CN102808496B - Infrared self-heating floor - Google Patents

Infrared self-heating floor Download PDF

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Publication number
CN102808496B
CN102808496B CN201210255369.8A CN201210255369A CN102808496B CN 102808496 B CN102808496 B CN 102808496B CN 201210255369 A CN201210255369 A CN 201210255369A CN 102808496 B CN102808496 B CN 102808496B
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wire casing
base material
horizontal wire
carbon fiber
layer
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CN201210255369.8A
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CN102808496A (en
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姚金根
何家忠
刘文山
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Zhejiang Dingqu Home Co., Ltd.
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ZHEJIANG FUTUREHOME TIMBER INDUSTRY Co Ltd
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Abstract

The invention belongs to the field of processing of floors, and in particular relates to an infrared self-heating floor for producing heat by a carbon fiber cable which uses filament carbon fibers as a heating core and is implanted into a base board. The floor comprises an abrasion-resistant layer, a decorative layer, a base material and a balance layer which are arranged from top to bottom layer by layer, wherein the decorative layer and the base material undergo fire-retardant treatment; the bottom of the base material is provided with slots with downward notches, and positions of the balance layer, corresponding to the slots, are hollowed; a power wire and the carbon fiber cable which are connected with each other are arranged in the slots; carbon fibers in the carbon fiber cable are filament carbon fibers; and a universal serial bus (USB) connector is arranged at each of the input end and the output end of the power wire; and an infrared reflective film, a heat insulation layer and a heat preservation layer are sequentially arranged below the balance layer from top to bottom. The infrared self-heating floor is quick in heating, uniform in heat dissipation, stable in performance and anticorrosive, does not attenuate, and is difficult to oxidize, energy-saving, power-saving, accurate in temperature control, healthy, environment-friendly, strong in heat storage function and easy to install.

Description

A kind of infrared spontaneous heating floor
Technical field
The invention belongs to floor manufacture field, be specifically related to a kind of use to implant in substrate, using the infrared spontaneous heating floor of filament carbon fibre as the carbon fiber cable heat production of warm core.
Background technology
Cable, carbon crystalline substance that on existing market, some electric floor heating exothermic materials adopt wire to warm up core for heating are the carbon crystal heating panel of exothermic material, but metal and carbon crystalline substance self material character and the more structural defects of such electric ground warm device, make electric floor heating have a lot of potential safety hazards, service life is also enough not long.
As wire for its quality of Geothermal electric cable of warm core really up to the mark, in producing and constructing, keep away unavoidably repeatedly bending, and the cable local electrical resistance that repeatedly bending causes is too high and insulation phenomenon appears puncturing in cable bad after energising, very large on the impact of heating region safety problem; The energising of wire underground heat can generate electromagnetic waves, although some producer claims that these unwanted electromagnetic waves are fewer, for the floor heating engineering in 50 year life-span, also just mean we by 50 years in harmful like this electromagnetic radiation, this is totally unfavorable to human body.
Carbon crystalline substance in carbon crystal heating panel is powder formed carbon fiber (powder formed carbon fiber be short silk or filament carbon fibre grind form), and carbon crystal heating panel is that pulverized powder shape carbon fiber and binder compacting form on industrial PVC plate.In this carbon crystal heating panel properties of product, there is very large hidden danger, show as: one, the aging ability of powder formed carbon resistant fiber, fever tablet electrode oxidation resistance is poor, sprays the inhomogeneous heating inequality that there will be, and under overheated condition, easily be full of cracks, easily causes danger.Two, depend on the phenomenons such as the easy generation in through long-time heating process of material PVC plate distorts, cause destabilizing factor and potential safety hazard.Three, there is serious decay in this product after using 5 years, and bulk life time is generally in 15 years.Far can not meet ground heating >=50 year life requirements.
