CN102797965A - Rapid metal plate molding sample piece and manufacturing method thereof - Google Patents

Rapid metal plate molding sample piece and manufacturing method thereof Download PDF

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Publication number
CN102797965A
CN102797965A CN2012103053995A CN201210305399A CN102797965A CN 102797965 A CN102797965 A CN 102797965A CN 2012103053995 A CN2012103053995 A CN 2012103053995A CN 201210305399 A CN201210305399 A CN 201210305399A CN 102797965 A CN102797965 A CN 102797965A
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China
Prior art keywords
sheet metal
panel beating
base plate
metal plate
rapid shaping
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CN2012103053995A
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Chinese (zh)
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CN102797965B (en
Inventor
段其民
谭树民
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Goertek Inc
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Goertek Inc
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Abstract

The invention discloses a rapid metal plate molding sample piece and a manufacturing method thereof, which relate to the technical field of processing of metal pieces. The rapid metal plate molding sample piece comprises two types of rapid metal plate molding sample pieces based on a total invention concept and a manufacturing method thereof. The rapid metal plate molding sample piece comprises: I, a metal plate body, wherein a bottom plate or the side wall of the metal plate body is provided with a metal plate which is combined integrally with the bottom plate or the side wall 11; the size and the shape of the metal plate are matched with the bottom plate or side wall 11; and the metal plate is provided with a hole; and II, a metal plate body, wherein a bottom plate or the side wall 11 of the metal plate body is provided with a metal plate which is combined integrally with the bottom plate or the side wall 11; and the size of the metal plate is smaller than that of the bottom plate or the side wall 11. Due to the adoption of the rapid metal plate molding sample piece and the manufacturing method thereof, the product quality and product yield of the rapid metal plate molding sample piece are improved, the production process is simplified, and the production cost is lowered.

