CN102809208A - High-temperature waste gas afterheat recycling and peculiar smell treating equipment and method - Google Patents

High-temperature waste gas afterheat recycling and peculiar smell treating equipment and method Download PDF

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Publication number
CN102809208A
CN102809208A CN201210259377XA CN201210259377A CN102809208A CN 102809208 A CN102809208 A CN 102809208A CN 201210259377X A CN201210259377X A CN 201210259377XA CN 201210259377 A CN201210259377 A CN 201210259377A CN 102809208 A CN102809208 A CN 102809208A
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China
Prior art keywords
waste gas
valve
flue
heat exchanger
peculiar smell
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Pending
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CN201210259377XA
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Chinese (zh)
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曹雪生
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TONGXIANG XPS THERMAL EQUIPMENT CO Ltd
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TONGXIANG XPS THERMAL EQUIPMENT CO Ltd
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Priority to CN201210259377XA priority Critical patent/CN102809208A/en
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Abstract

The invention relates to a high-temperature waste gas afterheat recycling and peculiar smell treating method. When an open fire detector does not detect open fire, an automatic fireproof valve is opened, high-temperature waste gas passes through the automatic fireproof valve via a flue, enters a heat exchanger and heats cold water in the heat exchanger into hot water, the hot water is delivered in a hot water tank for later use, waste gas discharged from the heat exchanger enters an electric field generator, waste oil in the waste gas is removed and collected in a waste oil tank by using an electrostatic oil removal technology, and then the treated waste gas is discharged through a fan. According to the high-temperature waste gas afterheat recycling and peculiar smell treating equipment and the high-temperature waste gas afterheat recycling and peculiar smell treating method, the open fire detector is arranged in the flue, when open fire is detected, the automatic fireproof valve is closed immediately through a controller so as to prevent fire from spreading, and simultaneously, a spraying fire extinguishing device is started to extinguish the fire. Besides, heat in the waste gas is recycled through the heat exchanger, the waste oil in the waste gas is separated from the waste gas and recycled through the electric field generator, so that the waste gas can be discharged directly, and environment friendliness is realized.

