CN102795219B - Motor-assisted integrated automobile brake system - Google Patents

Motor-assisted integrated automobile brake system Download PDF

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Publication number
CN102795219B
CN102795219B CN201210272452.6A CN201210272452A CN102795219B CN 102795219 B CN102795219 B CN 102795219B CN 201210272452 A CN201210272452 A CN 201210272452A CN 102795219 B CN102795219 B CN 102795219B
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solenoid valve
brake
normally open
master cylinder
master
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CN102795219A (en
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郭立书
杨雄
施正堂
黄伟中
李静
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Zhejiang Asia Pacific Mechanical and Electronic Co Ltd
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Zhejiang Asia Pacific Mechanical and Electronic Co Ltd
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Abstract

The invention discloses a motor-assisted integrated automobile brake system. The motor-assisted integrated automobile brake system comprises a pedal input unit, a power unit, a hydraulic unit, a brake master cylinder, and a liquid storage chamber, wherein the pedal input unit is connected with the power unit; the power unit is connected with the brake master cylinder; the brake master cylinder is respectively connected with the liquid storage chamber and the hydraulic unit; an electric control unit is electrically connected with the pedal input unit, the power unit and the hydraulic unit respectively; and the hydraulic unit is connected with each brake cylinder. According to the invention, a direct current motor drives a ball screw to push the brake master cylinder through a rubber reaction disc to generate assisting power, thereby realizing three braking modes of driver braking, motor braking, and coordinated braking of driver and motor. When the motor fails, the driver can also realize large braking intensity by executing braking independently so as to ensure safe and reliable braking. The motor-assisted integrated automobile brake system disclosed by the invention has the advantages of small size of the overall brake system, light weight and low cost, can integrate a plurality of functions of ABS (anti-lock brake system), TCS (traction control system), ESP (electronic stability program) and the like, and can effectively reduce the braking distance.