Description

Panel beating rapid shaping exemplar and preparation method thereof
Technical field
The present invention relates to the metalwork processing technique field, particularly a kind of panel beating rapid shaping exemplar and preparation method thereof.
Background technique
Panel beating rapid shaping exemplar of the present invention belongs to the parts of television indicator module backlight, and structure is on the base plate of sheet metal part body or sidewall, to be processed with groove or convexity.At present; The processing method of this panel beating rapid shaping exemplar is: make the simple stretch mould according to needed groove on the panel beating rapid shaping exemplar or protruding characteristic in advance; The simple stretch mould of making is installed on oil hydraulic press or the punch press, the base plate of panel beating rapid shaping exemplar or sidewall is stretched produce needed groove or convexity then.Some deficiency below the method for this making panel beating rapid shaping exemplar exists: one, because need make simple die in advance, so complex manufacturing technology, cost of production is higher; Two, need the body of panel beating rapid shaping exemplar be placed on oil hydraulic press or the punch press and process, need process equipment to have very high precision, so having relatively high expectations to process equipment; Three, directly panel beating rapid shaping exemplar body is stretched; Because the material of panel beating rapid shaping exemplar has certain internal stress; This just makes that the panel beating rapid shaping exemplar after the processing is easy to deform, and has influenced the usability of product, makes product percent of pass lower simultaneously.
Summary of the invention
First technical problem to be solved by this invention provides the panel beating rapid shaping exemplar that a kind of base plate or sidewall are provided with groove; This panel beating rapid shaping exemplar processing technology is simple, and cost of production is low, and is lower to the required precision of process equipment; And can not deform, product percent of pass is high.
As a total inventive concept, second technical problem to be solved by this invention provides the making method that a kind of base plate or sidewall are provided with the panel beating rapid shaping exemplar of groove.
As a total inventive concept; The 3rd technical problem to be solved by this invention provides a kind of base plate or sidewall is provided with protruding panel beating rapid shaping exemplar; This panel beating rapid shaping exemplar processing technology is simple, and cost of production is low, and is lower to the required precision of process equipment; And can not deform, product percent of pass is high.
As a total inventive concept, the 4th technical problem to be solved by this invention provides the making method that a kind of base plate or sidewall are provided with protruding panel beating rapid shaping exemplar.
For solving above-mentioned first technical problem; Technological scheme of the present invention is: a kind of panel beating rapid shaping exemplar; Comprise the sheet metal part body; The base plate of said sheet metal part body or sidewall are provided with the sheet metal that is integrated with said base plate or sidewall structures, and the size and dimension of said sheet metal and said base plate or sidewall are suitable, and said sheet metal is provided with perforate.
For solving above-mentioned second technical problem, technological scheme of the present invention is: a kind of making method of panel beating rapid shaping exemplar may further comprise the steps:
1) the sheet metal part body is provided;
2) base plate or side wall dimensions and the suitable sheet metal of shape with said sheet metal part body are provided;
3) perforate on said sheet metal;
4) sheet metal after the perforate is sticked on said base plate or the sidewall; Promptly make said panel beating rapid shaping exemplar.
For solving above-mentioned the 3rd technical problem; Technological scheme of the present invention is: a kind of panel beating rapid shaping exemplar; Comprise the sheet metal part body; The base plate of said sheet metal part body or sidewall are provided with the sheet metal that is integrated with said base plate or sidewall structures, and the size of said sheet metal is less than the size of said base plate or sidewall.
For solving above-mentioned the 4th technical problem, technological scheme of the present invention is: a kind of making method of panel beating rapid shaping exemplar may further comprise the steps:
1) the sheet metal part body is provided;
2) provide size less than the base plate of said sheet metal part body or the sheet metal of side wall dimensions;
3) said sheet metal is sticked on said base plate or the sidewall; Promptly make said panel beating rapid shaping exemplar.
Beneficial effect of the present invention is: the panel beating rapid shaping exemplar that base plate of the present invention or sidewall are provided with groove comprises the sheet metal part body; The base plate of sheet metal part body or sidewall are provided with the sheet metal that is combined as a whole with said base plate; And the size and dimension of sheet metal and base plate or sidewall are suitable, and sheet metal is provided with perforate; Because adopt the sheet metal and the base plate of sheet metal part body or the structure that sidewall structures is integrated that have perforate, perforate on the sheet metal and base plate or sidewall have just constituted needed groove.The panel beating rapid shaping exemplar of this structure is compared with panel beating rapid shaping exemplar of the prior art just has following advantage: one, owing to omitted the link of making the simple stretch mould; So processing technology is simplified; Also saved simultaneously and made material and the time that the simple stretch mould is spent, so reduced cost of production; Two, owing to need the body of panel beating rapid shaping exemplar be placed on and not carry out stretch process on oil hydraulic press or the punch press, thus the requirement of the precision of processing machine etc. is not needed yet too high, thereby also reduced the cost of procuring equipment; Three, owing to do not need directly on the body of panel beating rapid shaping exemplar, to carry out stretch process; Thereby stopped the generation of panel beating rapid shaping exemplar distortion; Improve the usability of panel beating rapid shaping exemplar, improved quality of product and product percent of pass, further reduced cost of production.
Base plate of the present invention or sidewall are provided with protruding panel beating rapid shaping exemplar and comprise the sheet metal part body, and the base plate of sheet metal part body or sidewall are provided with the sheet metal that is integrated with base plate or sidewall structures, and the size of sheet metal is less than the size of base plate or sidewall; Be integrated owing to adopted than the little sheet metal of base plate or side wall dimensions and base plate or sidewall structures, sheet metal has just formed needed convexity on base plate or sidewall.The panel beating rapid shaping exemplar of this structure is compared with panel beating rapid shaping exemplar of the prior art just has following advantage: one, owing to omitted the link of making the simple stretch mould; So processing technology is simplified; Also saved simultaneously and made material and the time that the simple stretch mould is spent, so reduced cost of production; Two, owing to need the body of panel beating rapid shaping exemplar be placed on and not carry out stretch process on oil hydraulic press or the punch press, thus the requirement of the precision of processing machine etc. is not needed yet too high, thereby also reduced the cost of procuring equipment; Three, owing to do not need directly on the body of panel beating rapid shaping exemplar, to carry out stretch process; Thereby stopped the generation of panel beating rapid shaping exemplar distortion; Improve the usability of panel beating rapid shaping exemplar, improved quality of product and product percent of pass, further reduced cost of production.
In sum, panel beating rapid shaping exemplar according to the invention and preparation method thereof has improved the quality of product and the product percent of pass of panel beating rapid shaping exemplar, has simplified production technology, has reduced cost of production.
Description of drawings
Fig. 1 is the three-dimensional decomposition texture schematic representation of the embodiment of the invention one;
Fig. 2 is the structural representation of the embodiment of the invention one;
Fig. 3 is the structural representation of the embodiment of the invention two;
Fig. 4 is the three-dimensional decomposition texture schematic representation of the embodiment of the invention three;
Fig. 5 is the structural representation of the embodiment of the invention three;
Fig. 6 is the structural representation of the embodiment of the invention four;
Among the figure: 1, sheet metal part body, 10, base plate, 11, sidewall, 2, sheet metal, 20, perforate.
Embodiment
Below in conjunction with accompanying drawing and embodiment, further set forth the present invention.
Embodiment one:
Shown in Fig. 1 and Fig. 2 were common, a kind of panel beating rapid shaping exemplar comprised sheet metal part body 1; The base plate 10 of sheet metal part body 1 is provided with the sheet metal 2 that is combined as a whole with base plate 10; The size and dimension of sheet metal 2 and base plate 10 are suitable, and sheet metal 2 is provided with perforate 20, and the shape of perforate 20 is consistent with the shape of needed groove; The size of perforate 20 and the consistent size of needed groove, and the thickness of sheet metal 2 is consistent with the degree of depth of needed groove.Because the structure that adopts the base plate 10 of the sheet metal 2 have the perforate 20 identical with shape with needed groove size and sheet metal part body 1 to be combined as a whole, perforate 20 and base plate 10 on the sheet metal 2 have just constituted needed groove.The panel beating rapid shaping exemplar of this structure is compared with panel beating rapid shaping exemplar of the prior art just has following advantage: one, owing to omitted the link of making the simple stretch mould; So processing technology is simplified; Also saved simultaneously and made material and the time that the simple stretch mould is spent, so reduced cost of production; Two, owing to need the body of panel beating rapid shaping exemplar be placed on and not carry out stretch process on oil hydraulic press or the punch press, thus the requirement of the precision of processing machine etc. is not needed yet too high, thereby also reduced the cost of procuring equipment; Three, owing to do not need directly on the body of panel beating rapid shaping exemplar, to carry out stretch process; Thereby stopped the generation of panel beating rapid shaping exemplar distortion; Improve the usability of panel beating rapid shaping exemplar, improved quality of product and product percent of pass, further reduced cost of production.
The making method of above-mentioned panel beating rapid shaping exemplar may further comprise the steps:
1) sheet metal part body 1 is provided;
2) sheet metal 2 identical with base plate 10 size and dimensions of sheet metal part body 1 is provided, the thickness of sheet metal 2 should be consistent with the degree of depth of needed groove;
3) on sheet metal 2, leave and needed groove shapes and measure-alike perforate 20;
4) sheet metal after the perforate 2 is sticked on the inboard of base plate 10; Promptly made the panel beating rapid shaping exemplar that base plate 10 is provided with groove.
This kind making method technology is simple, and low to the required precision of process equipment, cost of production is low, and the panel beating rapid shaping exemplar that processes can not produce distortion.
Embodiment two:
As shown in Figure 3, a kind of panel beating rapid shaping exemplar, its structure and embodiment one are basic identical, and difference is: have the sheet metal 2 of perforate 20 and the sidewall 11 of panel beating body 1 and be combined as a whole, the size and dimension of sheet metal 2 and sidewall 11 are suitable.In the making step of above-mentioned panel beating rapid shaping exemplar, the sheet metal after the perforate 2 is sticked on the inboard of sidewall 11, promptly made the panel beating rapid shaping exemplar that sidewall 11 is provided with groove.
Embodiment three:
Shown in Fig. 4 and Fig. 5 are common; A kind of panel beating rapid shaping exemplar; Comprise sheet metal part body 1, the base plate 10 of sheet metal part body 1 is provided with the sheet metal 2 that is combined as a whole with base plate 10, and the size of sheet metal 2 is less than the size of base plate 10; And the thickness of sheet metal 2 is consistent with the height of needed convexity, and the shape and size of sheet metal 2 are consistent with the shape and size of needed convexity.Because adopted sheet metal identical with the shape and size of needed convexity 2 and base plate 10 to be combined as a whole, sheet metal 2 has just formed needed convexity on base plate 10.The panel beating rapid shaping exemplar of this structure is compared with panel beating rapid shaping exemplar of the prior art just has following advantage: one, owing to omitted the link of making the simple stretch mould; So processing technology is simplified; Also saved simultaneously and made material and the time that the simple stretch mould is spent, so reduced cost of production; Two, owing to need the body of panel beating rapid shaping exemplar be placed on and not carry out stretch process on oil hydraulic press or the punch press, thus the requirement of the precision of processing machine etc. is not needed yet too high, thereby also reduced the cost of procuring equipment; Three, owing to do not need directly on the body of panel beating rapid shaping exemplar, to carry out stretch process; Thereby stopped the generation of panel beating rapid shaping exemplar distortion; Improve the usability of panel beating rapid shaping exemplar, improved quality of product and product percent of pass, further reduced cost of production.
The making method of above-mentioned panel beating rapid shaping exemplar may further comprise the steps:
1) sheet metal part body 1 is provided;
2) provide geomery the sheet metal 2 identical with needed convexity, the thickness of sheet metal 2 is consistent with the height of needed convexity;
3) sheet metal 2 is sticked on the inboard of base plate 10; Promptly make base plate 10 and be provided with protruding panel beating rapid shaping exemplar.
This kind making method technology is simple, and low to the required precision of process equipment, cost of production is low, and the panel beating rapid shaping exemplar that processes can not produce distortion.
Embodiment four:
As shown in Figure 6, a kind of panel beating rapid shaping exemplar, its structure and embodiment three are basic identical, and difference is: sheet metal 2 is combined as a whole with the sidewall 11 of panel beating body 1, and the size of sheet metal 2 is less than the size of sidewall 11.In the making step of above-mentioned panel beating rapid shaping exemplar, sheet metal 2 is sticked on the inboard of sidewall 11, promptly made sidewall 11 and be provided with protruding panel beating rapid shaping exemplar.
The present invention is not limited to above-mentioned concrete mode of execution, and those of ordinary skill in the art is from above-mentioned design, and without performing creative labour, all conversion of having done all drop within protection scope of the present invention.

Claims (4)

1. panel beating rapid shaping exemplar; Comprise the sheet metal part body, it is characterized in that the base plate of said sheet metal part body or sidewall are provided with the sheet metal that is integrated with said base plate or sidewall structures; The size and dimension of said sheet metal and said base plate or sidewall are suitable, and said sheet metal is provided with perforate.
2. make the method for the described panel beating rapid shaping of claim 1 exemplar, it is characterized in that, may further comprise the steps:
1) the sheet metal part body is provided;
2) base plate or side wall dimensions and the suitable sheet metal of shape with said sheet metal part body are provided;
3) perforate on said sheet metal;
4) sheet metal after the perforate is sticked on said base plate or the sidewall; Promptly make said panel beating rapid shaping exemplar.
3. panel beating rapid shaping exemplar comprises the sheet metal part body, it is characterized in that, the base plate of said sheet metal part body or sidewall are provided with the sheet metal that is integrated with said base plate or sidewall structures, and the size of said sheet metal is less than the size of said base plate or sidewall.
4. make the method for the described panel beating rapid shaping of claim 3 exemplar, it is characterized in that, may further comprise the steps:
1) the sheet metal part body is provided;
2) provide size less than the base plate of said sheet metal part body or the sheet metal of side wall dimensions;
3) said sheet metal is sticked on said base plate or the sidewall; Promptly make said panel beating rapid shaping exemplar.
CN201210305399.5A 2012-08-23 2012-08-23 Panel beating rapid shaping exemplar and preparation method thereof Active CN102797965B (en)

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Application Number Priority Date Filing Date Title
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CN102797965B CN102797965B (en) 2016-01-20

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2191557A (en) * 1986-06-09 1987-12-16 Albany Int Corp Securing tiles to a substrate
US20040028894A1 (en) * 2002-08-07 2004-02-12 Masato Ueno Bonding structure having protrusions
CN1567064A (en) * 2003-07-04 2005-01-19 友达光电股份有限公司 Backlight module
CN1876370A (en) * 2006-06-26 2006-12-13 上海耀皮康桥汽车玻璃有限公司 Cementing method of organosilicon material rain-sensing rack
CN101398025A (en) * 2008-11-18 2009-04-01 航天材料及工艺研究所 Positioning bonding process of circular cylinder composite material piece and metal piece
CN101733620A (en) * 2008-11-19 2010-06-16 晟铭电子科技股份有限公司 Method for manufacturing composite structure of metal and plastic
CN201860255U (en) * 2010-09-21 2011-06-08 青岛海信电器股份有限公司 Power supply module and backlight module and television based on same
CN202733397U (en) * 2012-08-23 2013-02-13 歌尔声学股份有限公司 Sheet metal quick-forming sample part

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2191557A (en) * 1986-06-09 1987-12-16 Albany Int Corp Securing tiles to a substrate
US20040028894A1 (en) * 2002-08-07 2004-02-12 Masato Ueno Bonding structure having protrusions
CN1567064A (en) * 2003-07-04 2005-01-19 友达光电股份有限公司 Backlight module
CN1876370A (en) * 2006-06-26 2006-12-13 上海耀皮康桥汽车玻璃有限公司 Cementing method of organosilicon material rain-sensing rack
CN101398025A (en) * 2008-11-18 2009-04-01 航天材料及工艺研究所 Positioning bonding process of circular cylinder composite material piece and metal piece
CN101733620A (en) * 2008-11-19 2010-06-16 晟铭电子科技股份有限公司 Method for manufacturing composite structure of metal and plastic
CN201860255U (en) * 2010-09-21 2011-06-08 青岛海信电器股份有限公司 Power supply module and backlight module and television based on same
CN202733397U (en) * 2012-08-23 2013-02-13 歌尔声学股份有限公司 Sheet metal quick-forming sample part

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Address after: 261031 Dongfang Road, Weifang high tech Industrial Development Zone, Shandong, China, No. 268

Patentee after: Goertek Inc.

Address before: 261031 Dongfang Road, Weifang high tech Industrial Development Zone, Shandong, China, No. 268

Patentee before: Goertek Inc.