The structure of existing electric heating floor is that the Heat Conduction Material that is covered with up and down fire proofing is clipped between decorative layer and base material, if application number is " far-infrared heat energy wood floor and manufacture method thereof and the method for paving " of " 200910196362.1 ", its carbon crystal electrothermo-material sheet is fitted between dash board and substrate.Only at the one deck of coating up and down epoxyn of thermo electric material sheet, fire-retardant not thorough, and warm core is arranged at the position that dash board approaches upper surface, the reasons such as transportation, disassembly process is easily knocked damage, causes waste, and fracture, effect of heat insulation in use procedure are simultaneously bad, the problem such as may cause short circuit, do not generate heat, and existing electric heating floor is fire-retardant thorough not, and during indoor catching fire, whole floor may be lighted, and uses dangerous.
Connected mode between existing electric heating floor adopts the mode of the two ends portion of being fixedly connected with overlap joint between floor and floor, and connecting portion water proofing property is poor and easily owing to clashing into, produce dislocation or breakage causes loose contact.
Because solid wood anti-flammability is good not, existing electric heating floor mostly is reinforced composite floorboard.
Summary of the invention
The object of the invention is provides a kind of without maintenance for addressing the above problem, and security is good, energy-conserving and environment-protective, infrared spontaneous heating floor and the processing technology thereof that can use all the life.
Above-mentioned technical purpose of the present invention is achieved by the following technical programs:
An infrared spontaneous heating floor, comprises from top to bottom successively wearing layer, decorative layer, base material and the balance layer of configuration, it is characterized in that: described decorative layer and base material are through flame treatment; Described base material bottom surface is provided with the downward wire casing of notch, the position hollow out of the corresponding described wire casing of described balance layer; In described wire casing, be furnished with interconnected power line and carbon fiber cable; In described carbon fiber cable, carbon fiber is filament carbon fibre; Described power line incoming end and output are respectively arranged with USB connector; Described balance layer configures infrared reflection film, thermal insulation layer and heat-insulation layer below from top to bottom successively.
Decorative layer of the present invention and base material all pass through flame treatment, and carbon fiber cable is arranged in substrate, even if floor surface breakage can not damage inner heat parts yet, and the connection flexibility that the USB connector that utilizes energy activity carries out between floor is larger, more firm, can not be subject to extraneous shock and disengagement power-off.Carbon fiber cable is in complete fire-retardant and be not subject to extraneous shock in the environment affecting, and performance is highly stable, has greatly extended the service life of electric heating floor, uses safer.
Connection between existing electric heating floor adopts the mode being located by connecting, floor is easily in transportation, in shock in dismounting or use procedure, damage or dislocation, cause being electrically connected to, and in long-term use procedure during floor deformation, cause loose contact short circuit, requirement on machining accuracy when simultaneously floor is processed is very high, if the skew of connecting portion left and right can make electrical connection dislocation between floor and cannot connect, if upper and lower degree of depth inaccuracy can cause connecting portion to touch or interference connection causes floor to be arched upward or connecting portion is used and damaged loose contact for a long time, and be located by connecting and can only between floor, connect by seam crossing, after the infiltration of floor, connecting portion can be dipped into water at once, the circuit destroying between floor connects.The present invention adopts USB connector that can move flexibly and process insulation, waterproof and high temperature resistant processing, the processing request of reduction to connecting portion between floor, process convenient, the seam that the USB connector connecting between floor during installation is avoided between floor is placed, water proofing property is better, during use, without worrying that the impact after floor is impacted directly passes to connecting portion, causing connecting portion to be damaged affects the electric heating function on floor.
Connecting portion between existing electric heating floor is all positioned between decorative layer and substrate, is positioned at the top on floor, the impact that is more easily impacted and seeps water in use procedure.Floor of the present invention USB connector is all arranged in substrate with carbon fiber cable, and crashproof better with water proofing property, floor serviceability is more stable, and the life-span is longer.
Heat generating components is arranged in the wire casing of base lower surface and in conjunction with infrared reflection film, thermal insulation layer and heat-insulation layer, monoblock substrate is all heated, by substrate, is transmitted to again upper surface of base plate, make the whole heating region temperature in floor even, the sense of touch of human body is more comfortable, also safer during use.
