makes said cylindrical shell 200 change into vertical state by level; At this moment, said pushing mechanism 65 down promotes said cylindrical shell 200 on the said clamp mechanism 72 of said tank body bottom assembly machine 7 downwards.In the process of said cylindrical shell 200 moulding, said second sheet-punching machine 5 carries out punching to another sheet metal simultaneously, and then forms said bottom; Said bottom conveyer belt is transported to said bottom cylindrical shell 200 upper ends that are held on the said clamp mechanism 72; At this moment, said turntable 71 rotates, and makes next cylindrical shell of clamp mechanism 72 clampings; After the clamping some; Said cylindrical shell 200 and said bottom that 74 pairs of said punching mechanisms are in its below carry out punching press, and then make it strike out one, form tank body.At last, see said tank body off promptly accomplish a tank body production,, thereby come the disconnected said tank body that processes through the circulation running.
Compared with prior art; Because the present invention is at first sheet-punching machine 2, be provided with said sheet material conveyer belt 11 between word machine 3, cylindrical shell make-up machine 4 and tank body bottom assembly machine 7; Between said second sheet-punching machine 5 and said tank body bottom assembly machine 7, said bottom conveyer belt is set, utilizes said sheet material conveyer belt 11, the said sheet material monomer that stamps out with said first sheet-punching machine 2, towards word machine 3 is transported to said cylindrical shell make-up machine 4 and carries out moulding; The said bottom that utilizes said bottom conveyer belt that said second sheet-punching machine 5 is stamped out is transported on the tank body bottom assembly machine 7; Through to said sheet metal punching, carry out simultaneously towards the punching moulding of word and cylindrical shell moulding and said bottom, and import simultaneously on the said tank body bottom assembly machine 7 and process tank body; Thereby make whole tank body production system 100 simplify forming step, enhance productivity; And; Through utilizing said turning device 6; Said cylindrical shell 200 is outputed on the said tank body bottom assembly machine 7 after level is turned into vertical state, thereby realize said cylindrical shell make-up machine 4 and said tank body bottom assembly machine 7 be connected the whole production system fully automatic operation; Need not manual intervention, automaticity is high.
Above disclosedly be merely preferred embodiments of the present invention, can not limit the present invention's interest field certainly with this, the equivalent variations of therefore doing according to claim of the present invention still belongs to the scope that the present invention is contained.
Claims (10)
1. tank body production system; Be applicable to sheet metal is processed to form cylindrical shell; And make said cylindrical shell and bottom be combined into tank body, and it is characterized in that, comprising: conveyer belt, first sheet-punching machine, towards word machine, cylindrical shell make-up machine, second sheet-punching machine, turning device and tank body bottom assembly machine; Said conveyer belt comprises sheet material conveyer belt and bottom conveyer belt; Said first sheet-punching machine, be set in turn on the said sheet material conveyer belt towards word machine and cylindrical shell make-up machine; Said turning device is arranged at the end of said sheet material conveyer belt; And be in the top of said tank body bottom assembly machine; Said turning device outputs to said cylindrical shell on the said tank body bottom assembly machine after level is turned into vertical state; Said second sheet-punching machine is arranged at the front end of said bottom conveyer belt and stamps out bottom, and said bottom conveyer belt is set up in parallel with said sheet material conveyer belt and end is connected with said tank body bottom assembly machine, and said tank body bottom assembly machine forms said tank body with said bottom and cylindrical shell punching press.
2. tank body production system as claimed in claim 1; It is characterized in that: said first sheet-punching machine comprises punching frame, pay-off, blanking units and drawing mechanism; Said pay-off be installed on the said punching frame and output in the below of said blanking units; The output of said drawing mechanism is connected with the input of said sheet material conveyer belt; Said pay-off is pushed to said sheet metal under the said blanking units, and said blanking units is die-cut into the sheet material monomer to said sheet metal, and said drawing mechanism is pushed to said sheet material monomer on the said sheet material conveyer belt.
3. tank body production system as claimed in claim 2; It is characterized in that: said pay-off comprises first workbench, first storage device, the first suction device, first material-pulling device and second material-pulling device; Said first material-pulling device is arranged at a side of said first workbench; Said first storage device is between said first workbench and said first material-pulling device; The said first suction device is positioned at said first storage device below, and said second material-pulling device is positioned on said first workbench, and the said first suction device is drawn said sheet metal and move down from said first storage device; Said first material-pulling device pushes laterally into said sheet metal on said first workbench, and said second material-pulling device vertically is pushed to said sheet metal the below of said blanking units.
