CN102798223A - Method for producing solar water heaters - Google Patents
Method for producing solar water heaters Download PDFInfo
- Publication number
- CN102798223A CN102798223A CN2012103120580A CN201210312058A CN102798223A CN 102798223 A CN102798223 A CN 102798223A CN 2012103120580 A CN2012103120580 A CN 2012103120580A CN 201210312058 A CN201210312058 A CN 201210312058A CN 102798223 A CN102798223 A CN 102798223A
- Authority
- CN
- China
- Prior art keywords
- panel
- longitudinal support
- flanging
- solar water
- bar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 19
- 238000009434 installation Methods 0.000 claims description 13
- 238000000465 moulding Methods 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 5
- 230000002860 competitive effect Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 206010003694 Atrophy Diseases 0.000 description 1
- 230000037444 atrophy Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
Landscapes
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to a method for producing solar water heaters, which comprises the work procedures of forming a liner and installing a support and a shell. In the work procedure of installing the support and the shell, firstly, longitudinal support rods are fixedly connected with both sides of a tabular panel, the longitudinal support rods at least comprise panel connecting plates and support plates which are vertical to each other, and the panel connecting plates are attached to the panel and fixed firmly; and secondly, both sides of the panel with the longitudinal support rods are turned for 180 DEG towards the outer side, and the end parts of the longitudinal support rods and the end parts of transverse support rods are fixedly connected so that the two longitudinal support rods and the two transverse support rods can form a rectangular frame structure. The method for producing solar water heaters avoids the expensive and complicated mould production technology, and adopts the common and low-cost transparent plates which are assembled into the beautiful streamline panel through simple operation steps; and the panel is combined with a liner mounting bracket into a whole. The method for producing solar water heaters has the advantages of simplicity in operation, low production cost and beautiful product appearance, and is helpful for improving the competitive power of the product.
Description
Technical field
The present invention relates to a kind of production method of solar water heater.
Background technology
Traditional thermal-collecting tube type solar water heater is restricted owing to installing and using, and the market share is atrophy gradually.Various novel plate type solar water heaters arise at the historic moment; Chinese patent 2011200180504 " flat casing water-heater of charged heating " for example; Owing to adopt novel heat absorption inner bag, have the advantages that volume is little, can hang installation, more and more receive consumer's welcome.But the inner bag of this flat plate solar water heater is in order to improve heat absorption efficiency; Its outer surface has a lot of jogs; For fear of by contamination by dust, be incubated the lighting effect that keeps inner bag simultaneously, need be in actual the use at transparent panel of its mounted on surface.Low, the easy to operate panel installation method of cost is directly connected to the competitiveness of product in market.
Summary of the invention
The production method that the purpose of this invention is to provide a kind of solar water heater; Solve the difficult problem that the flat solar water heater installs transparent panel cost height, complicated operation; Adopt common clear sheet cheaply to dress up streamlined panel, and be combined as a whole with the inner bag mounting bracket into good looking appearance through the shirtsleeve operation step groups.
The present invention is that to solve the problems of the technologies described above the technical scheme that is adopted following:
The production method of a kind of solar water heater according to the invention comprises the installation procedure of inner bag moulding, support and shell, and it is characterized in that: the installation procedure of said support and shell comprises the steps
A) installation end cover plate and lateral frame bar at the two ends of inner bag;
B) be fixedly connected the longitudinal support bar in the both sides of flat panel; Said longitudinal support bar comprises a panel connecting plate and a gripper shoe at least; Said panel connecting plate is vertical each other with gripper shoe, and this step is fitted on the panel panel connecting plate and fixation;
The both sides that C) will have a panel of longitudinal support bar 180 degree that flip to the outside, and the end of longitudinal support bar is fixedly connected with the end of lateral frame bar, make two longitudinal support bars and two lateral frame bars formation rectangular frame structure.
