CN102807134B - Tension control device for automatic winder - Google Patents
Tension control device for automatic winder Download PDFInfo
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- CN102807134B CN102807134B CN201210301893.4A CN201210301893A CN102807134B CN 102807134 B CN102807134 B CN 102807134B CN 201210301893 A CN201210301893 A CN 201210301893A CN 102807134 B CN102807134 B CN 102807134B
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Abstract
The invention provides a tension control device for an automatic winder. The tension control device comprises a single spindle control panel, a fixed tension disk cylinder, a fixing tension disk, a moving tension disk, a push rod binder, an electromagnetic driving device, and a tension box, and is characterized in that a movable tension disk cylinder for pushing the push rod binder is arranged in the electromagnetic driving device, the center of the movable tension disk cylinder is provided with a vent; the tension box is provided with an air channel; the vent in the center of the movable tension disk cylinder is connected with the air channel on the tension box; and the air channel is provided with a switching valve. A pneumatic mode and an electromagnet mode can be implemented for pressurization simultaneously on the same winder, so that the tension is adjusted by stages, the consistency of the tension is improved, the efficiency of the winder is improved, manpower and time are saved, and the tension control device is simple in structure and convenient to use.
Description
Technical field
The invention belongs to textile machine manufacturing technology field, relate to a kind of automatic winder tenslator, is the tenslator that a kind of bobbin-winding machine is pneumatic and electromagnet combines specifically.
Background technology
At present, automatic winder tension force is controlled the two kinds of modes that mainly contain, i.e. Pneumatic Pressure and electromagnet pressurization, and two kinds of modes respectively have merits and faults.Adopt pneumatic fitting, comprise single ingot control desk, tension force casing, active tension dish, fixedly tension pulley, cylinder, fixedly tension pulley and cylinder are fixed on tension force casing, and active tension disk activity is arranged on the valve of cylinder with fixedly tension pulley is corresponding.Active tension dish configures the push-rod assembly that an air pressure is controlled, and described push-rod assembly comprises push rod, pallet and felt, and push rod combines as the inserts of pallet, and felt is bonded on pallet.Push-rod assembly under gas effect, promotes active tension dish and fixedly tension pulley is closed; When the gas circuit of installation active tension dish valve is opened, the pressure that acts on the gas on active tension dish is pushed active tension dish open, and fixedly tension pulley and active tension dish are opened.Pneumatic Pressure is more stable, and uniform tension in order is higher everywhere, but can not realize the segmentation control of tension force, and a bobbin-winding machine can not be set different Tensity sizes according to kind difference.Although can increase the devices such as tension force gas piping, ingot internode gas piping connection pipe at ingot internode, realize the sectional-regulated of tension force, need extra at least a set of route controller that increases, increased cost, implement also more complicated." pressure device for tension discs of automatic winder " (patent No.: utility model patent 201020246120.7) by name that the applicant has, comprise single ingot control desk, tension force casing, active tension dish, fixing tension pulley, cylinder, fixedly tension pulley and cylinder are fixed on tension force casing, described active tension disk activity is arranged on the valve of cylinder with fixedly tension pulley is corresponding, described active tension dish configures a push-rod assembly and push rod actuating device, it is characterized in that, described push rod actuating device is electromagnetic actuator device, electromagnetic actuator device housing front portion arranges a slotted hole, rear portion arranges the cavity being communicated with slotted hole, in described electromagnetic actuator device housing slotted hole, a moving magnet strut bar is set, one moving magnet is set on the rear end of moving magnet strut bar, moving magnet is placed in the interior rear cavity of housing, moving magnet is by cable order ingot control desk, insert in the slotted hole of electromagnetic actuator device housing described push rod one end, moving magnet strut bar withstands on push rod one end, at magnetic action lower push-rod, with moving magnet, along slotted hole, move, promotion active tension dish and fixedly tension pulley are closed.Described moving magnet strut bar middle part is convex edge, and moving magnet strut bar overcoat has a spring, and spring one end withstands on moving magnet strut bar convex edge, and the spring other end withstands on the inwall at housing rear portion.What adopt due to this patent is electromagnet pressuring method, therefore, can realize tension force step-less adjustment, can be according to different yarn varieties and the different tension value of grouping and setting.But the mode of electromagnet pressurization is less stable comparatively speaking, the phenomenon that there will be tension force to lose.How a kind of automatic winder tenslator is provided, the advantage of the comprehensive two kinds of tension controls of energy, this is current technical matters urgently to be resolved hurrily.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, a kind of automatic winder tenslator is provided, on same bobbin-winding machine, can guarantee tension force conformability everywhere, can carry out tension force subsection setup to different kinds again.
