CN102800461A - Improved wrapping structure of inductive ballast or transformer - Google Patents

Improved wrapping structure of inductive ballast or transformer Download PDF

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Publication number
CN102800461A
CN102800461A CN2012103072318A CN201210307231A CN102800461A CN 102800461 A CN102800461 A CN 102800461A CN 2012103072318 A CN2012103072318 A CN 2012103072318A CN 201210307231 A CN201210307231 A CN 201210307231A CN 102800461 A CN102800461 A CN 102800461A
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China
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tongue
transformer
pinch plate
bending
panel
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CN2012103072318A
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Chinese (zh)
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温博
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Individual
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Individual
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Priority to CN2012103072318A priority Critical patent/CN102800461A/en
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Abstract

The invention relates to an improved wrapping structure of an inductive ballast or a transformer. The wrapping structure comprises a lower shell and an upper shell, wherein each of the lower shell and the upper shell comprises a panel; clamping teeth for fixing a magnetic core body are arranged on the panels; a lower buckling plate of which two sides are bent is connected to the periphery of the panel of the lower shell; a buckling slot is formed in the lower buckling plate; an upper buckling plate of which two sides are bent is connected to the periphery of the panel of the upper shell; an insertion tongue is arranged on the upper buckling plate; the clamping teeth of the lower shell, the clamping teeth of the upper shell, the bent edges on two sides of the lower buckling plate and the bent edges on two sides of the upper buckling plate respectively and correspondingly clamp the magnetic core body of the inductive ballast or the transformer; the insertion tongue on the buckling plate of the upper shell is inserted into the buckling slot of the lower buckling plate; and the tail end of the insertion tongue is bent and fastened on the outer surface of the panel of the lower shell. The wrapping structure is firm in structure, small in size and high in heat dissipation performance.