Long fine carbon fiber electrically thermal conversion rate is up to 98%.In operating cost, filament carbon fibre infrared spontaneous heating floor saves 30% than the electric floor heating of wire.Than electromagnetic radiation wiry, the 4-17 μ m infrared ray of carbon fiber infrared self-heating floor radiation is very useful to human body, at the infrared ray of 4-17 μ m medically, is called " light of life ".In medical circle, commonly use it people is done to physiotherapy, effect is ideal.
Heating warm core in infrared spontaneous heating floor is nonmetallic materials, and the carbon molecule in the carbon fiber after energising is done " Brownian movement ", electromagnetic-radiation-free, and undamped, stability is higher.After carbon fiber cable energising, filament carbon fibre heating, and move between the temperature of 40-60 ℃, and wire heating is unstable, during short circuit, temperature can rise sharply and even surpass 100 degree, and common fire proofing cannot completely cut off such high temperature and pass on substrate or decorative panel, causes floor burning.Mode and infrared low-temp radiating mode that the heat energy of carbon fiber cable conducts (convection current) by heat are passed to heated body, safer.
Existing at exothermic material additional thin fire proofing up and down, its anti-flammability and crashworthiness are good not, also affect heat-transfer rate simultaneously, cause the waste of heat energy simultaneously.Decorative layer of the present invention and base material all use vacuum pressed infusion process to carry out flame treatment, carbon fiber cable in substrate is in more abundant fire-retardant environment, without additional other fire proofings of lower surface thereon, the heat energy that carbon fiber cable produces, all lead fully on floor and do not produce waste, entirely plate temperature is balanced, and sense of touch milder is comfortable, can not make because top layer is overheated indoor air flow produce dust raising phenomenon.
As preferably, described wire casing comprises interlaced horizontal wire casing and longitudinal wire casing.
As preferably, described base material bottom surface is provided with three longitudinal wire casings and four horizontal wire casings, and described base material two ends are respectively provided with two horizontal wire casings, and described horizontal wire casing comprises outer horizontal wire casing and interior horizontal wire casing; In described interior horizontal wire casing and described longitudinal wire casing, be provided with the carbon fiber cable that S shape is arranged; In described outer horizontal wire casing, power line is respectively set; Described power line two ends are connected with USB connector; Described carbon fiber cable two ends are electrically connected to two power lines respectively.
As preferably, described base material is provided with two longitudinal wire casings, and base material two ends are respectively provided with a horizontal wire casing; In a described horizontal wire casing and two longitudinal wire casings, be provided with the carbon fiber cable that U-shaped is arranged; In described another horizontal wire casing, be provided with two power lines; Described two power line two ends connect by the insulation of two-wire USB connector; Described carbon fiber cable two ends are electrically connected on respectively two power lines.
As preferably, on described base material, be provided with two longitudinal wire casings, base material one end is provided with two horizontal wire casings, and the other end is provided with a horizontal wire casing; In described two longitudinal wire casings and only have on base material in the horizontal wire casing of the horizontal wire casing of wall scroll one end and be provided with the carbon fiber cable that U-shaped is arranged, the part that two horizontal wire casings of the other end and two longitudinal wire casings are positioned between these two horizontal wire casings is provided with two Z-shaped staggered power lines, described power line two ends are connected with USB connector, and described carbon fiber cable two ends are electrically connected on respectively two power lines.
Power for its heating of filament carbon fibre cable of different size is different, and the heat energy swept area of generation is also different, and the timber heat transfer property of differing texture is different, can use different wire laying modes.Make whole floor reach equably demand temperature, and do not occur local cold localized heat phenomenon.
USB connector by power line two ends between floor is connected in parallel.
Adopt USB male and female part docking technique being connected between carbon fiber cable and power line, the hot technique for packing of external application carries out insulation processing, between power line, connect with insulation, waterproof, as plug-in unit, (above-mentioned USB plug-in unit all passes through 15A to resistant to elevated temperatures USB electron crystal, the 1500V experiment of shocking by electricity, tests by IPX5 classification standard waterproof, by the high temperature resistant experiment of 100 degree).