The object of the invention is to be achieved through the following technical solutions:
A kind of automatic winder tenslator, comprise: single ingot control desk, fixedly tension pulley cylinder, fixedly tension pulley, active tension dish, push rod conjunction, electromagnetic actuator device, tension force casing, it is characterized in that: the inside of described electromagnetic actuator device arranges the active tension dish cylinder of a promotion push rod conjunction, the centre of active tension dish cylinder has an air extractor vent, tension force casing is provided with gas channels, air extractor vent in the middle of active tension dish cylinder is connected with the gas channels on tension force casing, and described gas channels arranges switch valve.
Improvement to technique scheme: described push rod conjunction comprises push rod, pallet and felt, and push rod and trays are integrated, and felt is bonded on pallet.
Further improvement to technique scheme: described electromagnetic actuator device housing front portion arranges a slotted hole, rear portion arranges the cavity being communicated with slotted hole, in described electromagnetic actuator device housing slotted hole, a moving magnet strut bar is set, one moving magnet is set on the rear end of moving magnet strut bar, moving magnet is placed in the interior rear cavity of electromagnetic actuator device housing, moving magnet is by cable order ingot control desk, insert in the slotted hole of electromagnetic actuator device housing described push rod one end, moving magnet strut bar withstands on push rod one end, at magnetic action lower push-rod, with moving magnet, along slotted hole, move, the tension force that adjusting active tension dish and fixedly tension pulley produce.
Improvement to technique scheme: described moving magnet strut bar middle part is convex edge, and moving magnet strut bar overcoat has a spring, and spring one end withstands on moving magnet strut bar convex edge, and the spring other end withstands on the inwall at electromagnetic actuator device housing rear portion.
Further improvement to technique scheme a: bulge loop corresponding with convex edge, moving magnet strut bar middle part is set in described electromagnetic actuator device inner walls, active tension dish and fixedly tension pulley open mode, the bulge loop of moving magnet strut bar convex edge and electromagnetic actuator device inner walls is inconsistent.
Further improvement to technique scheme: described active tension dish cylinder is to using cavity that electromagnetic actuator device housing rear portion is communicated with slotted hole as gas cavity, and the push rod of usining in push rod conjunction is as the drive spindle of active tension dish cylinder.
Further improvement to technique scheme: described switch valve is electric-air valve, the control end of electric-air valve is connected on single ingot control desk.
Advantage of the present invention and good effect are:
Automatic winder of the present invention is taked tenslator pneumatic and that electromagnet combines, can realize two kinds of modes of pneumatic and pneumatic combination electromagnet simultaneously and pressurize on same bobbin-winding machine, and tension control can be selected by upper computer parameter.If the yarn variety that a chassis spins is single, only select Pneumatic Pressure; If user will spin the yarn of different cultivars simultaneously, on Pneumatic Pressure basis, by moving magnet, finely tune again, can realize the flexible segmentation of tension force.Improve the conformability of tension force, improved again the efficiency of bobbin-winding machine simultaneously, saved manpower and time.Active tension dish cylinder is to using cavity that electromagnetic actuator device housing rear portion is communicated with slotted hole as gas cavity, and the push rod of usining in push rod conjunction is as the drive spindle of active tension dish cylinder.It is simple in structure, compact, easy for operation.
Accompanying drawing explanation
Fig. 1 is the part sectional view of automatic winder tenslator of the present invention;
Fig. 2 is the gas circuit schematic diagram of automatic winder tenslator of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is described in further detail:
Referring to Fig. 1, Fig. 2, the embodiment of a kind of automatic winder tenslator of the present invention, comprise: single ingot control desk, fixedly tension pulley cylinder 1, fixedly tension pulley 2, active tension dish 3, push rod conjunction 4, electromagnetic actuator device, tension force casing 6, electromagnetic actuator device inside arranges an active tension dish cylinder 5, there is an air extractor vent centre of active tension dish cylinder 5, on tension force casing 6, be designed with gas channels 8, the air extractor vent of active tension dish cylinder 5 is connected with the gas channels 8 on tension force casing 6, on gas channels 8, switch valve is set, described switch valve is electric-air valve, the control end of electric-air valve is connected to single ingot control desk.