To further improvement of the present invention, above-mentioned operation is at step B the most), at first generation is inwardly rolled in the both sides of panel and be close to the flanging on the panel, be fitted on the flanging panel connecting plate and fixation then.
The most to further improvement of the present invention; Above-mentioned operation; At step B), before the panel upper hem, at first place a sandwich bar in the bending place of panel plan flanging; Along the sandwich bar generation is inwardly rolled in the both sides of panel then and be close to the flanging on the panel, be fitted on the flanging panel connecting plate and fixation again.
The most to further improvement of the present invention, above-mentioned operation, the width of said flanging is greater than the width of panel connecting plate, and the width of flanging connects into the width of rectangular frame with the sweep of the side of rear board smaller or equal to longitudinal support bar and lateral frame bar.
After adopting technique scheme, this production method has been avoided expensive, complicated die production technology, adopts common clear sheet cheaply to dress up the streamlined panel into good looking appearance through the shirtsleeve operation step groups, and is combined as a whole with the inner bag mounting bracket.Simple to operate, production cost is low, product design is attractive in appearance, helps improving competitiveness of product.
Description of drawings
Fig. 1 is the structural representation of solar water heater according to the invention.
Fig. 2 is the local enlarged diagram of A part of Fig. 1.
Fig. 3 is that first embodiment of the invention longitudinal support bar is fitted in the panel sketch map.
Fig. 4 is the sketch map that first embodiment of the invention longitudinal support bar installs and fixes screw when being connected with panel.
Fig. 5 be the both sides of first embodiment of the invention panel flip to the outside 180 the degree structural representation.
Fig. 6 is that second embodiment of the invention longitudinal support bar is fitted in the panel sketch map.
Fig. 7 is the sketch map that second embodiment of the invention longitudinal support bar installs and fixes screw when being connected with panel.
Fig. 8 be the both sides of second embodiment of the invention panel flip to the outside 180 the degree structural representation.
Fig. 9 is that third embodiment of the invention longitudinal support bar is fitted in the panel sketch map.
Figure 10 is the sketch map that third embodiment of the invention longitudinal support bar installs and fixes screw when being connected with panel.
Figure 11 be the both sides of third embodiment of the invention panel flip to the outside 180 the degree structural representation.
The specific embodiment
Embodiment 1
Shown in Fig. 1-5, the production method of a kind of solar water heater of the present invention comprises the installation procedure of inner bag moulding, support and shell, and technologies such as injection moulding, blowing are adopted in the inner bag moulding.The installation procedure of said support and shell comprises the steps
A) installation end cover plate 2 and lateral frame bar 3 at the two ends of inner bag 1.
B) be fixedly connected longitudinal support bar 4 in the both sides of flat panel 5, said longitudinal support bar 4 comprises a panel connecting plate 41 and a gripper shoe 42 at least, and said panel connecting plate 41 is vertical each other with gripper shoe 42.For reducing material cost; Can directly use the cross section as the section bar of L type as longitudinal support bar 4; This step is fitted on the panel 5 panel connecting plate 41 and fixation; Fixed method is different according to the material of using, and can adopt like Fig. 1, bolt shown in Figure 2 to connect, and also can adopt rivet to connect or thermal bonding technology.As long as its purpose can be connected firmly panel connecting plate 41 and panel 5.
The both sides that C) will have a panel 5 of longitudinal support bar 4 180 degree that flip to the outside; Make the gripper shoe 42 that originally is raised on the panel 5 be turned to the back of panel 5; And the end of longitudinal support bar 4 is fixedly connected with the end of lateral frame bar 3, make two longitudinal support bars 4 and two lateral frame bars 3 form rectangular frame structure.At this moment; Gripper shoe 42 forms two vertical side bars; Can play the effect of strengthening rectangular frame structure on the one hand; Can also be connected with the postnotum 7 of solar water heater on the other hand, panel 5 and postnotum 7 lay respectively at the forward and backward two sides of inner bag 3, play insulation, prevent the effect that heat scatters and disappears.
