CN102808110B - Nickel-based alloy wire material used for coating layer of sealing surface of stainless steel valve - Google Patents
Nickel-based alloy wire material used for coating layer of sealing surface of stainless steel valve Download PDFInfo
- Publication number
- CN102808110B CN102808110B CN201210305856.0A CN201210305856A CN102808110B CN 102808110 B CN102808110 B CN 102808110B CN 201210305856 A CN201210305856 A CN 201210305856A CN 102808110 B CN102808110 B CN 102808110B
- Authority
- CN
- China
- Prior art keywords
- nickel
- alloy
- base alloy
- based alloy
- stainless steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 51
- 239000000956 alloy Substances 0.000 title claims abstract description 51
- 239000000463 material Substances 0.000 title claims abstract description 17
- 229910052759 nickel Inorganic materials 0.000 title claims abstract description 8
- 238000007789 sealing Methods 0.000 title abstract description 4
- 239000010935 stainless steel Substances 0.000 title abstract description 3
- 229910001220 stainless steel Inorganic materials 0.000 title abstract description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title abstract 7
- 239000011247 coating layer Substances 0.000 title abstract 2
- 238000000576 coating method Methods 0.000 claims description 20
- 239000011248 coating agent Substances 0.000 claims description 18
- 229910052804 chromium Inorganic materials 0.000 claims description 13
- 229910052758 niobium Inorganic materials 0.000 claims description 11
- 229910052710 silicon Inorganic materials 0.000 claims description 11
- 229910052721 tungsten Inorganic materials 0.000 claims description 11
- 229910052799 carbon Inorganic materials 0.000 claims description 10
- 229910052748 manganese Inorganic materials 0.000 claims description 10
- 229910052727 yttrium Inorganic materials 0.000 claims description 9
- 229910052750 molybdenum Inorganic materials 0.000 claims description 7
- 238000005728 strengthening Methods 0.000 claims description 7
- 230000003647 oxidation Effects 0.000 claims description 2
- 238000007254 oxidation reaction Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 description 21
- 238000005253 cladding Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 13
- 239000011159 matrix material Substances 0.000 description 12
- 239000000843 powder Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 230000008018 melting Effects 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 229910052796 boron Inorganic materials 0.000 description 4
- 229910017052 cobalt Inorganic materials 0.000 description 4
- 239000010941 cobalt Substances 0.000 description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000035939 shock Effects 0.000 description 3
- 238000005275 alloying Methods 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000010891 electric arc Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000010309 melting process Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000003245 working effect Effects 0.000 description 2
- 229910001347 Stellite Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 235000006708 antioxidants Nutrition 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- AHICWQREWHDHHF-UHFFFAOYSA-N chromium;cobalt;iron;manganese;methane;molybdenum;nickel;silicon;tungsten Chemical compound C.[Si].[Cr].[Mn].[Fe].[Co].[Ni].[Mo].[W] AHICWQREWHDHHF-UHFFFAOYSA-N 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004372 laser cladding Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000007712 rapid solidification Methods 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000002522 swelling effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Landscapes
- Heat Treatment Of Steel (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Abstract
The invention discloses a nickel-based alloy wire material used for a coating layer of a sealing surface of a stainless steel valve. The nickel-based alloy is composed of components according to the percentage by weight as follows: 14.0-16.0% of Mo, 22.5-24.5% of Cr, 5.5-6.5% of W, 1.0-1.5% of Ti, 0.8-1.2% of Nb, 0.8-1.2% of Mn, 0.05-0.1% of Y, 0.06-0.1% of Si, not greater than 0.005% of C, not greater than 0.005% of S, not greater than 0.005% of P and Ni of the balance.
Description
Technical field
The present invention relates to alloy field, particularly a kind of stainless valve trim coating nickel-base alloy silk material.