A Multifunctional temperature controller provided of each erection space configuration, adopts temperature control control model of a plurality of temperature provinces.
Described substrate material can be both that the solid wood of crossing through flame treatment can be also the reinforced composite material with anti-flaming function.
As preferably, described interior x wire groove center line is respectively 30-60mm to the end face distance of base material end, place, between described interior x wire groove center line and outer x wire groove center line, spacing is 10-20mm, and described three longitudinal wire casing metas are 30-60mm in two longitudinal wire casings of both sides to each self-corresponding base material side end face distance.
As preferably, the center line of described two horizontal wire casings is 15-60mm to the end face distance of place base material end separately; Described two longitudinal wire casings are 30-60mm to each self-corresponding base material side end face distance; The x wire well width that is provided with described power line is greater than another x wire well width.
As preferably, the x wire groove center line only on described base material with the horizontal wire casing of wall scroll one end is 15-60mm to the end face distance of base material end, place; Two horizontal wire casings of the described base material other end are respectively 30-60mm and 15-30mm to the end face distance of base material end, place.
What the layout of the wire casing in above-mentioned size range guaranteed heat makes full use of that monoblock substrate temperature is even simultaneously, wire casing is too when the substrate edges, the easy overconcentration of power in the managerial system heat of substrate edges, make whole substrate temperature uneven, and when substrate edges is subject to clashing into, easily cause substrate to damage wire casing internal power cord and cable from wire casing fracture damage substrate simultaneously, wire casing is during too away from substrate edges, the easy heat of substrate edges is very few causes whole substrate temperature uneven equally, affects floor comfort level.
As preferably, the 1/3-3/5 that the degree of depth of described wire casing is described substrate thickness; Described wire casing width is 3-8mm.
Existing traditional floor gauge thickness is 8-15mm; the wire casing degree of depth and width in above-mentioned value range; guarantee that carbon fiber cable and power line are protected in wire casing well; guarantee to utilize fully heat energy simultaneously; cross and deeply easily cause most of heat energy to lead fast floor surface at carbon fiber cable among a small circle; cause floor surface temperature uneven, and reduced the intensity on floor, cross shallow meeting and cause heat conduction excessively slow.
As preferably, described insulating layer material is glass fibre, and described heat-insulation layer material is that rubber and plastic is cotton.
Electric heating floor of the present invention utilizes infrared reflection film that heat is upwards anti-warm, the heat that carbon fiber cable is produced is locked on whole floor, and do not run off downwards, thermal insulation layer material adopts glass fibre, major function is heat build-up and reflection heat energy, heat-insulation layer material adopts rubber and plastic cotton, and major function is to prevent heat energy infiltration, also has the function of quiet, sound insulation and anticollision simultaneously.Thermal insulation layer and heat-insulation layer one are better to make full use of heat energy, the 2nd, and effective protection power source line.