Description

The modified model clad structure of Inductive ballast or transformer
Technical field
The present invention relates to inductive type ballast or transformer, relate in particular to the clad structure of E cross magnetic core array inductive type ballast or transformer.
Background technology
The existing market illumination is divided into two big types with ballast: inductance type and electronic type.Electronic ballast is because useful life is short and high-frequency harmonic disturbs problems such as stronger, thus market adopt mostly remain Inductive ballast.Inductive ballast is divided into two types basically according to the magnetic core array structure: E font and C font.C font ballast is because problem such as processing technology complicacy and price be more expensive, and at present domestic is the mainstream product in the market with E font ballast still.
In the prior art, Inductive ballast and high-power transformer generally adopt irony base or totally-enclosed case to add the fixing clad structure of tightening up a screw.The irony base adds the fixing clad structure of tightening up a screw does not have shielding action for electromagnetic field; Totally-enclosed case adds the fixing clad structure of tightening up a screw and has shielding action preferably for electromagnetic field, but volume is big, Heavy Weight, and consumptive material is many.The inductance type miniature transformer then generally adopts the clad structure of non-enclosed type case, mainly coats the end face of E font iron core and yi word pattern yoke with iron sheet, and this clad structure has little, the lightweight advantage of volume, but poor for the shielding action of electromagnetic field.Application number CN201120240089.0; The prior art that name is called " the modified model clad structure of Inductive ballast or transformer " is the Inductive ballast as shown in Figure 1 or the modified model clad structure of transformer; Tongue 26 on the upper shell buckle 25 inserts in the catching groove 29 of lower house buckle 27, and the tail end 28 of tongue 26 bends, and is closely buckled in the outer surface of lower house panel 30; This kind structure the phenomenon that gets loose occurs after long-time the use, influence the performance of ballast; Between upper shell buckle 25, be stamped barricade 31, heat radiation when being unfavorable for the work of Inductive ballast or transformer, long-time continuously the use has potential safety hazard.
Summary of the invention
The applicant provides the modified model clad structure of another kind of Inductive ballast or transformer to the above-mentioned shortcoming of existing Inductive ballast or transformer clad structure, and its coating is firm, volume is little, good heat dissipation effect.
Technical scheme of the present invention is following:
The modified model clad structure of Inductive ballast or transformer comprises upper shell and lower house, and upper shell comprises top panel, and the last latch of fixed magnetic core body is arranged on the top panel; The peripheral clearance of top panel is provided with the last buckle of bending downward vertically, and the top of last buckle and sidepiece have tongue respectively and go up bending; Lower house comprises lower panel, and the following latch of fixed magnetic core body is arranged on the lower panel; The peripheral clearance of lower panel is provided with the upwards lower pinch plate of vertical bending, and the sidepiece of lower pinch plate has bending down; The installed part that has Inductive ballast or transformer on the lower panel, said installed part for lower panel be the earhole plate of one and the buckle of trough of belt mouth, locating button is arranged at the bottom of notch; It is characterized in that: have the tongue hole on the lower pinch plate; The height of the said upper surface of bending down on the lower pinch plate is between the upper surface and lower surface in tongue hole; Lower pinch plate outwards is bent into horizontal level from the upper end surface of bending down respectively; Make the part in said tongue hole outwards be bent into horizontal level thereupon; Tongue on the last buckle inserts the tongue hole of said horizontal level respectively, and the tail end of tongue outwards bends, and is closely buckled in the outside bending end of lower pinch plate;
Further technical scheme is following:
The said quantity that goes up tongue on the buckle is 2 or 3;
Said tongue is square;
The quantity of tongue is identical on the quantity in the tongue hole on the said lower pinch plate and the last buckle;
The tongue hole is square on the said lower pinch plate.
Technique effect of the present invention is:
1, match in 2 or 3 tongue holes that are provided with on the buckle on the upper shell on the lower pinch plate of 2 or 3 tongues and lower house, through tongue and lower pinch plate are carried out bending, guaranteed the firmness that upper shell and lower house coat;
2, be the gap between the buckle and between the lower pinch plate on the lower panel of lower house on the top panel of upper shell, help the heat radiation in working order time of Inductive ballast or transformer.
Description of drawings
Fig. 1 is the assembling three-dimensional structure diagram of prior art.
Fig. 2 is the three-dimensional structure diagram of upper shell of the present invention.
Fig. 3 is the three-dimensional structure diagram of lower house of the present invention.
Fig. 4 is an assembling three-dimensional structure diagram of the present invention, and as Figure of abstract.
Fig. 5 is the fixing structural representation of epivalve E cross magnetic core array of top panel latch.
Fig. 6 is the die-cut panel structure chart of upper shell of the present invention.
Fig. 7 is the die-cut panel structure chart of lower house of the present invention.
Embodiment
Below in conjunction with description of drawings practical implementation of the present invention.