Background technology
Stainless steel, because having excellent solidity to corrosion and mechanical property, is widely used in the manufacture of various acidproof valve and high-temperature high pressure valve in petrochemical complex, reactor and Nuclear power plants.Because medium various in operational process has stronger corrodibility even radioactivity, valve sealing face frequently stands friction, extruding and effect of impact in opening-closing process simultaneously, the trim of valve is easy to be destroyed, and greatly shorten the work-ing life of valve, and the seepage of medium may cause stop work and production, environmental pollution even to cause the generation of serious accident.Therefore, the trim of stainless valve not only requires to have good erosion resistance, and has high hardness, anti-scuffing function and thermal shock resistance and anti-collision performance.
The trim of stainless valve generally adopts the technique of directly carrying out electric arc, flame spurt welding and plasma surfacing high performance alloys layer on valve body to strengthen, alloy raw material used is mainly Fe base, Ni base and Co base self-fluxing alloy powder, these self-fluxing alloy powders are on the basis of matrix element, add Cr, B, Si, C, Mo, elements such as w, the fusing point of powdered alloy is low, self-fluxing nature is good, has the performances such as anti-corrosion, wear-resisting, heat-resisting, anti-oxidant.And the composition of some application scenario to trim strengthening layer has strict requirement, as nuclear valve considers the long-term reliability in valve work-ing life, trim made by normal employing cobalt base alloy, but cobalt can cause secondary emission because of neutron irradiation, and is unfavorable for reactor work; B has very strong neutron absorption capability, easily produces radiation embrittlement and swelling effect.Stellite company develops not containing the Tribaloy T-700 alloy of B, and its composition is (wt.%): Fe≤3.0, Mo:32.5, Cr:15.5, Si:3.4, Co:1.5, C≤0.08, Ni: surplus.
Similar with existing electric arc, flame spurt welding and plasma surfacing technique, laser melting and coating technique is by the cladding material of high power laser light fusing synchronous transport, matrix surface skim melts simultaneously, utilizes the cooling effect of matrix self to obtain with matrix in conjunction with good alloy layer at matrix surface.Laser melting coating has following features and advantage compared with above-mentioned Technology: 1. can realize high-precision cladding and deposit, material use efficiency is high; 2. the thickness of cladding layer and width reliably control by the cladding of multilayer multi-track overlapping; 3. concentration of energy, little to the heat input of matrix, the thinning ratio of cladding layer is low, little with distortion to the heat affecting of matrix; 4. cladding alloy strengthening layer and matrix are metallurgical binding completely, and bonding strength is high; 5. laser cladding process is a rapid solidification, and the tissue of cladding layer is completely fine and close, pore-free, has higher hardness and wear and corrosion behavior.
At present for the main powder feeding method adopting preset cobalt-based and Co-based alloy powder of stainless valve trim laser melting coating strengthening.Powder pre-setting method is generally only suitable at material surface cladding layer of material, and the thickness of cladding layer is restricted, and powder, as laid too thick, is difficult to during cladding ensure the metallurgical binding of coating and matrix and good coating performance; Powder pre-setting method is when carrying out the thicker alloy layer of multilayer cladding preparation, and can not ensure the continuity of cladding process, technique is comparatively loaded down with trivial details; Found through experiments, when laser melting coating Tribaloy T-700 alloy, because the toughness of alloy layer is poor, cladding layer very easily ftractures; In addition, containing Co or B in Tribaloy T-700 alloy and above-mentioned cobalt-based and nickel-base alloy, can not meet some nuclear valve door sealing surface strengthening layer can not strict demand containing B and Co.
Publication number is the nickel-base alloy that the Chinese patent application of CN101368239A discloses a kind of stainless valve trim alloy layer, the composition of this nickel-base alloy and content are: C:1.0-1.5wt%, Cr:17.5-19.5wt%, Mo:7.0-9.0wt%, W:3.5-4.5wt%, Nb:1.5-2.5wt%, Si:2.0-3.0wt%, Ni: surplus.Not containing B and Co in described Co-based alloy powder composition.The alloy of this patent application overcomes the defect of prior art to a certain extent, but it mainly focuses on the melting and coating process performance of alloy, and the over-all properties of alloy self is not still very good.