In sum, the present invention has following beneficial effect:
1, quick heating, heat radiation are even, within 3 minutes, can reach operating temperature;
2, filament carbon fibre tension and anti-aging intensity are high, and quality is soft and stable, under same current load, the intensity of carbon fiber be 6-10 wiry doubly, do not fracture, the not starting the arc, stop fire, heat radiation evenly;
3, carbon fiber is arranged on to substrate inner structure is stable, safety, life-span are long, without maintenance, and filament carbon fibre be in more corrosion-resistant in substrate, unattenuated, not oxidizable, in use procedure heating evenly, without line loss, reach 50 years service life;
4, the power line between carbon fiber cable and power line and floor and floor all adopts USB interface docking flexibly, and easy for installation, connected mode is firm, not easily damaged, the power-off that can not misplace, good waterproof performance, the phenomenon that there will not be region electric heating to lose efficacy;
5, carbon fiber cable is implanted in substrate and with the coordinating of thermal insulation layer and heat-insulation layer, realize whole floor and all there is balanced temperature, give softer, the comfortable sensation of people;
6, energy-conservation, power saving, carbon fiber electrically thermal conversion rate, up to 98.2%, is saved 30% heat energy than wire heating; Floor has added thermal insulation layer and heat-insulation layer in manufacture process, makes it have better heat insulation effect, effectively reduces installation cost;
7, healthy, environmental protection, heating process does not produce electromagnetic radiation, noiseless, unglazed, pollution-free, is genuine green product, distinctive infrared characteristic, is conducive to health, in use without electromagnetic interference and pollution, free from dust, noiselessness, light is soft, does not stimulate eyes and skin ambustion;
8, integral substrate is all held heat energy, in conjunction with thermal insulation layer and heat-insulation layer, greatly strengthened the heat accumulation function on floor, after powered-down, the heat that hold on ground still conducts heat to human body and room, and experiment shows, in Modular building, after power-off 24 hours, legacy equipment Heating Room temperature decline l0 degree, the 2-3 degree and this self-heating floor heating room only declines, the phenomenon that room also there will not be dust to wave and temperature constantly reduces, this is the effect that convection type calandria product does not reach;
9, install simply, low to the processing request of different lines under floor and connecting portion, easy to process;
10, in operation, do not need debugging, check, use clean electric energy, one-time laying constant feast, service life and building are equal to, and do not exist and safeguard and maintenance.
Accompanying drawing explanation
Fig. 1 is floor panel structure schematic diagram;
Fig. 2 is embodiment mono-notching construction schematic diagram;
Fig. 3 is embodiment mono-wiring schematic diagram;
Fig. 4 is embodiment bis-notching construction schematic diagrames;
Fig. 5 is embodiment bis-wiring schematic diagrames;
Fig. 6 is embodiment tri-notching construction schematic diagrames;
Fig. 7 is embodiment tri-wiring schematic diagrames;
1-wearing layer in figure, 2-decorative layer, 3-base material, the horizontal wire casing of 31-, the longitudinal wire casing of 32-, the outer laterally wire casing of 311-, horizontal wire casing in 312-, 4-balance layer, 5-power line, 6-carbon fiber cable, 7-infrared reflection film, 8-thermal insulation layer, 9-heat-insulation layer.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is described in further detail.
This specific embodiment is only explanation of the invention; it is not limitation of the present invention; those skilled in the art can make to the present embodiment the modification that there is no creative contribution as required after reading this description, but as long as within the scope of claim of the present invention, are all subject to the protection of Patent Law.
Embodiment mono-:
As shown in accompanying drawing 1,2 and 3, a kind of infrared spontaneous heating floor, comprises from top to bottom successively wearing layer 1, decorative layer 2, base material 3 and the balance layer 4 of configuration, and described decorative layer 2 and base material 3 are through flame treatment; Described base material 3 bottom surfaces are provided with the downward wire casing of notch, the position hollow out of described balance layer 4 corresponding described wire casings; In described wire casing, be furnished with interconnected power line 5 and carbon fiber cable 6; The interior carbon fiber of described carbon fiber cable 6 is filament carbon fibre; Described power line 5 incoming ends and output are respectively arranged with USB connector; Described balance layer configures infrared reflection film 7, thermal insulation layer 8 and heat-insulation layer 9 from top to bottom successively below 4.
Described base material 3 bottom surfaces are provided with three longitudinal wire casings 32 and four horizontal wire casings 31, and described base material two ends are respectively provided with two horizontal wire casings 31, and described horizontal wire casing 31 comprises outer horizontal wire casing 311 and interior horizontal wire casing 312; In described interior horizontal wire casing 312 and described longitudinal wire casing 31, be provided with the carbon fiber cable 6 that S shape is arranged; In described outer horizontal wire casing 311, power line 5 is respectively set; Described power line 5 two ends are connected with USB connector; Described carbon fiber cable 6 two ends are electrically connected to two power lines 5 respectively.Described interior horizontal wire casing 312 center lines are respectively 50mm to the end face distance of place base material 3 ends, between described interior horizontal wire casing 312 center lines and outer horizontal wire casing 311 center lines, spacing is 15mm, two longitudinal wire casings 32 that are positioned at both sides in described three longitudinal wire casings 32 are 30mm to each self-corresponding base material 3 side end face distances, and middle longitudinal wire casing 32 its center lines overlap with substrate 3 center lines.The degree of depth of described wire casing is 1/3 of described substrate thickness; Described wire casing width is 5mm.Described thermal insulation layer 8 materials are glass fibre, and described heat-insulation layer 9 materials are that rubber and plastic is cotton.