Description

The Apparatus and method for that high-temp waste gas waste heat recovery and peculiar smell are handled
Technical field
The present invention relates to the environmental protection field, the Apparatus and method for that especially a kind of high-temp waste gas waste heat recovery and peculiar smell are handled.
Background technology
Industry low-carbon (LC) production inhabitation green environment, energy-saving and emission-reduction are maximum problems of current society, are to carry out the requirement that development in science and technology is seen; Also being to build resource-conserving and environmentally friendly social task, is the problem about the sustainable development of socio-economy overall situation, and the 17th Session of the General Assembly or the National People's Congress that are party are all environmental protection; Clean energy resource; Cleaner production has been put on the agenda, and China will accelerate low-carbon (LC) production, technical research and popularization; And encourage enterprise's increasing low-carbon (LC) production technology transformation and technological innovation to push, enhance the capability of independent innovation.
Zhejiang Province government, Jiaxing City government strengthens energy savings work suggestion conscientiously successively about low-carbon (LC) production, and Tongxiang municipal government is also energy savings; Reduce discharging as adjusting economic structure, change the breach and the important means of growth pattern, municipal government has put into effect a series of about strengthening energy conservation and implementation suggestion, as the important goal of macro adjustments and controls; Mobilize the strength of the whole society, carry out cleaner production and energy-saving and emission-reduction work in a down-to-earth manner, confirm the restrictive index of actual energy-saving and emission-reduction; Promote economy development both fast and sound, this project is complied with the Party Central Committee, the call of State Council and governments at all levels; Give full play to us and be engaged in that energy technology is used and the exploitation advantage, it is master's national top 100 (county) city with the light textile industry that the Tongxiang is one, and there is family surplus the printing and dyeing enterprise 50 whole city; Printing and dyeing enterprise need carry out destarch to machining object in process of production, boiling-off, bleaching and the refining of mercerising after washing; After processing, need drying and shaping, typing just needs to use forming machine; Flue can be discharged a large amount of high-temp waste gas and harmful substance during typing, and surrounding enviroment have been caused very big influence, is directly connected to the healthy of common people.Caused great amount of heat energy to waste simultaneously, gone back atmosphere pollution, mentioned today of agenda simultaneously in energy-saving and cost-reducing and environmental protection, we have reason these energy that is wasted is recycled again.
The general recovery and the peculiar smell treating apparatus, single have only heat reclamation device, do not have the peculiar smell treating apparatus; Another kind is single to have only the water spray to abandon the flavor device, but does not have heat reclamation device.So effect is all undesirable, especially, forming machine all is a hyperthermia drying, fiber. the dyestuff grease is easy to catch fire, in case catch fire, consequence is with hardly imaginable, and economic loss and social influence are huge, directly influence the people life property safety, thereby this problem is badly in need of solving.
From the test operation situation, its ruuning situation is very convenient to the city, and is quick; Recuperation of heat and to abandon the peculiar smell effect also fairly obvious, economic benefit is also very considerable, is the our province cleaner production; A highly effective approach has been opened up in low-carbon (LC) production, to promoting the rural and urban industry cleaner production, the low-carbon (LC) life; Economic construction, economic development is of great practical significance.
Summary of the invention
The objective of the invention is to provide a kind of for the deficiency that solves above-mentioned technology can fully separate with the heat recovery in the waste gas and with the waste oil in the waste gas, can also effectively avoid the high-temp waste gas waste heat recovery of fire generation and the Apparatus and method for that peculiar smell is handled simultaneously.
In order to achieve the above object, the source takes place and is connected with flue in the equipment that high-temp waste gas waste heat recovery that the present invention designed and peculiar smell are handled, high-temp waste gas; Be provided with the naked light survey meter in high-temp waste gas generation source and flue junction, on flue, be provided with the automatic fire prevention valve simultaneously, the naked light survey meter is electrically connected with the automatic fire prevention valve; On the flue behind the automatic fire prevention valve, be provided with inline valve, on the flue behind the inline valve, be provided with the maintenance fire resisting damper, behind the maintenance fire resisting damper, be provided with filter screen; Flue at the filter screen rear portion is connected with heat exchanger; Heat exchanger is connected with boiler through water pipe, on the flue at heat exchanger rear portion, is connected with electric field generation device, and electric field generation device is connected with dirty oil tank; Electric field generation device is connected with blower fan, on whole flue, is provided with sprinkling extinguishing device.This structure utilizes naked light detection threshold and automatic fire prevention valve to be electrically connected, and when the naked light detection threshold detected naked light, the automatic fire prevention valve cut out, and avoids fire spreading, and pneumatic sprinkling extinguishing device is realized quick extinguishing simultaneously.
Described automatic fire prevention valve, it mainly comprises valve body, valve body is a loop configuration; In valve body, be provided with three valve plates, valve plate splicing back is consistent with the hollow shape of valve inner, and three valve plates all are connected with valve body through rotating shaft; Between three valve plates, connect through interlinked mechanism, on the valve plate of centre, be provided with extension spring, extension spring is connected with valve body; Be provided with controller in the valve body outside, controller is connected with the rotating shaft of middle valve plate, and said to be the naked light survey meter be connected with controller on the automatic fire prevention valve.Be transferred to controller through naked light detection threshold signals detected, controller control valve switching plate, closing velocity is fast, can effectively avoid fire spreading, and is safer.