Above-mentioned push rod conjunction 4 comprises push rod, pallet and felt, and push rod and trays are integrated, and felt is bonded on pallet.
Above-mentioned electromagnetic actuator device housing front portion arranges a slotted hole, rear portion arranges the cavity being communicated with slotted hole, in described electromagnetic actuator device housing slotted hole, a moving magnet strut bar is set, one moving magnet 7 is set on the rear end of moving magnet strut bar, moving magnet 7 is placed in the interior rear cavity of electromagnetic actuator device housing, moving magnet 7 is by cable order ingot control desk, insert in the slotted hole of electromagnetic actuator device housing described push rod one end, moving magnet strut bar withstands on push rod one end, at magnetic action lower push-rod, with moving magnet, along slotted hole, move, promotion active tension dish 3 and fixedly tension pulley 2 closures.
Above-mentioned moving magnet strut bar middle part is convex edge, and moving magnet strut bar overcoat has a spring, and spring one end withstands on moving magnet strut bar convex edge, and the spring other end withstands on the inwall at electromagnetic actuator device housing rear portion.
One bulge loop corresponding with convex edge, moving magnet strut bar middle part is set in above-mentioned electromagnetic actuator device inner walls, and active tension dish 3 and fixedly tension pulley are made a call to 2 and are opened state, and the bulge loop of moving magnet strut bar convex edge and electromagnetic actuator device inner walls is inconsistent.
Active tension dish cylinder 5 of the present invention also can utilize cavity that electromagnetic actuator device housing rear portion is communicated with slotted hole as gas cavity, and the push rod of usining in push rod conjunction 4 is as the drive spindle of active tension dish cylinder 5.On the cavity wall at electromagnetic actuator device housing rear portion, open pore, this air extractor vent is connected with the gas channels 8 on tension force casing 6.If want 5 work of active tension dish cylinder, from gas channels 8, in the gas cavity at electromagnetic actuator device housing rear portion, inflated, slotted hole exhaust by electromagnetic actuator device housing front portion, thereby apply air pressure to the push rod in push rod conjunction 4, make push rod conjunction 4 promote active tension dishes 3 and draw close and be closed to fixing tension pulley 2, thus generation pressure.
In production process:
If 1 selects Pneumatic Pressure, 5 work of active tension dish cylinder, thus apply air pressure to push rod conjunction 4, make push rod conjunction 4 promote active tension dishes 3 and draw close and be closed to fixing tension pulley 2, thus generation pressure; After active tension dish cylinder 5 quits work, when fixedly the gas circuit of tension pulley cylinder 1 is opened, the gaseous tension acting on active tension dish 3 is pushed active tension dish 3 open, and fixedly tension pulley 2 and active tension dish 3 are opened.
When fixing tension pulley cylinder 1 closed gas circuit, under the combined action of active tension dish cylinder 5, magnetic force that moving magnet 7 parts produce and spring force, make active tension dish 3 and fixing tension pulley 2 recover closure states.
If upper computer selecting is not selected moving magnet 7 pressurizations, is by active tension dish cylinder 5 Pneumatic Pressures so always.
The direction of arrow in Fig. 2 is the trend of gas circuit.
If 2 need additionally some single ingot to be applied to electromagnet tension force on pneumatic basis, moving magnet 7 promotes push rod conjunction 4 together with combining with Pneumatic Pressure and moves, and makes active tension dish 3 and fixing tension pulley 2 closures, can realize the flexible segmentation of tension force.
Certainly, above-mentioned explanation is not the restriction to invention, and the present invention is also not limited to above-mentioned giving an example; those skilled in the art; in essential scope of the present invention, the variation of having done, remodeling, interpolation or replacement, also should belong to protection scope of the present invention.