Summary of the invention
For the deficiencies in the prior art, an object of the present invention is to provide a kind of stainless valve trim coating nickel-base alloy silk material, this nickel-base alloy silk material not only has good thermospray or laser melting and coating process performance, the coating adopting it to prepare also has good tensile strength, the corrosion resistance of the mechanical properties such as suitable hardness and excellence, and get togather with matrix metallurgical junction, thermal shock resistance is excellent.
For achieving the above object, the technical solution used in the present invention is as follows:
A kind of stainless valve trim coating nickel-base alloy silk material, described nickel-base alloy is made up of following component by weight percentage: Mo 14.0-16.0%, Cr 22.5-24.5%, W 5.5-6.5%, Ti 1.0-1.5%, Nb 0.8-1.2%, Mn 0.8-1.2%, Y 0.05-0.1%, Si 0.06-0.1%, C≤0.005%, S≤0.005%, P≤0.005%, remaining is Ni.
Preferably, described nickel-base alloy is made up of following component by weight percentage: Mo 14.5-15.5%, Cr 23.0-24.0%, W 5.8-6.2%, Ti 1.2-1.3%, Nb 0.9-1.1%, Mn 0.9-1.1%, Y 0.07-0.08%, Si 0.07-0.09%, C≤0.005%, S≤0.005%, P≤0.005%, remaining is Ni.
Most preferably, described nickel-base alloy is made up of following component by weight percentage: Mo 15.0%, Cr 23.5%, W 6.0%, Ti 1.25%, Nb 1.0%, Mn 1.0%, Y 0.075%, Si0.08%, C≤0.005%, S≤0.005%, P≤0.005%, remaining is Ni.
The effect of above-mentioned each element and proportioning are according to as follows:
Ni, as matrix element, forms stable austenite tissue, the more alloying element of solid solution;
W, Mo are conducive to the reduction of the Ni base alloy coefficient of expansion, and put forward heavy alloyed high-temperature behavior;
Cr puies forward heavy alloyed high-temperature oxidation resistance and structure stability, and forms the strengthening phase Ni2 (Mo, Cr) of small and dispersed with Mo, Ni, puies forward heavy alloyed mechanical property;
Ti, Nb put forward heavy alloyed mechanical behavior under high temperature, carry heavy alloyed antioxidant property simultaneously;
Mn, Si keep the processing characteristics that alloy is good;
The appropriate interpolation of Y rare earth element can improve alloy purity, improve alloy crystal boundary structure, plays the Microalloying Effect of strengthening crystal boundary.
The present invention has following beneficial effect:
(1) the present invention is by adjusting composition and the content of alloying element, makes each component reach coordination technique effect.On the basis of lot of experiments, determine the content of above-mentioned each component, make its comprehensive action effect optimum, meet the user demand of stainless valve trim coating.
(2) alloy that prepared by the present invention has good tensile strength, the corrosion resistance of the mechanical properties such as suitable hardness and excellence, get togather, and thermal expansivity is low with matrix metallurgical junction, and therefore thermal shock resistance is excellent.
Embodiment
Embodiment one
A kind of stainless valve trim coating nickel-base alloy silk material, described nickel-base alloy is made up of following component by weight percentage: Mo 14.0%, Cr 24.5%, W 5.5%, Ti 1.5%, Nb 0.8%, Mn 1.2%, Y 0.05%, Si 0.1%, C≤0.005%, S≤0.005%, P≤0.005%, remaining is Ni.
Embodiment two
A kind of stainless valve trim coating nickel-base alloy silk material, described nickel-base alloy is made up of following component by weight percentage: Mo 16.0%, Cr 22.5%, W 6.5%, Ti 1.0%, Nb 1.2%, Mn 0.8%, Y 0.1%, Si 0.06%, C≤0.005%, S≤0.005%, P≤0.005%, remaining is Ni.