Of Fig. 2 to Fig. 7, the present invention includes upper shell 20 and lower house 21, upper shell 20 comprises top panel 1, and the last latch 3 of fixed magnetic core body is arranged on the top panel 1; The peripheral clearance of top panel 1 is provided with the last buckle 5 of bending downward vertically, helps the heat radiation when work of Inductive ballast or transformer; The top of last buckle 5 and sidepiece have tongue 6 respectively and go up bending 4, and tongue 6 is 2 or 3 for quantity square and tongue 6; Lower house 21 comprises lower panel 16, and the following latch 14 of fixed magnetic core body is arranged on the lower panel 16; The peripheral clearance of lower panel 16 is provided with the upwards lower pinch plate 7 of vertical bending, and the sidepiece of lower pinch plate 7 has bending 13 down; The installed part that has Inductive ballast or transformer on the lower panel 16, said installed part are and lower panel 16 buckles 17 for the earhole plate 12 of one and trough of belt mouth 19 that locating button 18 is arranged at the bottom of notch 19; Have tongue hole 8 on the lower pinch plate 7, tongue hole 8 be square and the quantity in tongue hole 8 and last buckle 5 on the quantity of tongue 6 identical; The height of the said upper surface 11 of bending 13 down on the lower pinch plate 7 is between the upper surface 9 and lower surface 10 in tongue hole 8; Lower pinch plate 7 outwards is bent into horizontal level from bending 13 upper surface 11 down respectively; Make the part in said tongue hole 8 outwards be bent into horizontal level thereupon; Tongue 6 on the last buckle 5 inserts the tongue hole 8 of said horizontal level respectively; The tail end of tongue 6 outwards bends, and is closely buckled in the outside bending end of lower pinch plate 7, has guaranteed the firmness of upper shell 20 with lower house 21 coatings;
The present invention is typically applied in the patent of invention that the name that the applicant applies on the same day is called " the further Inductive ballast or the transformer of saving metal material and energy " most; Inductive ballast wherein or magnetic core of transformer body are fastened by the E cross magnetic core array of two valve structures symmetry up and down and constitute, and coil is embedded in the line embedding groove in the E cross magnetic core array of two valve structures symmetry.See Fig. 5, the center of said epivalve or hypovalve E cross magnetic core array has magnetic core array boss 22.When the present invention coated the magnetic core array of Inductive ballast or transformer, upper shell 20 fastened with lower house 21, and the tongue 6 on the last buckle 5 inserts respectively in the tongue hole 8 of lower pinch plate 7; The following latch 14 of said lower house and the last latch 3 of upper shell 20 tighten the corner location of magnetic core array boss 22 at the E cross magnetic core array center of Inductive ballast as shown in Figure 5 or transformer respectively, each lower pinch plate 7 and go up the last bending edge 13 of buckle 5 both sides and the both sides of each termination 24 of the corresponding lock ring E cross magnetic core array of following bending edge 4 difference.Among Fig. 5, the lower house 21 fixedly frame mode of hypovalve E cross magnetic core array is identical with upper shell 20.
See Fig. 4, the lower pinch plate 7 of lower house 21 is from bending 13 upper surface 11 outside bendings down, and the bending angle is 90 degree, and is horizontal; Tongue 6 on the last buckle 5 of upper shell 20 inserts respectively after the tongue hole 8 of lower pinch plate 7 of lower house 21, and the bending of the tail end of tongue 6 is closely buckled in the outside bending end of lower pinch plate 7;
See Fig. 3, the lower panel 16 of lower house 21 has the installed part of Inductive ballast or transformer, and said installed part is and lower panel 16 buckles 17 for the earhole plate 12 of one and trough of belt mouth 19 of lower house 21 that locating button 18 is arranged at the bottom of notch 19; Locating button 18 is arranged at the bottom of notch 19, is used for fixing binding post.Be the space between the last buckle 5 of upper shell 20 and between the lower pinch plate 7 of lower house 21, the heat radiation when helping the work of Inductive ballast or transformer; And be beneficial to the installation connection head, so that the lead-out wire of connecting coil.
The method for coating of clad structure of the present invention below is described:
See Fig. 2 to Fig. 7, the encapsulation steps of clad structure of the present invention is (above-mentioned to coat " the further Inductive ballast or the transformer of saving metal material and energy " is embodiment) as follows:
(1), presses the expansion panel of the die-cut lower house 21 of design configuration and size thereof and the expansion panel of upper shell 20 respectively; Meanwhile, punch out following latch 14 and the bending edge 13, the tongue hole 8 of lower pinch plate 7 of latch hole 15, lower pinch plate 7 and both sides thereof down on the lower panel 16 of lower house 21 respectively; Punch out the last latch 3 on the top panel 1 of upper shell 20 respectively and go up latch hole 2, go up buckle 5 and the bending edge 4 of both sides and the tongue 6 on the last buckle 5; Punch out installed part: the buckle 17 of earhole plate 12 and trough of belt mouth 19, locating button 18 with lower panel 16 one of lower house 21; Like Fig. 6, shown in Figure 7;
(2), vertically bend the lower pinch plate 7 in the step (1), the bending edge 13 of lower pinch plate 7 both sides; From the upper surface of bending edge 13 11 outside bending lower pinch plates 7 and go up buckle 5, go up bending edge 4, the tongue 6 that pre-bends, the locating button 18 of buckle 5 both sides, like Fig. 2, Fig. 3, shown in Figure 4;
(3), the magnetic core array of Inductive ballast that assembles or transformer is installed in the anchor clamps on the press machine workbench clamps; Installation steps on magnetic core array (2) gained upper shell 20; The gripper that is installed on the stamping machine upper punch stretches into the last latch hole 2 on the upper shell 20; The central boss 22 of the latch 2 chuckings first lobe magnetic core array in the extruding, pressurization makes each termination 24 that bending 4 tightens the first lobe magnetic core array respectively of going up of buckle 5 both sides then; Make the central boss of the step the second step gained lower house 21 chuckings second lobe magnetic core array and each termination of magnetic core array with last identical step;
(4), the assembly with the mounted upper shell 20 of step (3) and the first lobe magnetic core array places the anchor clamps on the forcing press workbench to clamp; The coil of Inductive ballast or transformer is embedded in the line embedding groove 23 of the first lobe magnetic core array; Assembly with the lower house 21 and the second lobe magnetic core array is covered on the assembly of the upper shell 20 and the first lobe magnetic core array then; Said coil is embedded in the line embedding groove of the second lobe magnetic core array; The lead-out wire of coil places said gap of going up between the buckle 5, and the tongue hole 8 that makes tongue 6 corresponding each lower pinch plate 7 of buckle 5 on each;
(5), forcing press exerts pressure, the tongue hole 8 that makes the tongue 6 of buckle 5 on each insert each lower pinch plate 7 respectively makes the tail end bending of each tongue 6, is closely buckled in the outside bending end of lower pinch plate 7 respectively, and is as shown in Figure 4.