Described base material 3 materials are Eucalyptus, and described base material 3 and decorative layer 2 are all through flame treatment, and its fire-retardant operation is:
1, warp is placed in to hermetically sealed can for making the sheet material of base material 3, being evacuated to vacuum is 0.05MPa, and then making mass concentration is that the 30% fire retardant aqueous solution is filled with hermetically sealed can, then is forced into 1.3MPa dipping 40 minutes;
2, sheet material after 1 processing is done to dry processing, to moisture content at 8% base material 3;
According to above-mentioned technology mode, process for making the wooden skin of decorative layer 2:
1, wooden skin is placed in to hermetically sealed can, being evacuated to vacuum is 0.05MPa, and then making mass concentration is that the 35% fire retardant aqueous solution is filled with hermetically sealed can, then is forced into 2.0MPa dipping 180 minutes;
2, the wooden skin after 1 processing is done to dry processing, to moisture content at 8% decorative layer 2.
This infrared ray self-heating floor quick heating, heat radiation are evenly, stable performance, life-span are long, corrosion-resistant, unattenuated, not oxidizable, in use procedure heating evenly, without line loss, reach 50 years service life, energy-conservation, power saving, accurate temperature controlling, can accomplish locellus accurate temperature controlling, healthy, environmental protection, heat accumulation function is strong, installs simple.
Embodiment bis-:
As shown in accompanying drawing 1,4 and 5, different from embodiment mono-be in, described base material 3 is provided with two longitudinal wire casings 32, base material 3 two ends are respectively provided with a horizontal wire casing 31; In a described horizontal wire casing 31 and two longitudinal wire casings 32, be provided with the carbon fiber cable 6 that U-shaped is arranged; In described another horizontal wire casing 31, be provided with two power lines 5; Described two power line 5 two ends connect by the insulation of two-wire USB connector, and described carbon fiber cable 6 two ends are electrically connected on respectively two power lines 5.The center line of described two horizontal wire casings 31 is 40mm to the end face distance of place base material 3 ends separately; Described two longitudinal wire casings 32 are 50mm to each self-corresponding base material 3 side end face distances; Horizontal wire casing 31 width that are provided with described power line 5 are greater than another horizontal wire casing 31 width.The degree of depth of described wire casing is 1/2 of described substrate 3 thickness; Described vertical line well width 4mm, horizontal wire casing 31 width 5 that are provided with described power line 5 are mm, another horizontal wire casing 31 width are 3 mm.
Described base material 3 materials are maple, and described base material 3 and decorative layer 2 are all through flame treatment, and its fire-retardant operation is:
1, warp is placed in to hermetically sealed can for making the sheet material of base material 3, being evacuated to vacuum is 0.09MPa, and then making mass concentration is that the 60% fire retardant aqueous solution is filled with hermetically sealed can, then is forced into 3MPa dipping 180 minutes;
2, sheet material after 1 processing is done to dry processing, to moisture content at 10% base material 3;
According to above-mentioned technology mode, process for making the wooden skin of decorative layer 2:
1, wooden skin is placed in to hermetically sealed can, being evacuated to vacuum is 0.08MPa, and then making mass concentration is that the 65% fire retardant aqueous solution is filled with hermetically sealed can, then is forced into 2.5MPa dipping 200 minutes;
2, the wooden skin after 1 processing is done to dry processing, to moisture content at 10% decorative layer 2.