After the two ends of inner bag 1 installation end cover plate 2 and lateral frame bar 3; As shown in Figure 6; At first the both sides of panel 5 are inwardly rolled over to produce and be close to the flanging 6 on the panel 5; As shown in Figure 7 then panel connecting plate 41 is fitted on the flanging 6 and fixation, on panel connecting plate 41, is superimposed with flanging 6 and panel 5 this moment successively.Then; As shown in Figure 8; The both sides that will have a panel 5 of longitudinal support bar 4 180 degree that flip to the outside; Make the gripper shoe 42 that originally is raised on the panel 5 be turned to the back of panel 5, and the end of longitudinal support bar 4 is fixedly connected with the end of lateral frame bar 3, make two longitudinal support bars 4 and two lateral frame bars 3 form rectangular frame structure.
The width of said flanging 6 is greater than the width of panel connecting plate 41, and the width of flanging 6 connects into the width of rectangular frame with the sweep of the side of rear board 5 smaller or equal to longitudinal support bar 4 and lateral frame bar 3.Like this, be equivalent to the sweep of panel 5 sides is adopted double-decker.
When adopting thin material as panel 5, the less folding line that is easy to generate of curvature in the time of crooked, even local fracture, the product quality that also influences neither attractive in appearance.If but use thicker material can increase substantially production cost again, and influence light transmission.The flanging 6 that present embodiment increases is positioned at the inboard of panel 5 sweeps, and the sweep of counter plate 5 plays the effect of supporting and strengthening, and can prevent to produce folding line and fracture, and the production cost increase seldom.
After the two ends of inner bag 1 installation end cover plate 2 and lateral frame bar 3, as shown in Figure 9, at first place a sandwich bar 7 in the bending place that panel 5 is intended flangings, this sandwich bar 7 is the suitable bar of a diameter, like iron wire, plastic bar or the like.Along sandwich bar 7 both sides of panel 5 are inwardly rolled over to produce then and be close to the flanging 6 on the panel 5.Shown in figure 10 again, be fitted on the flanging 6 panel connecting plate 41 and fixation.Then; Shown in figure 11; The both sides that will have a panel 5 of longitudinal support bar 4 180 degree that flip to the outside; Make the gripper shoe 42 that originally is raised on the panel 5 be turned to the back of panel 5, and the end of longitudinal support bar 4 is fixedly connected with the end of lateral frame bar 3, make two longitudinal support bars 4 and two lateral frame bars 3 form rectangular frame structure.
The width of said flanging 6 is greater than the width of panel connecting plate 41, and the width of flanging 6 connects into the width of rectangular frame with the sweep of the side of rear board 5 smaller or equal to longitudinal support bar 4 and lateral frame bar 3.
Present embodiment is except that the enlarged in thickness with panel 5 sweeps; Also utilize sandwich bar 7 to strengthen the curvature of flanging 6 with panel 5 junctions; Avoid crooked when producing flanging 6 because of the too small generation fracture of curvature, help improving yield rate, prolong the service life of product.
Claims (4)
1. the production method of a solar water heater comprises the installation procedure of inner bag moulding, support and shell, and it is characterized in that: the installation procedure of said support and shell comprises the steps
At the two ends of inner bag (1) installation end cover plates (2) and lateral frame bar (3);
Both sides at flat panel (5) are fixedly connected longitudinal support bar (4); Said longitudinal support bar (4) comprises a panel connecting plate (41) and a gripper shoe (42) at least; Said panel connecting plate (41) is vertical each other with gripper shoe (42), and this step is fitted in panel (5) with panel connecting plate (41) and goes up and fixation;
The both sides that will have a panel (5) of longitudinal support bar (4) 180 degree that flip to the outside; And the end of longitudinal support bar (4) is fixedly connected with the end of lateral frame bar (3), make two longitudinal support bars (4) and two lateral frame bars (3) form rectangular frame structure.
