The method of a kind of trimeric cyanamide of optimization and urea coproduction
Technical field
The present invention is adapted to Increasing Production and Energy Saving transformation and the ammonia of Melamine Production process discharge and the recycle of carbon dioxide tail gas or methylamine liquid coproduction urea of carbon dioxide stripping their urine device.
Technical background
With urea is a large amount of ammonia and the dioxide gass of trimeric cyanamide reaction process by-product of raw material; Need replenish the part ammonia because of process operation simultaneously; Need discharge 1.05 tons ammonia and 1.15 tons carbon dioxide gas mixture so produce 1 ton of trimeric cyanamide, be commonly called as tail gas; And ammonia and dioxide gas are the raw materials of urea production; So melamine and urea coproduction are best suited for from resource distribution; But different because of preparation technology of melamine, make melamine tail gas coproduction urea that very big difference arranged on energy consumption and operation stability.High-pressure process melamine tail gas for Europe skill company gets into urea plant with middle pressure methylamine liquid; Need carry out desorb to the low pressure methylamine liquid that melamine tail gas produces for the low-pressure process of DSM carries dense; Get into urea plant after becoming pressure methylamine liquid, although it is two kinds of technologies are the lower middle pressure methylamine liquid of water cut, bigger to the steam/hydrocarbons ratio influence of urea system; Need very big urea plant supporting on the one hand for certain trimeric cyanamide device, the urea steam mono-consumption of urea plant increases on the other hand.It is exactly the normal pressure gas phase quenching of BASF and the improvement pressurization gas phase quenching technology of China that another of Melamine Production represented technology; The great advantage of this technology is no steam consumption; Technical process weak point, less investment, energy consumption are low; Especially the power consumption of the improvement pressurization gas phase quenching technology of China has descended approximately 50% than the normal pressure gas phase quenching technology of BASF, and single cover throughput can reach more than 60,000 tons, and power consumption drops to below 800 degree.Although improvement gas phase quenching technology tail gas pressure is brought up to more than the 0.3MPa (A); If can reach more than the 0.6MPa (A) from the discharge of carrier gas compressor outlet branch; But make the tail gas of large-scale trimeric cyanamide device incorporate urea plant into; Tail gas is compressed to press absorbs in carrying out more than the 1.8MPa, or carry out middle pressure desorb more than the 1.8MPa after tail gas low pressure absorbed again and carry densely, or carry out ammonia carbon and separate; The dense 2.0MPa steam of ton melamine tail gas needs more than 4 tons that separates with ammonia carbon is carried in desorb; So high steam consumption has seriously restricted the development of this operational path; Though directly compression is significantly less than the low pressure absorption to tail gas on energy consumption, middle pressure is resolved technology; But, be bonded in easily on the impeller of turbocompressor because the volumetric flow rate of tail-gas compressor is little, runner is narrow, has difficult isolating sticky contaminant in the melamine tail gas; Had a strong impact on the long-period stable operation of melamine tail gas compressor; So trimeric cyanamide gas phase quenching technology does not obtain the perfect unity of less energy-consumption and long-term operation on tail gas coproduction urea technique, the compelled products such as the low carbon ammonium that is unfavorable for long-distance transportation again of some fertilizer efficiency, ammonium chloride, ammonium nitrate of producing, producing 1 ton of trimeric cyanamide need 3 tons of urea; Be equivalent to have 1.5 tons of urea to become poor efficiency nitrogenous fertilizer, increased traffic capacity by high-efficiency nitrogen fertilizer.
Summary of the invention
Technical problem to be solved by this invention provides that a kind of comprehensive energy consumption is low, the trimeric cyanamide and the urea co-production of less investment, stable suitable low-pressure vapor phase quenching, Europe skill high-pressure process or DSM low-pressure process.
Adopt following technical scheme in order to solve the problems of the technologies described above: the method for a kind of trimeric cyanamide of optimization and urea coproduction; Described preparation technology of melamine is meant with urea to be gas phase quenching or solid phase quenching low pressure recycle method technology, Europe skill high-pressure process or the DSM low-pressure process of raw material, and said urea plant is meant CO
2Gas formulation urea plant.
Low-pressure vapor phase or solid phase quenching melamine tail gas that pressure 0.4MPa is above, the co-production of the low pressure condensation absorber portion of urea plant is directly sent in branch's discharge before the carrier gas recycle compressor.
Europe skill high-pressure process or DSM low-pressure process melamine tail gas absorption liquid are directly sent into the one section vaporizer of urea plant or the co-production of urine preconcentrator.
Described absorption liquid is a first ammonium liquid.
Described CO
2In the gas formulation urea plant, between high pressure section and low-pressure stage, increased the middle pressure flash distillation thermal degradation section of pressure 1.8 ~ 2.2 MPa (A).
Described CO
2In the gas formulation urea plant; Gas phase or solid phase quenching melamine tail gas condensed and absorbed operating unit have been increased; The low pressure branch is vented one's spleen and is become low pressure methylamine liquid I with the exhaust gas mixing condensation of urea plant desorption tower; Melamine tail gas and low pressure methylamine liquid I are mixed into melamine tail gas condensed and absorbed operating unit, and the methylamine liquid after the absorption melamine tail gas is low pressure methylamine liquid II, and methylamine liquid II is sent into urine preconcentrator and one section vaporizer through middle pressure metro-methylamine pump.
Described CO
2In the gas formulation urea plant, after low pressure is decomposed section, increased the urine preconcentrator, pressed in being used for recycling and divide the heat of condensation of venting one's spleen.
Preparation technology of melamine adopts gas phase quenching or solid phase quenching low pressure recycle method technology; In press to divide to vent one's spleen and send into one section vaporizer shell side with part low pressure methylamine liquid II is mixed; The shell side condensing temperature is 135 ℃, one section first ammonium liquid and uncooled NH that the vaporizer shell side comes out
3, CO
2With water vapour and the mixed shell side that gets into the prevapourising thickener of remaining low pressure methylamine liquid II; The shell side condensing temperature is 120 ℃; Walk urea soln in prevapourising thickener and one section evaporator tube; Press to divide the heat of condensation evaporation concentration urea soln to 130 of venting one's spleen ℃ in the utilization, concentration reaches 95 ~ 96%, and the methylamine liquid that prevapourising thickener shell side comes out is pressed the methylamine thermosistor in flowing into.
Preparation technology of melamine adopts Europe skill high-pressure process or DSM low-pressure process; The methylamine liquid of the tail gas of preparation technology of melamine is directly vented one's spleen with the middle pressure branch of urea plant through a middle pressure metro-methylamine pump part and is mixed the shell side of sending into one section vaporizer; The shell side condensing temperature is 135 ℃, one section first ammonium liquid and uncooled NH that the vaporizer shell side comes out
3, CO
2With the mixed shell side that gets into the prevapourising thickener of the low pressure first ammonium liquid of water vapour and remaining triamine tail gas first ammonium liquid and urea system self; The shell side condensing temperature is 120 ℃; Walk urea soln in prevapourising thickener and one section evaporator tube, press to divide the heat of condensation evaporation concentration urea soln to 130 of venting one's spleen ℃ in the utilization, concentration reaches 95 ~ 96%; Press in making and divide the heat of condensation of venting one's spleen to obtain utilizing, the methylamine liquid that prevapourising thickener shell side comes out is pressed the methylamine thermosistor in flowing into.
Described CO
2In the gas formulation urea plant; In order to increase the receptivity of melamine tail gas as far as possible, increase superfluous ammonia separating rectification tower, the tower top outlet temperature is controlled at 10 ~ 40 ℃; Tower top pressure 0.3 ~ 0.4MPa (A); From the superfluous ammonia of part that cat head is discharged, behind compressor compresses to 1.8 ~ 2.2 MPa (A), press the methylamine thermosistor in sending into after pressing methylamine liquid thermosistor condensation in sending into or directly being condensed into liquefied ammonia; To press the ctystallizing point of first ammonium liquid in reducing, the first ammonium liquid that the methylamine thermosistor comes out is sent into high pressure scrubber or high pressure methylamine condensing surface through the high pressure metro-methylamine pump.
The present invention has following technique effect: 1, urea plant is by the supporting transformation of maximum combined production of melamine ability, and incorporating after the melamine tail gas urea plant production capacity into increases closely 25%, but need not carry out capacity expansion revamping to synthetic ammonia; 2, for low-pressure vapor phase quenching technology, although urea plant is incorporated into after the melamine tail gas because the increase of output causes CO
2The gas stripping efficiency of gas stripping column, the CO of synthetic tower
2Transformation efficiency reduces, but owing to increased middle pressure decomposing system and urine preconcentrator, the steam of ton urea and the unit consumption of electricity is not increased; 3, for low-pressure vapor phase quenching technology, improved co-generation system has been avoided the direct compression of melamine tail gas, has guaranteed the long-period stable operation of co-generation system; 4, for Europe skill high-pressure process, DSM low-pressure process melamine processes, after urea plant is incorporated the melamine tail gas absorption liquid into, although because the increase of output causes CO
2The gas stripping efficiency of gas stripping column, the CO of synthetic tower
2Transformation efficiency reduces, but owing to increased middle pressure decomposing system and urine preconcentrator, the steam of ton urea and the unit consumption of electricity is not increased; 5, for Europe skill high-pressure process, DSM low-pressure process melamine processes; After urea plant is incorporated the melamine tail gas absorption liquid into; Although brought extraneous water,, make to get into the NH that low pressure absorbs methylamine liquid owing to increased middle pressure decomposing system and superfluous ammonia rectifying separation tower to urea system
3And CO
2Amount significantly reduces, and through reducing ammonia still process tower top outlet temperature, can effectively control low pressure and absorb the H that contains in the methylamine liquid
2The O amount, thus the steam/hydrocarbons ratio of synthetic tower import is effectively controlled.
Description of drawings
Fig. 1 is the process flow diagram of the embodiment of the invention 2.
Fig. 2 is the process flow diagram of the embodiment of the invention 3.
Embodiment
Embodiment 1: the method for a kind of trimeric cyanamide of optimization and urea coproduction, described preparation technology of melamine are meant with urea to be the gas phase quenching low pressure recycle method technology of raw material, and said urea plant is meant CO
2Gas formulation urea plant.
CO of the present invention
2Gas formulation urea plant and conventional CO
2The vaporizing extract process urea plant is compared: press flash distillation thermal degradation operating unit in a, the increase, preferred 1.8 ~ 2.2 MPa of pressure (A).
B, increase urine preconcentrator are pressed in the recycling and are decomposed the gas heat of condensation.
C, increase superfluous ammonia separating rectification tower operating unit, be used for separating the pressure of the superfluous ammonia of low pressure branch in venting one's spleen with control urea low pressure decomposing system, superfluous ammonia separates from cat head discharges, and the first ammonium liquid that superfluous ammonia separating rectification tower tower still is discharged is low pressure methylamine liquid I.
D, the superfluous ammonia compressed element of increase, pressure methylamine liquid thermosistor in sending into after pressing methylamine liquid thermosistor condensation or directly be condensed into liquefied ammonia during the superfluous ammonia that discharge on superfluous ammonia separating rectification tower top being sent into behind compressor compresses to 1.8 ~ 2.2 MPa (A).
Methylamine liquid after e, the process temperature adjustment is sent into high pressure scrubber and high pressure methylamine condensing surface with the high pressure metro-methylamine pump.
Embodiment 2: as shown in Figure 1; The method of a kind of trimeric cyanamide of optimization and urea coproduction; Preparation technology of melamine adopts pressure 0.4MPa above low-pressure vapor phase or solid phase quenching melamine tail gas; Branch discharges before the carrier gas recycle compressor, directly sends into the co-production of the low pressure condensation absorber portion of urea plant.