Claims (5)

1. the modified model clad structure of Inductive ballast or transformer comprises upper shell (20) and lower house (21), and upper shell (20) comprises top panel (1), and the last latch (3) of fixed magnetic core body is arranged on the top panel (1); The peripheral clearance of top panel (1) is provided with the last buckle (5) of bending downward vertically, and the top of last buckle (5) and sidepiece have tongue (6) respectively and go up bending (4); Lower house (21) comprises lower panel (16), and the following latch (14) of fixed magnetic core body is arranged on the lower panel (16); The peripheral clearance of lower panel (16) is provided with the upwards lower pinch plate (7) of vertical bending, and the sidepiece of lower pinch plate (7) has bending (13) down; The installed part that has Inductive ballast or transformer on the lower panel (16), said installed part are and the buckle (17) of lower panel (16) for the earhole plate (12) of one and trough of belt mouth (19) that locating button (18) is arranged at the bottom of notch (19); It is characterized in that: have tongue hole (8) on the lower pinch plate (7); The height of the said upper surface (11) of bending (13) down on the lower pinch plate (7) is between the upper surface (9) and lower surface (10) of tongue hole (8); Lower pinch plate (7) outwards is bent into horizontal level from the upper surface (11) of bending (13) down respectively; Make the part in said tongue hole (8) outwards be bent into horizontal level thereupon; Tongue (6) on the last buckle (5) inserts the tongue hole (8) of said horizontal level respectively; The tail end of tongue (6) outwards bends, and is closely buckled in the outside bending end of lower pinch plate (7).
2. the modified model clad structure of Inductive ballast as claimed in claim 1 or transformer is characterized in that: the quantity that last buckle (5) is gone up tongue (6) is 2 or 3.
3. like the modified model clad structure like claim 1 or 3 described Inductive ballasts or transformer, it is characterized in that: tongue (6) is for square.
4. the modified model clad structure of Inductive ballast as claimed in claim 1 or transformer is characterized in that: the quantity in the tongue hole (8) on the lower pinch plate (7) is identical with the quantity that last buckle (5) is gone up tongue (6).
5. like the modified model clad structure of claim 1 or 5 described Inductive ballasts or transformer, it is characterized in that: lower pinch plate (7) is gone up tongue hole (8) for square.
CN2012103072318A 2012-08-27 2012-08-27 Improved wrapping structure of inductive ballast or transformer Pending CN102800461A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012103072318A CN102800461A (en) 2012-08-27 2012-08-27 Improved wrapping structure of inductive ballast or transformer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012103072318A CN102800461A (en) 2012-08-27 2012-08-27 Improved wrapping structure of inductive ballast or transformer

Publications (1)

Publication Number Publication Date
CN102800461A true CN102800461A (en) 2012-11-28

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CN2012103072318A Pending CN102800461A (en) 2012-08-27 2012-08-27 Improved wrapping structure of inductive ballast or transformer

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4427961A (en) * 1981-10-02 1984-01-24 Toko, Inc. Chip type high frequency coil device
CN1228141A (en) * 1996-08-22 1999-09-08 Bsh博施及西门子家用器具有限公司 Connection between two building elements
CN201178207Y (en) * 2008-02-01 2009-01-07 富士康(昆山)电脑接插件有限公司 Electric connector
CN202094410U (en) * 2011-04-20 2011-12-28 山东天雄电子科技有限公司 Electric connector
CN202171995U (en) * 2011-07-08 2012-03-21 温博 Coating structure of inductive ballast or transformer
CN202796316U (en) * 2012-08-27 2013-03-13 温博 Improved coating structure for inductance ballast or transformer

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4427961A (en) * 1981-10-02 1984-01-24 Toko, Inc. Chip type high frequency coil device
CN1228141A (en) * 1996-08-22 1999-09-08 Bsh博施及西门子家用器具有限公司 Connection between two building elements
CN201178207Y (en) * 2008-02-01 2009-01-07 富士康(昆山)电脑接插件有限公司 Electric connector
CN202094410U (en) * 2011-04-20 2011-12-28 山东天雄电子科技有限公司 Electric connector
CN202171995U (en) * 2011-07-08 2012-03-21 温博 Coating structure of inductive ballast or transformer
CN202796316U (en) * 2012-08-27 2013-03-13 温博 Improved coating structure for inductance ballast or transformer

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Application publication date: 20121128