Embodiment three
A kind of stainless valve trim coating nickel-base alloy silk material, described nickel-base alloy is made up of following component by weight percentage: Mo 14.5%, Cr 24.0%, W 5.8%, Ti 1.3%, Nb 0.9%, Mn 1.1%, Y 0.07%, Si 0.09%, C≤0.005%, S≤0.005%, P≤0.005%, remaining is Ni.
Embodiment four
A kind of stainless valve trim coating nickel-base alloy silk material, described nickel-base alloy is made up of following component by weight percentage: Mo 15.5%, Cr 23.0%, W 6.2%, Ti 1.2%, Nb 1.1%, Mn 0.9%, Y 0.08%, Si 0.07%, C≤0.005%, S≤0.005%, P≤0.005%, remaining is Ni.
Embodiment five
A kind of stainless valve trim coating nickel-base alloy silk material, described nickel-base alloy is made up of following component by weight percentage: Mo 15.0%, Cr 23.5%, W 6.0%, Ti 1.3%, Nb 1.0%, Mn 1.0%, Y 0.07%, Si 0.08%, C≤0.005%, S≤0.005%, P≤0.005%, remaining is Ni.
Applicant states, the present invention illustrates detailed process equipment and process flow process of the present invention by above-described embodiment, but the present invention is not limited to above-mentioned detailed process equipment and process flow process, namely do not mean that the present invention must rely on above-mentioned detailed process equipment and process flow process and could implement.Person of ordinary skill in the field should understand, any improvement in the present invention, to equivalence replacement and the interpolation of ancillary component, the concrete way choice etc. of each raw material of product of the present invention, all drops within protection scope of the present invention and open scope.
Claims (1)
1. a stainless valve trim coating nickel-base alloy silk material, it is characterized in that, described nickel-base alloy is made up of following component by weight percentage: Mo 15.0%, Cr 23.5%, W 6.0%, Ti 1.25%, Nb 1.0%, Mn 1.0%, Y 0.075%, Si 0.08%, C≤0.005%, S≤0.005%, P≤0.005%, remaining is Ni; Cr puies forward heavy alloyed high-temperature oxidation resistance and structure stability, and forms the strengthening phase Ni of small and dispersed with Mo, Ni
2(Mo, Cr).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210305856.0A CN102808110B (en) | 2012-08-24 | 2012-08-24 | Nickel-based alloy wire material used for coating layer of sealing surface of stainless steel valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210305856.0A CN102808110B (en) | 2012-08-24 | 2012-08-24 | Nickel-based alloy wire material used for coating layer of sealing surface of stainless steel valve |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102808110A CN102808110A (en) | 2012-12-05 |
| CN102808110B true CN102808110B (en) | 2015-05-06 |
Family
ID=47231979
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210305856.0A Expired - Fee Related CN102808110B (en) | 2012-08-24 | 2012-08-24 | Nickel-based alloy wire material used for coating layer of sealing surface of stainless steel valve |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102808110B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104637552A (en) * | 2015-01-09 | 2015-05-20 | 李泽文 | Reactor claw-link mechanism and manufacturing method thereof |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101087894A (en) * | 2004-12-23 | 2007-12-12 | 西门子公司 | A Ni based alloy, a component, a gas turbine arrangement and use of pd in connection with such an alloy |
-
2012
- 2012-08-24 CN CN201210305856.0A patent/CN102808110B/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101087894A (en) * | 2004-12-23 | 2007-12-12 | 西门子公司 | A Ni based alloy, a component, a gas turbine arrangement and use of pd in connection with such an alloy |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102808110A (en) | 2012-12-05 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101306494B (en) | Ni-base superalloy solder | |
| CN107999991B (en) | High-entropy flux-cored wire for titanium-steel MIG welding and preparation method thereof | |
| CN101797643B (en) | No-co ferrous alloy powder composition and its uses | |
| CN103071946B (en) | Supercritical ferrite and heat-resistant steel matched electrode and production method thereof | |