Embodiment tri-:
As shown in accompanying drawing 1,6 and 7, different from embodiment mono-and two be in, on described base material 3, be provided with two longitudinal wire casings 32, base material 3 one end are provided with two horizontal wire casings 31, the other end is provided with a horizontal wire casing 31; In described two longitudinal wire casings 32 and only have on base material 3 in the horizontal wire casing 31 of the horizontal wire casing of wall scroll 31 one end and be provided with the carbon fiber cable 6 that U-shaped is arranged, the part that two horizontal wire casings 31 of the other end and two longitudinal wire casings 32 are positioned at 31 of these two horizontal wire casings is provided with two Z-shaped staggered power lines 5, described power line 5 two ends are connected with USB connector, and described carbon fiber cable 6 two ends are electrically connected on respectively two power lines 5.Horizontal wire casing 31 center lines only on described base material 3 with the horizontal wire casing of wall scroll 31 one end are 50mm to the end face distance of place base material 3 ends; Two horizontal wire casings 31 of described base material 3 other end are respectively 60mm and 30mm to the end face distance of place base material 3 ends.Described longitudinal wire casing 32 and the laterally degree of depth of wire casing 31 are 3/5 of described substrate 3 thickness; Described wire casing width is 6mm.
Described base material 3 materials are teak.Described base material 3 and decorative layer 2 are all through flame treatment, and its fire-retardant operation is:
1, warp is placed in to hermetically sealed can for making the sheet material of base material 3, being evacuated to vacuum is 0.07MPa, and then making mass concentration is that the 40% fire retardant aqueous solution is filled with hermetically sealed can, then is forced into 2.5MPa dipping 100 minutes;
2, sheet material after 1 processing is done to dry processing, to moisture content at 10% base material 3;
According to above-mentioned technology mode, process for making the wooden skin of decorative layer 2:
1, wooden skin is placed in to hermetically sealed can, being evacuated to vacuum is 0.07MPa, and then making mass concentration is that the 45% fire retardant aqueous solution is filled with hermetically sealed can, then is forced into 2.2MPa dipping 190 minutes;
2, the wooden skin after 1 processing is done to dry processing, to moisture content at 12% decorative layer 2.

Claims (10)

1. an infrared spontaneous heating floor, comprises from top to bottom successively wearing layer (1), decorative layer (2), base material (3) and the balance layer (4) of configuration, it is characterized in that: described decorative layer (2) and base material (3) are through flame treatment; Described base material (3) bottom surface is provided with the downward wire casing of notch, the position hollow out of the corresponding described wire casing of described balance layer (4); In described wire casing, be furnished with interconnected power line (5) and carbon fiber cable (6); The interior carbon fiber of described carbon fiber cable (6) is filament carbon fibre; Described power line (5) incoming end and output are respectively arranged with USB connector; Following infrared reflection film (7), thermal insulation layer (8) and the heat-insulation layer (9) of configuring successively from top to bottom of described balance layer (4).
2. a kind of infrared spontaneous heating floor according to claim 1, is characterized in that: described wire casing comprises interlaced horizontal wire casing (31) and longitudinal wire casing (32).
3. a kind of infrared spontaneous heating floor according to claim 2, it is characterized in that: described base material (3) bottom surface is provided with three longitudinal wire casings (32) and four horizontal wire casings (31), described base material two ends are respectively provided with two horizontal wire casings (31), and described horizontal wire casing (31) comprises outer horizontal wire casing (311) and interior horizontal wire casing (312); In described interior horizontal wire casing (312) and described longitudinal wire casing (31), be provided with the carbon fiber cable (6) that S shape is arranged; A power line (5) is respectively set in described outer horizontal wire casing (311); Described carbon fiber cable (6) two ends are electrically connected to two power lines (5) respectively.
4. a kind of infrared spontaneous heating floor according to claim 2, is characterized in that: described base material (3) is provided with two longitudinal wire casings (32), and base material (3) two ends are respectively provided with a horizontal wire casing (31); In a described horizontal wire casing (31) and two longitudinal wire casings (32), be provided with the carbon fiber cable (6) that U-shaped is arranged; In described another horizontal wire casing (31), be provided with two power lines (5); Described two power lines (5) two ends connect by the insulation of two-wire USB connector; Described carbon fiber cable (6) two ends are electrically connected on respectively two power lines (5).