4. tank body production system as claimed in claim 1; It is characterized in that: saidly comprise towards word machine frame, stamping die device, second storage device, the second suction device and the 3rd material-pulling device towards word machine; Said second storage device is arranged at the starting end of said the 3rd material-pulling device; The said second suction device is arranged at the below of said the 3rd material-pulling device starting end; Said suction device is drawn to said sheet material monomer downwards on said the 3rd material-pulling device, and said the 3rd material-pulling device is pushed to said sheet material monomer steppingly and carries out on the said stamping die device also pushing out simultaneously last sheet material monomer towards word.
5. tank body production system as claimed in claim 4; It is characterized in that: said the 3rd material-pulling device comprises second workbench, drives cylinder and cradle; Said driving cylinder is fixed on the word machine frame; The output of said driving cylinder is connected with said cradle, and said cradle is arranged on said second workbench slidably, and which is provided with a plurality of unidirectional top-pushing mechanisms of elastic telescopic up and down that have.
6. tank body production system as claimed in claim 1; It is characterized in that: said cylindrical shell make-up machine comprises frame, the 3rd storage device, conveying mechanism, crimping mechanism, blank body, shaping mechanism and mould emptier; Said the 3rd storage device is arranged at the starting end of said conveying mechanism, and said conveying mechanism promotes said sheet material monomer steppingly and moves, and said crimping mechanism is installed on a side of said conveying mechanism; Side to said sheet material monomer carries out downward bending forming; Said blank body is installed on the opposite side of said conveying mechanism, and another side of said sheet material monomer is carried out punch forming, and said shaping mechanism vertically is arranged at the end of said conveying mechanism; And carry out punch forming to transferring out said sheet material monomer; Form cylindrical shell, said mould emptier is connected in the end of said conveying mechanism, when said conveying mechanism moves, promotes the mould that cylindrical shell breaks away from said shaping mechanism simultaneously.
7. tank body production system as claimed in claim 6; It is characterized in that: said shaping mechanism comprises the punch identical with the cross section of said cylindrical shell, a pair of die, a pair of pushing mechanism, top die assembly and dip mold assembly; Said punch is fixed on the said frame; Said die is distributed in the both sides of said punch and articulates with said frame, and said pushing mechanism is connected with said die respectively, said top die assembly be in said punch the top and can be on said punch with the pressure holding of said sheet material monomer; Two said pushing mechanisms promote two said dies simultaneously; Make two said dies coat said punch, form said cylindrical shell thereby push said sheet material monomer, said dip mold assembly is in the below of said punch and the both sides that said sheet material monomer is connected of can rising compress.
8. tank body production system as claimed in claim 1; It is characterized in that: the sheet material conveyer belt between said cylindrical shell make-up machine and the said tank body bottom assembly machine is provided with the cylindrical shell steering assembly; Said cylindrical shell steering assembly comprises baffle plate and block, and said baffle plate is arranged on the sheet material conveyor belt surface near said cylindrical shell make-up machine output, with the side formation cylindrical shell vertical passage of said sheet material conveyer belt; Said block is fixed in a side of said sheet material conveyer belt, and said block is pointed in the outlet of said vertical passage, and said cylindrical shell is vertically through rotating into transverse state behind the said vertical passage with after the said block conflict.
9. tank body production system as claimed in claim 1; It is characterized in that: said turning device comprises mounting bracket, linear actuator, impeller, flip piece and push-down machine structure; Said linear actuator is fixed on the said mounting bracket, and output is connected with said impeller, and said impeller and said flip piece are slidingly connected; Said flip piece is articulated on the said mounting bracket, said mounting bracket have with said push-down machine structure over against host cavity.
10. tank body production system as claimed in claim 1; It is characterized in that: said tank body bottom assembly machine comprises mounted mechanism and punching mechanism on turntable, some clamp mechanism, the bottom; Said turntable is rotating setting; Said clamp mechanism along the circumferential direction is arranged on the said turntable, and said cylindrical shell is clamped, and mounted mechanism is positioned at the top of said clamp mechanism on the said bottom; And said turntable rotate steppingly order about on each said clamp mechanism and the said bottom mounted mechanism over against; Mounted mechanism can be installed in bottom on the cylindrical shell at said clamp mechanism place on the said bottom, and said punching mechanism is positioned at the top of said clamp mechanism over against said clamp mechanism, and said punching mechanism can stamp out said bottom and cylindrical shell the tank body of integrative-structure in the lump.
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CN103660083A (en) * | 2013-12-12 | 2014-03-26 | 无锡四方友信股份有限公司 | Top cover and bottom cover overturn mold closing device |
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CN108480509B (en) * | 2018-05-28 | 2023-08-29 | 惠州市诚业家具有限公司 | Stamping production line for upper cover and lower cover of pen container |
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