| CN102029482B (en) | Gas-shielded overlaying flux cored soldering wire for repairing hot-forging mould | |
| CN101717881B (en) | Cobalt-nickel-free based alloy for strengthening coating of sealing surface of nuclear power valve | |
| CN100575519C (en) | Nickel-base alloy and have the stainless valve and a preparation method of nickel base alloy layer sealing surface | |
| CN101629256B (en) | Nickel chromium alloy for sealing face of nuclear power valve | |
| CN101838758B (en) | Cobalt-free nickel-based alloy | |
| CN102534606B (en) | Nickel-base alloy coating for sealing surface of nuclear power valve and preparing method for nickel-base alloy coating | |
| CN106077997A (en) | A kind of solder for anti-fused salt corrosion nickel base superalloy melting | |
| CN102615451A (en) | Bonded flux and solid wire for submerged arc welding, and method for submerged arc welding of steel for low temperature service | |
| WO2023202051A1 (en) | Nickel-based welding wire, manufacturing method for nickel-based welding wire, and welding process for nickel-based welding wire | |
| CN105215571A (en) | Add nuclear power NiCrFe alloy welding deposit welding and the welding method of Mn and Nb | |
| CN108971795A (en) | A kind of high manganese austenite low-temperature steel welding rod | |
| CN102091884A (en) | Flux-cored wire capable of generating compressive stress at weld toe of stainless steel weld joint | |
| CN102658442A (en) | Low-alloy steel covered arc welding electrode with Cr control capacity and FAC resisting capacity of weld metal of basic slag system | |
| CN106119603A (en) | A kind of anti-corrosive alloy material | |
| CN102808109B (en) | Method for preparing nickel base alloy wire for coating of sealing surface of stainless steel valve | |
| CN100581704C (en) | Filler wire argon tungsten arc process of super nickel/NiCr stacking compound material | |
| CN105195919A (en) | Gas protection welding wire for high-strength weathering steel and steel for gas protection welding wire | |
| CN102808110B (en) | Nickel-based alloy wire material used for coating layer of sealing surface of stainless steel valve | |
| CN101545088B (en) | Iron-based flux-cored electric arc spray-melting wire | |
| CN102259241A (en) | Filler wire for fusion welding of low activation martensitic steel and use method thereof | |
| CN112496595A (en) | Gas shielded welding wire for nuclear power containment vessel and preparation and application thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: ZHU YUPAN Free format text: FORMER OWNER: YANG XUEJIAO Effective date: 20150414 |
|
| C14 | Grant of patent or utility model | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 315181 NINGBO, ZHEJIANG PROVINCE TO: 315175 NINGBO, ZHEJIANG PROVINCE |
|
| GR01 | Patent grant | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20150414 Address after: Yinzhou District Lianfeng road 315175 Zhejiang city of Ningbo Province, No. 886 Applicant after: Zhu Yupan Address before: Yinzhou District Heng Jie Heng Jie Zhen Road 315181 No. 50 Zhejiang city of Ningbo Province Applicant before: Yang Xuejiao |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| CB03 | Change of inventor or designer information |
Inventor after: Zhu Meng Inventor before: Yang Xuejiao |
|
| COR | Change of bibliographic data | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20150929 Address after: 315100 Zhejiang city of Ningbo province Yinzhou District Jingu Road No. 216 Room 806 Patentee after: Ningbo Tiantai Environmental Technology Co. Ltd. Address before: Yinzhou District Lianfeng road 315175 Zhejiang city of Ningbo Province, No. 886 Patentee before: Zhu Yupan |
|
| DD01 | Delivery of document by public notice |
Addressee: Ningbo Tiantai Environmental Technology Co. Ltd. Document name: Notification to Pay the Fees Addressee: Ningbo Tiantai Environmental Technology Co. Ltd. Document name: Notification of Passing Examination on Formalities |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150506 Termination date: 20150824 |
|
| EXPY | Termination of patent right or utility model |