5. a kind of infrared spontaneous heating floor according to claim 2, it is characterized in that: on described base material (3), be provided with two longitudinal wire casings (32), base material (3) one end is provided with two horizontal wire casings (31), and the other end is provided with a horizontal wire casing (31); In described two longitudinal wire casings (32) and only have on base material (3) in the horizontal wire casing (31) of the horizontal wire casing of wall scroll (31) one end and be provided with the carbon fiber cable (6) that U-shaped is arranged, the part that two horizontal wire casings (31) of the other end and two longitudinal wire casings (32) are positioned between these two horizontal wire casings (31) is provided with two Z-shaped staggered power lines (5), described power line (5) two ends are connected with USB connector, and described carbon fiber cable (6) two ends are electrically connected on respectively two power lines (5).
6. a kind of infrared spontaneous heating floor according to claim 3, it is characterized in that: described interior horizontal wire casing (312) center line is respectively 30-60mm to the end face distance of place base material (3) end, between described interior horizontal wire casing (312) center line and outer horizontal wire casing (311) center line, spacing is 10-20mm, and two the longitudinal wire casings (32) that are positioned at both sides in described three longitudinal wire casings (32) are 30-60mm to each self-corresponding base material (3) side end face distance.
7. a kind of infrared spontaneous heating floor according to claim 4, is characterized in that: the center line of described two horizontal wire casings (31) is 15-60mm to the end face distance of place base material (3) end separately; Described two longitudinal wire casings (32) are 30-60mm to each self-corresponding base material (3) side end face distance; Horizontal wire casing (31) width that is provided with described power line (5) is greater than another horizontal wire casing (31) width.
8. a kind of infrared spontaneous heating floor according to claim 5, is characterized in that: horizontal wire casing (31) center line only on described base material (3) with the horizontal wire casing of wall scroll (31) one end is 15-60mm to the end face distance of place base material (3) end; Described base material (3) two horizontal wire casings of the other end (31) are respectively 30-60mm and 15-30mm to the end face distance of place base material (3) end.
9. according to a kind of infrared spontaneous heating floor described in claim 6,7 or 8, it is characterized in that: the degree of depth of described wire casing is the 1/3-3/5 of described substrate (3) thickness; Described wire casing width is 3-8mm.
10. a kind of infrared spontaneous heating floor according to claim 9, is characterized in that: described thermal insulation layer (8) material is glass fibre, and described heat-insulation layer (9) material is that rubber and plastic is cotton.
CN201210255369.8A 2012-07-24 2012-07-24 Infrared self-heating floor Expired - Fee Related CN102808496B (en)

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CN102808495B (en) * 2012-07-24 2014-06-25 浙江未来家木业有限公司 Infrared spontaneously heating floor and process thereof
CN104999525A (en) * 2015-06-10 2015-10-28 张克广 Natural solid wood section bar with health and life-preserving function
CN104924408A (en) * 2015-06-10 2015-09-23 张克广 Method for activating health maintenance function of solid wood product
CN106567522A (en) * 2015-10-09 2017-04-19 江苏怡天木业有限公司 Energy-saving heating floor
CN205560959U (en) * 2016-04-14 2016-09-07 潘杭 Warm up electricly and hold integrated intergral template of heat energy -saving
CN106263523B (en) * 2016-08-09 2020-07-07 叶佐梁 Wooden multilayer glued electric heating plate and preparation method thereof
CN107062364A (en) * 2017-03-31 2017-08-18 北京闼闼同创工贸有限公司 A kind of decorative panel
CN107559938B (en) * 2017-09-30 2023-05-02 戴明 Graphene intelligent self-heating floor
CN114991418B (en) * 2022-05-31 2023-11-24 江苏诺亚智装家居有限公司 Wood carbon fiber heating composite floor

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