2. the production method of a kind of solar water heater according to claim 1; It is characterized in that: at step B); At first generation is inwardly rolled in the both sides of panel (5) and be close to the flanging (6) on the panel (5), then panel connecting plate (41) is fitted in flanging (6) and goes up and fixation.
3. the production method of a kind of solar water heater according to claim 2; It is characterized in that: at step B); Before panel (5) upper hem; At first place a sandwich bar (7), along sandwich bar (7) generation is inwardly rolled in the both sides of panel (5) then and be close to the flanging (6) on the panel (5), again panel connecting plate (41) is fitted in flanging (6) and goes up and fixation in the bending place of panel (5) plan flanging.
4. according to the production method of the described a kind of solar water heater of claim 2-3; It is characterized in that: the width of said flanging (6) is greater than the width of panel connecting plate (41), and the width of flanging (6) connects into the width of rectangular frame with the sweep of the side of rear board (5) smaller or equal to longitudinal support bar (4) and lateral frame bar (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210312058.0A CN102798223B (en) | 2012-08-29 | 2012-08-29 | Method for producing solar water heaters |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210312058.0A CN102798223B (en) | 2012-08-29 | 2012-08-29 | Method for producing solar water heaters |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102798223A true CN102798223A (en) | 2012-11-28 |
| CN102798223B CN102798223B (en) | 2014-02-05 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210312058.0A Active CN102798223B (en) | 2012-08-29 | 2012-08-29 | Method for producing solar water heaters |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102798223B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4057947A (en) * | 1975-03-17 | 1977-11-15 | Kunimasa Oide | Joining and fixing structure for ceiling boards and panelling |
| CN201885471U (en) * | 2010-12-27 | 2011-06-29 | 皇明太阳能股份有限公司 | Support frame component for heat collector |
| CN201935416U (en) * | 2011-01-20 | 2011-08-17 | 王涵琳 | Flat-plate water heater with electric heating |
| CN201992896U (en) * | 2011-01-14 | 2011-09-28 | 刘至国 | Support for solar flat plate collectors with borders |
-
2012
- 2012-08-29 CN CN201210312058.0A patent/CN102798223B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4057947A (en) * | 1975-03-17 | 1977-11-15 | Kunimasa Oide | Joining and fixing structure for ceiling boards and panelling |
| CN201885471U (en) * | 2010-12-27 | 2011-06-29 | 皇明太阳能股份有限公司 | Support frame component for heat collector |
| CN201992896U (en) * | 2011-01-14 | 2011-09-28 | 刘至国 | Support for solar flat plate collectors with borders |
| CN201935416U (en) * | 2011-01-20 | 2011-08-17 | 王涵琳 | Flat-plate water heater with electric heating |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102798223B (en) | 2014-02-05 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: SHANDONG XUYANG NEW ENERGY CO., LTD. Free format text: FORMER OWNER: WANG ZHONGXIAN Effective date: 20140526 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 266000 QINGDAO, SHANDONG PROVINCE TO: 276100 LINYI, SHANDONG PROVINCE |
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| TR01 | Transfer of patent right |
Effective date of registration: 20140526 Address after: 276100, Shandong, Linyi province Tancheng County Town Li Zhuang Village Second Village East Patentee after: SHANDONG XUYANG NEW ENERGY CO., LTD. Address before: 266000, No. 33 Clear Lake Road, Sifang District, Shandong, Qingdao Patentee before: Wang Zhongxian |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A production method of solar water heater Effective date of registration: 20201009 Granted publication date: 20140205 Pledgee: Tancheng County sub branch of Postal Savings Bank of China Limited Pledgor: SHANDONG XUYANG NEW ENERGY Co.,Ltd. Registration number: Y2020980006667 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20211104 Granted publication date: 20140205 Pledgee: Tancheng County sub branch of Postal Savings Bank of China Limited Pledgor: SHANDONG XUYANG NEW ENERGY Co.,Ltd. Registration number: Y2020980006667 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |