CN102795462B - A kind of sealing-tape machine using single-beam supporting carrier roller group and service walkway - Google Patents
A kind of sealing-tape machine using single-beam supporting carrier roller group and service walkway Download PDFInfo
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- CN102795462B CN102795462B CN201210325504.1A CN201210325504A CN102795462B CN 102795462 B CN102795462 B CN 102795462B CN 201210325504 A CN201210325504 A CN 201210325504A CN 102795462 B CN102795462 B CN 102795462B
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Abstract
Description
技术领域 technical field
本发明涉及一种使用单梁支撑托辊组与维修走道的胶带机，属于机械设备领域。The invention relates to a belt machine which uses a single beam to support idler roller groups and a maintenance walkway, and belongs to the field of mechanical equipment.
背景技术 Background technique
当前国内外胶带机行业中所使用的胶带机和栈桥多采用分体式结构，将胶带机安装在栈桥上，栈桥兼做胶带机的支撑架（如图4所示），但是这种结构形式的栈桥质量较重，需要设置大量斜支撑和水平支撑，这样会耗费大量的钢材，使工程总体造价提升，而且施工周期长。这种传统结构的栈桥在运输和安装过程中的成本较高，难度较大。At present, the tape machines and trestles used in the tape machine industry at home and abroad mostly adopt a split structure. The tape machine is installed on the trestle, and the trestle also serves as the support frame of the tape machine (as shown in Figure 4). The trestle bridge is heavy and requires a large number of diagonal supports and horizontal supports, which will consume a large amount of steel, increase the overall cost of the project, and have a long construction period. The trestle bridge of this traditional structure has higher cost and greater difficulty in the transportation and installation process.
发明内容 Contents of the invention
本发明的目的在于，提供一种使用单梁支撑托辊组与维修走道的胶带机，它具有结构简单，大比例减少工程的钢材消耗量，同时具有方便运输和安装等优点。The object of the present invention is to provide a belt conveyor using a single-girder support roller set and a maintenance walkway, which has the advantages of simple structure, greatly reduced steel consumption in the project, and convenient transportation and installation.
本发明的技术方案：一种使用单梁支撑托辊组与维修走道的胶带机，包括承载托辊组、支撑梁、回程托辊组和维修走道，支撑梁上设有支撑架，支撑架的底部与维修走道固定连接，回程托辊组固定在支撑架上；承载托辊组通过连接杆固定在支撑梁的正上方。The technical solution of the present invention: a belt conveyor using a single-girder support roller group and a maintenance walkway, including a load-bearing roller group, a support beam, a return roller group and a maintenance walkway, a support frame is provided on the support beam, and the support frame The bottom is fixedly connected with the maintenance walkway, and the return idler group is fixed on the support frame; the carrying idler group is fixed directly above the support beam through the connecting rod.
前述的这种使用单梁支撑托辊组与维修走道的胶带机中，支撑梁与连接杆焊接固定在一起，连接杆与承载托辊组通过螺栓连接在一起。In the aforementioned belt conveyor that uses a single beam to support the idler group and the maintenance walkway, the support beam and the connecting rod are welded and fixed together, and the connecting rod and the carrying idler group are connected together by bolts.
前述的这种使用单梁支撑托辊组与维修走道的胶带机中，支撑梁的截面形状为圆形、矩形或工字形。In the aforesaid belt conveyor that uses a single beam to support the roller group and the maintenance walkway, the cross-sectional shape of the support beam is circular, rectangular or I-shaped.
前述的这种使用单梁支撑托辊组与维修走道的胶带机中，支撑梁上任意相邻2个支撑架之间的间距为3m～12m。In the aforesaid tape conveyor that uses a single beam to support the idler group and the maintenance walkway, the distance between any two adjacent support frames on the support beam is 3m to 12m.
前述的这种使用单梁支撑托辊组与维修走道的胶带机中，支撑梁上任意相邻2个承载托辊组之间的间距为1.2m～6m。In the aforesaid belt conveyor that uses a single beam to support the idler roller group and the maintenance walkway, the distance between any two adjacent bearing idler roller groups on the support beam is 1.2m to 6m.
前述的这种使用单梁支撑托辊组与维修走道的胶带机中，所述回程托辊组采用平形托辊组或者V形托辊组或者槽形托辊组。In the aforesaid belt conveyor that uses a single beam to support the idler roller group and the maintenance walkway, the return idler roller group adopts a flat idler roller group, a V-shaped idler roller group or a grooved idler roller group.
前述的这种使用单梁支撑托辊组与维修走道的胶带机中，回程托辊组通过螺栓固定在支撑架上。In the aforementioned tape conveyor that uses a single beam to support the idler group and the maintenance walkway, the return idler group is fixed on the support frame by bolts.
与现有技术相比，由于本发明采用一根支撑梁来支撑托辊组和维修走道，使胶带机及其支撑结构形式极大简化，无需单独设置类似常规栈桥的斜支撑和水平支撑等杆件和连接板，这样可以节省大量的钢材用量，不但实现支撑结构上的简化，也极大地降低了工程制造成本，同时降低了运输、安装过程中的难度和成本。Compared with the prior art, because the present invention adopts a support beam to support the idler roller group and the maintenance walkway, the form of the belt conveyor and its support structure is greatly simplified, and there is no need to separately set up oblique supports and horizontal supports similar to conventional trestles. This can save a lot of steel consumption, not only realize the simplification of the support structure, but also greatly reduce the cost of engineering manufacturing, and reduce the difficulty and cost of transportation and installation.
经过在实践中不断的实验，技术人员将本发明的结构与传统桁架式结构做了对比，具体信息如下表：After continuous experiments in practice, technicians compared the structure of the present invention with the traditional truss structure, and the specific information is as follows:
由上表的数据对比可以直观地看出，本发明比传统的桁架式结构在材料用量、制造成本、运输成本、安装成本等方面都具有明显的优势。From the data comparison in the above table, it can be seen intuitively that the present invention has obvious advantages over the traditional truss structure in terms of material consumption, manufacturing cost, transportation cost, and installation cost.
附图说明 Description of drawings
图1是本发明支撑梁截面为圆形的结构示意图；Fig. 1 is the structure schematic diagram that the support beam section of the present invention is circular;
图2是本发明支撑梁截面为矩形的结构示意图；Fig. 2 is a structural schematic diagram in which the support beam section of the present invention is a rectangle;
图3是本发明支撑梁截面为工字形的结构示意图；Fig. 3 is the structural representation that the support beam section of the present invention is I-shaped;
图4是传统分体式栈桥胶带机的结构示意图。Fig. 4 is a schematic structural diagram of a traditional split trestle tape machine.
附图中的标记为：1-承载托辊组，2-支撑梁，3-回程托辊组，4-维修走道，5-支撑架，6-连接杆。The marks in the accompanying drawings are: 1-carrying roller group, 2-support beam, 3-return roller group, 4-maintenance walkway, 5-support frame, 6-connecting rod.
具体实施方式 Detailed ways
下面结合附图和实施例对本发明作进一步的详细说明，但并不作为对本发明做任何限制的依据。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments, but it is not used as a basis for any limitation of the present invention.
本发明的实施例1：如图1所示，一种使用单梁支撑托辊组与维修走道的胶带机，包括承载托辊组1、支撑梁2、回程托辊组3和维修走道4，支撑梁2上设有支撑架5，支撑架5的底部与维修走道4固定连接，回程托辊组3固定在支撑架5上；承载托辊组1通过连接杆6固定在支撑梁2的正上方。支撑梁2与连接杆6焊接固定在一起，连接杆6与承载托辊组1通过螺栓连接在一起。Embodiment 1 of the present invention: as shown in Figure 1, a belt conveyor using a single-girder supporting roller group and a maintenance walkway, including a load-bearing roller group 1, a support beam 2, a return roller group 3 and a maintenance walkway 4, The support beam 2 is provided with a support frame 5, the bottom of the support frame 5 is fixedly connected with the maintenance walkway 4, the return idler group 3 is fixed on the support frame 5; above. The support beam 2 and the connecting rod 6 are welded and fixed together, and the connecting rod 6 and the carrying idler roller group 1 are connected together by bolts.
支撑梁2的截面形状为圆形。支撑梁2上任意相邻2个支撑架5之间的间距为3m。支撑梁上任意相邻2个承载托辊组之间的间距为1.2m。The cross-sectional shape of the support beam 2 is circular. The distance between any two adjacent support frames 5 on the support beam 2 is 3m. The distance between any two adjacent sets of idler rollers on the support beam is 1.2m.
回程托辊组3采用平形托辊组。回程托辊组3通过螺栓固定在支撑架5上。Return idler group 3 adopts flat idler group. The return roller group 3 is fixed on the support frame 5 by bolts.
本发明的实施例2：如图2所示，一种使用单梁支撑托辊组与维修走道的胶带机，包括承载托辊组1、支撑梁2、回程托辊组3和维修走道4，支撑梁2上设有支撑架5，支撑架5的底部与维修走道4固定连接，回程托辊组3固定在支撑架5上；承载托辊组1通过连接杆6固定在支撑梁2的正上方。Embodiment 2 of the present invention: as shown in FIG. 2, a belt conveyor using a single-girder supporting roller group and a maintenance walkway, including a load-bearing roller group 1, a support beam 2, a return roller group 3 and a maintenance walkway 4, The support beam 2 is provided with a support frame 5, the bottom of the support frame 5 is fixedly connected with the maintenance walkway 4, the return idler group 3 is fixed on the support frame 5; above.
支撑梁2与连接杆6焊接固定在一起，连接杆6与承载托辊组1通过螺栓连接在一起。支撑梁2的截面形状为矩形。支撑梁2上任意相邻2个支撑架5之间的间距为8m。支撑梁上任意相邻2个承载托辊组之间的间距为4m。The support beam 2 and the connecting rod 6 are welded and fixed together, and the connecting rod 6 and the carrying idler roller group 1 are connected together by bolts. The cross-sectional shape of the support beam 2 is rectangular. The distance between any two adjacent support frames 5 on the support beam 2 is 8m. The distance between any two adjacent sets of idler rollers on the support beam is 4m.
所述回程托辊组3采用V形托辊组。回程托辊组3通过螺栓固定在支撑架5上。The return roller group 3 adopts a V-shaped roller group. The return roller group 3 is fixed on the support frame 5 by bolts.
本发明的实施例3：如图3所示，一种使用单梁支撑托辊组与维修走道的胶带机，包括承载托辊组1、支撑梁2、回程托辊组3和维修走道4，支撑梁2上设有支撑架5，支撑架5的底部与维修走道4固定连接，回程托辊组3固定在支撑架5上；承载托辊组1通过连接杆6固定在支撑梁2的正上方。支撑梁2与连接杆6焊接固定在一起，连接杆6与承载托辊组1通过螺栓连接在一起。Embodiment 3 of the present invention: as shown in FIG. 3 , a belt conveyor using a single-girder supporting roller group and a maintenance walkway, including a load-bearing roller group 1, a support beam 2, a return roller group 3 and a maintenance walkway 4, The support beam 2 is provided with a support frame 5, the bottom of the support frame 5 is fixedly connected with the maintenance walkway 4, the return idler group 3 is fixed on the support frame 5; above. The support beam 2 and the connecting rod 6 are welded and fixed together, and the connecting rod 6 and the carrying idler roller group 1 are connected together by bolts.
支撑梁2的截面形状为工字形。支撑梁2上任意相邻2个支撑架5之间的间距为12m。支撑梁上任意相邻2个承载托辊组之间的间距为6m。回程托辊组3采用槽形托辊组。回程托辊组3通过螺栓固定在支撑架5上。The cross-sectional shape of the support beam 2 is I-shaped. The distance between any two adjacent support frames 5 on the support beam 2 is 12m. The distance between any two adjacent bearing roller groups on the support beam is 6m. The return idler group 3 adopts a grooved idler group. The return roller group 3 is fixed on the support frame 5 by bolts.
本发明的安装方法，首先将一根支撑梁通过支撑杆悬空架起，然后将胶带机的承载托辊组通过连接杆固定在支撑梁的顶部，并在支撑梁上吊挂支撑架，将维修走道和胶带机的回程托辊组固定在支撑架上。承载托辊组与连接杆通过螺栓连接，连接杆与支撑梁通过焊接连接。In the installation method of the present invention, first a support beam is suspended in the air through the support rod, and then the load-bearing idler group of the belt conveyor is fixed on the top of the support beam through the connecting rod, and the support frame is hung on the support beam, and the maintenance aisle And the return roller group of the tape machine is fixed on the support frame. The load-carrying roller group and the connecting rod are connected by bolts, and the connecting rod and the support beam are connected by welding.
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| CN201210325504.1A CN102795462B (en) | 2012-09-05 | 2012-09-05 | A kind of sealing-tape machine using single-beam supporting carrier roller group and service walkway |
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| CN201210325504.1A CN102795462B (en) | 2012-09-05 | 2012-09-05 | A kind of sealing-tape machine using single-beam supporting carrier roller group and service walkway |
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| CN102795462B true CN102795462B (en) | 2015-08-05 |
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| CN104150187A (en) * | 2014-09-04 | 2014-11-19 | 济南骏翔矿山机械制造有限公司 | Structure compact type carrier roller assembly |
| CN108840060A (en) * | 2018-08-02 | 2018-11-20 | 华电重工股份有限公司 | Cable belt conveying structure and conveyer |
| CN113277284B (en) * | 2021-05-25 | 2022-04-05 | 济南建设设备安装有限责任公司 | Anti-swing deviation method of belt conveyor |
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| CN202765775U (en) * | 2012-09-05 | 2013-03-06 | 华电重工股份有限公司 | Rubber belt conveyor with single beam supporting roller set and maintenance walkway |
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Patent Citations (5)
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| CN2246645Y (en) * | 1995-11-02 | 1997-02-05 | 刘志华 | Single-beam cantilever roller belt conveyer |
| DE29802385U1 (en) * | 1998-02-12 | 1998-06-10 | ERBÖ-Maschinenbau Erley & Bönninger GmbH & Co KG, 45549 Sprockhövel | Belt guide aid |
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