CO
2In the gas formulation urea plant, between high pressure section and low-pressure stage, increased the middle pressure flash distillation thermal degradation section of pressure 1.8 ~ 2.2 MPa (A).Gas phase or solid phase quenching melamine tail gas condensed and absorbed operating unit have been increased; The low pressure branch is vented one's spleen and is become low pressure methylamine liquid I with the exhaust gas mixing condensation of urea plant desorption tower; Melamine tail gas and low pressure methylamine liquid I are mixed into melamine tail gas condensed and absorbed operating unit; Methylamine liquid after the absorption melamine tail gas is low pressure methylamine liquid II, and methylamine liquid II is sent into urine preconcentrator and one section vaporizer through middle pressure metro-methylamine pump.Middle pressure branch is vented one's spleen and is sent into the shell side of one section evaporation with part methylamine liquid II, one section first ammonium liquid and uncooled NH that the vaporizer shell side comes out
3, CO
2With water vapour and the mixed shell side that gets into the prevapourising thickener of remaining low pressure methylamine liquid II; The shell side condensing temperature is 120 ℃; Walk urea soln in prevapourising thickener and one section evaporator tube, press to divide the heat of condensation evaporation concentration urea soln to 130 of venting one's spleen ℃ in the utilization, concentration reaches 95 ~ 96%; Press in making and divide the heat of condensation of venting one's spleen to obtain utilizing, the methylamine liquid that prevapourising thickener shell side comes out is pressed the methylamine thermosistor in flowing into.In order to increase the receptivity of melamine tail gas as far as possible; Increase superfluous ammonia separating rectification tower; The tower top outlet temperature is controlled at 10 ~ 40 ℃, and tower top pressure 0.3 ~ 0.4MPa (A) is from the superfluous ammonia of the part of cat head discharge; Behind compressor compresses to 1.8 ~ 2.2 MPa (A); Press the methylamine thermosistor in sending into after sending into pressure methylamine liquid thermosistor condensation or directly being condensed into liquefied ammonia, to press the ctystallizing point of first ammonium liquid in reducing, the first ammonium liquid that the methylamine thermosistor comes out is sent into high pressure scrubber through the high pressure metro-methylamine pump.The superfluous ammonia amount size of extracting out from cat head is that the size according to supporting trimeric cyanamide output decides, if supporting trimeric cyanamide ability is less, just can separate superfluous ammonia.
Other are with embodiment 1.
Embodiment 3: as shown in Figure 2; The method of a kind of trimeric cyanamide of optimization and urea coproduction, preparation technology of melamine adopt Europe skill high-pressure process or DSM low-pressure process melamine tail gas absorption liquid directly to send into the urine preconcentrator of urea plant and the co-production of one section vaporizer.Described absorption liquid is a first ammonium liquid.
CO
2In the gas formulation urea plant, after low pressure is decomposed section, increased the urine preconcentrator, pressed in being used for recycling and divide the heat of condensation of venting one's spleen.The methylamine liquid of the tail gas of preparation technology of melamine is directly vented one's spleen with the middle pressure branch of urea plant through a middle pressure metro-methylamine pump part and is mixed the shell side of sending into one section vaporizer, and the shell side condensing temperature is 135 ℃, one section first ammonium liquid and uncooled NH that the vaporizer shell side comes out
3, CO
2With the mixed shell side that gets into the prevapourising thickener of the low pressure methylamine liquid of water vapour and remaining triamine tail gas first ammonium liquid and urea system self; The shell side condensing temperature is 120 ℃; Walk urea soln in prevapourising thickener and one section evaporator tube, press to divide the heat of condensation evaporation concentration urea soln to 130 of venting one's spleen ℃ in the utilization, concentration reaches 95 ~ 96%; Press in making and divide the heat of condensation of venting one's spleen to obtain utilizing, the methylamine liquid that prevapourising thickener shell side comes out is pressed the methylamine thermosistor in flowing into.
Other are with embodiment 1.