As optimization, on valve body, be provided with a temperature sensor.
The method that high-temp waste gas waste heat recovery and peculiar smell are handled; When the naked light survey meter did not detect naked light, the automatic fire prevention valve was opened, and high-temp waste gas passes through the automatic fire prevention valve through flue; Through getting into heat exchanger behind maintenance fire resisting damper and the filter screen; High-temp waste gas is heated to hot water to the cold water in the heat exchanger, and hot water is sent in the boiler subsequent use, and the waste gas that heat exchanger comes out gets into electric field generation device; Utilize the static degreasing technique that the waste oil in the waste gas is removed and is collected in the dirty oil tank, the waste gas after will handling is then discharged through blower fan.This method; With the cold water in the heat transferred heat exchanger in the waste gas, make cold water heat into hot water through heat exchanger, hot water storage is to boiler; Waste oil in the waste gas is in field generator simultaneously; By the static degreasing technique waste oil is separated, waste oil is stored in the dirty oil tank, and the waste gas after the processing is discharged through blower fan.
The Apparatus and method for that resulting high-temp waste gas waste heat recovery of the present invention and peculiar smell are handled; It is provided with the naked light survey meter in flue; When detecting naked light, close the automatic fire prevention valve through controller at once, prevent fire spreading, simultaneously pneumatic sprinkling extinguishing device; Extinguish the blaze, can effectively prevent the generation of fire.Pass through heat exchanger simultaneously with the heat recovery in the waste gas, with the waste oil Separation and Recovery in the waste gas, waste gas can directly be discharged through field generator, thereby realized protection environment.
Description of drawings
Fig. 1 is an equipment flowsheet of the present invention;
Fig. 2 is the structural representation of automatic fire prevention valve of the present invention.
The specific embodiment
Combine accompanying drawing that the present invention is done further description through embodiment below.
Embodiment 1:
The source takes place and is connected with flue in equipment as shown in Figure 1, that high-temp waste gas waste heat recovery that present embodiment is described and peculiar smell are handled, high-temp waste gas; Be provided with the naked light survey meter in high-temp waste gas generation source and flue junction, on flue, be provided with automatic fire prevention valve 1 simultaneously, the naked light survey meter is electrically connected with automatic fire prevention valve 1; On the flue behind the automatic fire prevention valve 1, be provided with inline valve 2, on the flue behind the inline valve 2, be provided with maintenance fire resisting damper 3, behind maintenance fire resisting damper 3, be provided with filter screen 4; Flue at filter screen 4 rear portions is connected with heat exchanger 5; Heat exchanger 5 is connected with boiler 7 through water pipe, on the flue at heat exchanger 5 rear portions, is connected with electric field generation device 6, and electric field generation device 6 is connected with dirty oil tank 8; Electric field generation device 6 is connected with blower fan 9, on whole flue, is provided with sprinkling extinguishing device.
Described automatic fire prevention valve 1, it mainly comprises valve body 10, valve body 10 is a loop configuration; In valve body 10, be provided with three valve plates 11, valve plate 11 splicing backs are consistent with the hollow shape of valve body 10 inside, and three valve plates 11 all are connected with valve body 10 through rotating shaft; Between three valve plates 11, connect through interlinked mechanism 12, on the valve plate 11 of centre, be provided with extension spring 14, extension spring 14 is connected with valve body 10; Be provided with controller 13 in valve body 10 outsides; Controller 13 is connected with the rotating shaft of middle valve plate 11, and said to be the naked light survey meter be connected with controller 13 on the automatic fire prevention valve 1, on valve body 10, is provided with a temperature sensor 15.
The method that high-temp waste gas waste heat recovery and peculiar smell are handled; When the naked light survey meter did not detect naked light, automatic fire prevention valve 1 was opened, and high-temp waste gas passes through automatic fire prevention valve 1 through flue; Get into heat exchanger 5 through maintenance fire resisting damper 3 and filter screen 4 backs; High-temp waste gas is heated to hot water to the cold water in the heat exchanger 5, and hot water is sent in the boiler 7 subsequent use, and the waste gas that heat exchanger 5 comes out gets into electric field generation device 6; Utilize the static degreasing technique that the waste oil in the waste gas is removed and is collected in the dirty oil tank 8, the waste gas after will handling is then discharged through blower fan 9.
Through measuring: waste gas has been separated the total alkynes measured value of methane from the air-introduced machine mouth, divides three times, is respectively: 0.380MG/M3,0.817MG/M3,0.676MG/M3.
Through measuring, 85 ℃ of flue temperatures need 18 ℃ of the temperature of heat exchange clear water, and the temperature of exchange back clear water is 63 ℃, per hour uses about 15-20T.
Waste oil reclaims: after the electric field oil smoke separates, calculated by 24 hours, can reach about 200KG.
Economic benefit:
The theoretical quantity of steam of practicing thrift calculates as follows:
Computing formula: Q * Δ t * 1000 ÷ 600000
Q: discharge
Δ t: the temperature difference, 63 ℃-18 ℃=45 ℃
1000: the heat that 1 ℃ of water of every intensification needs is 1000 kilocalories
600000:1 ton steam contains heat
With 5000 cubic metres of/hour waste gas discharge capacities is example, can practice thrift steam: Q * Δ t * 1000 ÷ 600000=5 * 45 * 1000 ÷ 600000=0.375 tons/hour
That is to say that press per hour 5000 cubic metres of/hour discharge capacitys, clear water reaches 63 ℃ from 18 ℃ through after the heat exchange; It can practice thrift 0.375 ton/hour of steam; With 150 yuan of calculations of present steam price per ton, can economize on the use of funds 56.25 yuan, waste oil reclaims by printed fabrics different; Isolated oil does not wait yet, approximately about 7KG/ hour.
Economize on the use of funds the whole year like following table:

Claims (4)

1. the equipment handled of high-temp waste gas waste heat recovery and peculiar smell, the source takes place and is connected with flue in high-temp waste gas, it is characterized in that: be provided with the naked light survey meter in high-temp waste gas generation source and flue junction; Simultaneously on flue, be provided with the automatic fire prevention valve, the naked light survey meter is electrically connected with the automatic fire prevention valve, on the flue behind the automatic fire prevention valve, is provided with inline valve; On the flue behind the inline valve, be provided with the maintenance fire resisting damper; Behind the maintenance fire resisting damper, be provided with filter screen, the flue at the filter screen rear portion is connected with heat exchanger, and heat exchanger is connected with boiler through water pipe; On the flue at heat exchanger rear portion, be connected with electric field generation device; Electric field generation device is connected with dirty oil tank, and electric field generation device is connected with blower fan, on whole flue, is provided with sprinkling extinguishing device.
2. the equipment that high-temp waste gas waste heat recovery according to claim 1 and peculiar smell are handled is characterized in that described automatic fire prevention valve, and it mainly comprises valve body; Valve body is a loop configuration, in valve body, is provided with three valve plates, and valve plate splicing back is consistent with the hollow shape of valve inner; Three valve plates all are connected with valve body through rotating shaft, between three valve plates, connect through interlinked mechanism, on the valve plate of centre, are provided with extension spring; Extension spring is connected with valve body; Be provided with controller in the valve body outside, controller is connected with the rotating shaft of middle valve plate, and said to be the naked light survey meter be connected with controller on the automatic fire prevention valve.
3. the equipment that high-temp waste gas waste heat recovery according to claim 2 and peculiar smell are handled is characterized in that on valve body, being provided with a temperature sensor.
4. the method handled of high-temp waste gas waste heat recovery and peculiar smell; It is characterized in that: when the naked light survey meter did not detect naked light, the automatic fire prevention valve was opened, and high-temp waste gas passes through the automatic fire prevention valve through flue; Through getting into heat exchanger behind maintenance fire resisting damper and the filter screen; High-temp waste gas is heated to hot water to the cold water in the heat exchanger, and hot water is sent in the boiler subsequent use, and the waste gas that heat exchanger comes out gets into electric field generation device; Utilize the static degreasing technique that the waste oil in the waste gas is removed and is collected in the dirty oil tank, the waste gas after will handling is then discharged through blower fan.
CN201210259377XA 2012-07-18 2012-07-18 High-temperature waste gas afterheat recycling and peculiar smell treating equipment and method Pending CN102809208A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107655015A (en) * 2017-10-31 2018-02-02 泗县瑞星精密机械有限公司 A kind of medical plastic refuse disposal installation

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4187085A (en) * 1977-03-29 1980-02-05 Nippon Kokan Kabushiki Kaisha Treating facility for sintering waste gas
CN87207748U (en) * 1987-05-09 1988-06-22 城乡建设环境保护部建筑设计院 Automatic or hand-operated smoke-removing fire proof valve
CN101766943A (en) * 2010-02-25 2010-07-07 宁波大学 Method for treating flue gas of dyeing and finishing setter
CN101966487A (en) * 2010-09-21 2011-02-09 谢建跃 Electrostatic lampblack purifying device with fire extinguishing device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4187085A (en) * 1977-03-29 1980-02-05 Nippon Kokan Kabushiki Kaisha Treating facility for sintering waste gas
CN87207748U (en) * 1987-05-09 1988-06-22 城乡建设环境保护部建筑设计院 Automatic or hand-operated smoke-removing fire proof valve
CN101766943A (en) * 2010-02-25 2010-07-07 宁波大学 Method for treating flue gas of dyeing and finishing setter
CN101966487A (en) * 2010-09-21 2011-02-09 谢建跃 Electrostatic lampblack purifying device with fire extinguishing device

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
王巧丽,简弃非,汤旖,何光文: "定形机废气换热及油蜡回收装置的设计", 《印染》 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107655015A (en) * 2017-10-31 2018-02-02 泗县瑞星精密机械有限公司 A kind of medical plastic refuse disposal installation
CN107655015B (en) * 2017-10-31 2019-08-13 泗县瑞星精密机械有限公司 A kind of medical plastic refuse disposal installation

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Application publication date: 20121205