Claims (4)
1. an automatic winder tenslator, comprise: single ingot control desk, fixedly tension pulley cylinder, fixedly tension pulley, active tension dish, push rod conjunction, electromagnetic actuator device, tension force casing, it is characterized in that, the inside of described electromagnetic actuator device arranges the active tension dish cylinder of a promotion push rod conjunction, the centre of active tension dish cylinder has an air extractor vent, tension force casing is provided with gas channels, air extractor vent in the middle of active tension dish cylinder is connected with the gas channels on tension force casing, and described gas channels arranges switch valve, described push rod conjunction comprises push rod, pallet and felt, and push rod and trays are integrated, and felt is bonded on pallet, described electromagnetic actuator device housing front portion arranges a slotted hole, rear portion arranges the cavity being communicated with slotted hole, in described electromagnetic actuator device housing slotted hole, a moving magnet strut bar is set, one moving magnet is set on the rear end of moving magnet strut bar, moving magnet is placed in the interior rear cavity of electromagnetic actuator device housing, moving magnet is by cable order ingot control desk, insert in the slotted hole of electromagnetic actuator device housing described push rod one end, moving magnet strut bar withstands on push rod one end, at magnetic action lower push-rod, with moving magnet, along slotted hole, move, the tension force that adjusting active tension dish and fixedly tension pulley produce, described active tension dish cylinder is to using cavity that electromagnetic actuator device housing rear portion is communicated with slotted hole as gas cavity, and the push rod of usining in push rod conjunction is as the drive spindle of active tension dish cylinder.
2. according to automatic winder tenslator claimed in claim 1, it is characterized in that, described moving magnet strut bar middle part is convex edge, moving magnet strut bar overcoat has a spring, spring one end withstands on moving magnet strut bar convex edge, and the spring other end withstands on the inwall at electromagnetic actuator device housing rear portion.
3. according to automatic winder tenslator claimed in claim 2, it is characterized in that, one bulge loop corresponding with convex edge, moving magnet strut bar middle part is set in described electromagnetic actuator device inner walls, active tension dish and fixedly tension pulley open mode, the bulge loop of moving magnet strut bar convex edge and electromagnetic actuator device inner walls is inconsistent.
4. according to automatic winder tenslator claimed in claim 3, it is characterized in that, described switch valve is electric-air valve, and the control end of electric-air valve is connected on single ingot control desk.
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CN201210301893.4A CN102807134B (en) | 2012-08-23 | 2012-08-23 | Tension control device for automatic winder |
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CN201210301893.4A CN102807134B (en) | 2012-08-23 | 2012-08-23 | Tension control device for automatic winder |
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CN102807134B true CN102807134B (en) | 2014-03-12 |
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CN108147216A (en) * | 2017-12-18 | 2018-06-12 | 江苏华灵纺机有限公司 | The control device of dye bobbin rolling density |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5301895A (en) * | 1992-04-15 | 1994-04-12 | Intronics, Inc. | Yarn tensioning apparatus |
CN1085975C (en) * | 1996-04-18 | 2002-06-05 | Icbt瓦朗斯公司 | Yarn tensioning device and textile machine equipped therewith |
CN201183694Y (en) * | 2008-04-09 | 2009-01-21 | 上海梅花刺轴有限公司 | Yarn tension-adjusting gear of spinning winding machine |
CN201737528U (en) * | 2010-06-22 | 2011-02-09 | 青岛宏大纺织机械有限责任公司 | Pressure device for tension discs of automatic winder |
CN202829141U (en) * | 2012-08-23 | 2013-03-27 | 青岛宏大纺织机械有限责任公司 | Tension control device of automatic winding machine |
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- 2012-08-23 CN CN201210301893.4A patent/CN102807134B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5301895A (en) * | 1992-04-15 | 1994-04-12 | Intronics, Inc. | Yarn tensioning apparatus |
CN1085975C (en) * | 1996-04-18 | 2002-06-05 | Icbt瓦朗斯公司 | Yarn tensioning device and textile machine equipped therewith |
CN201183694Y (en) * | 2008-04-09 | 2009-01-21 | 上海梅花刺轴有限公司 | Yarn tension-adjusting gear of spinning winding machine |
CN201737528U (en) * | 2010-06-22 | 2011-02-09 | 青岛宏大纺织机械有限责任公司 | Pressure device for tension discs of automatic winder |
CN202829141U (en) * | 2012-08-23 | 2013-03-27 | 青岛宏大纺织机械有限责任公司 | Tension control device of automatic winding machine |
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