Description

Motor booster type integrating automotive brake system
Technical field
The present invention relates to a kind of booster type brake system of car, especially relate to a kind of motor booster type integrating automotive brake system.
Background technology
Brake system of car is an extremely important component part that ensures traffic safety, and treadle effort when most automobile all adopts energy assisted braking system system to reduce chaufeur enforcement braking, alleviates chaufeur driving fatigue intensity, ensures that traffic safety is reliable.Two kinds of forms of the main employing of tradition energy assisted braking system system: vacuum servo formula and hydraulic power assisted.Vacuum servo formula brake system is widely applied on traditional fuel-engined vehicle; Hydraulic power assisted brake system is owing to having adopted high pressure accumulator to make system architecture complexity, and the working accuracy to electromagnetic valve and control policy require very high, and technical risk is large, and productive costs is high, is not used widely.In recent years along with the penetration and promotion of new-energy automobile, if adopt traditional vacuum servo formula brake system certainly will need additionally to increase vacuum pump and vacuum reservoir, this make structure originally very complicated brake system become more complicated, not only cost increases, volume increases, and reliability also declines.
(application number is 200710111537.5 to the patent of invention of " a kind of electric booster braking system ", publication number is CN 101327788A, open day be 2008.12.24), this system architecture complexity, volume are larger, and have potential safety hazard when motor power-assisted lost efficacy and ABS works.
Therefore, ensureing, under the prerequisite of brake safe, further to simplify the structure of energy assisted braking system system, reduce costs, improve the reliability of brake system, the brake system that meets various automobile demands is a difficult point of current brake system of car.
Summary of the invention
In order to overcome the deficiencies in the prior art, the object of this invention is to provide the motor booster type integrating automotive brake system (Integrated Braking System) that a kind of volume is little, quality is light, simple in structure, cost is low, commonality is good.
For achieving the above object, the technical solution used in the present invention:
The present invention includes pedal input block, power unit, hydraulic pressure unit, master brake cylinder and fluid reservoir; Pedal input block is connected with power unit, power unit is connected with master brake cylinder, master brake cylinder is connected with hydraulic pressure unit with fluid reservoir respectively, and ECU (Electrical Control Unit) is connected with pedal input block, power unit and hydraulic pressure unit circuit respectively, and hydraulic pressure unit He Ge road brake wheel cylinder is connected.
Described pedal input block, its brake pedal is connected with one end of brake switch, brake pedal position sensor and pipe link respectively, and the other end of pipe link is connected with the master cylinder connecting link in power unit.
Described power unit, comprises DC machine and ball-screw; The rotor of DC machine is connected with feed screw nut, bearing is equipped with respectively at the two ends of feed screw nut, feed screw nut and leading screw are connected to form ball-screw, leading screw is equipped with electromagnet and bearing pin near one end of pedal input block, bearing pin can make leading screw and the master cylinder connecting link being arranged in lead screw hole be connected as a single entity, and master cylinder connecting link one end is connected with the other end of pipe link.
Described hydraulic pressure unit, its valve body first input end is connected with master brake cylinder housing the first mouth, valve body the second input end is connected with master brake cylinder housing the second mouth, the first low pressure accumulator normally closed solenoid valve input end, the first normally open solenoid valve input end is all connected with valve body the second input end with the second normally open solenoid valve input end, the second low pressure accumulator normally closed solenoid valve input end, the 3rd normally open solenoid valve input end is all connected with valve body first input end with the 4th normally open solenoid valve input end, the first low pressure accumulator normally closed solenoid valve mouth is connected with the first low pressure accumulator, the second low pressure accumulator normally closed solenoid valve mouth is connected with the second low pressure accumulator, the first normally open solenoid valve mouth is connected with the first brake wheel cylinder, the second normally open solenoid valve mouth is connected with the second brake wheel cylinder, the 3rd normally open solenoid valve mouth is connected with the 3rd brake wheel cylinder, the 4th normally open solenoid valve mouth is connected with the 4th brake wheel cylinder, pressure sensor is connected with the 4th normally open solenoid valve input end.
Described master brake cylinder, its master brake cylinder housing is from being outwards equipped with successively the first master cylinder piston and the second master cylinder piston near in DC machine one side opening, in the first equal perforate in master cylinder piston two ends and a stomidium, there is guide finger, in second master cylinder piston one end perforate and hole, there is guide finger, the first master cylinder piston has a stomidium bottom of guide finger to be supported on the end face of the second master cylinder piston without guide finger by the first pull back spring, the other end of the first master cylinder piston is by bearing axial limiting, another stomidium of the first master cylinder piston is in-built rubber reaction plate and effect ring, the second master cylinder piston has guide finger one end to be supported on master brake cylinder housing bore bottom by the second pull back spring, effect ring is between rubber reaction plate and leading screw, effect ring can move under leading screw promotes in the hole of first piston one end.
Described ECU (Electrical Control Unit) is connected with brake switch with the brake pedal position sensor in pedal input block respectively, leading screw displacement pickup in power unit is connected with rotor angular-motion transducer, and the first normally open solenoid valve, the second normally open solenoid valve, the 3rd normally open solenoid valve, the 4th normally open solenoid valve, the first low pressure accumulator normally closed solenoid valve, the second low pressure accumulator normally closed solenoid valve, the second wheel speed sensors, the first wheel speed sensors, fourth round speed sensor and third round speed sensor in hydraulic pressure unit are connected.
Compared with background technology, the beneficial effect that the present invention has is:
(1) compared with traditional braking system, adopt motor power-assisted to replace vacuum servo, simple in structure, volume is little, lightweight, and cost is low, is easy to realize batch manufacturing;
(2) this motor plays power-assisted effect in the time increasing pressure, and in the time that ABS need of work reduces pressure, plays depressurization;
(3) optimal control and low power consuming can be realized, stopping distance can be effectively reduced under various conditions;
(4), in the time that motor power-assisted lost efficacy, chaufeur is implemented separately braking, can realize larger rate of braking;
(5) can integrated ABS, TCS and the several functions such as ESP, can effectively reduce stopping distance;
(6) can meet the various demands of following brake system, be applicable to various vehicles, meet the development tendency of following brake system.
Brief description of the drawings
Fig. 1 is motor booster type integrating automotive brake system composition schematic diagram.
Fig. 2 is motor booster type integrating automotive brake system structure schematic diagram.
Fig. 3 is the return view of bearing pin under electromagnet effect.
Fig. 4 is that bearing pin moves down view under electromagnet effect.
Fig. 5 is motor Power assisted control functional block diagram in normal brake application process.
In figure: 101, master brake cylinder housing, 102, fluid reservoir, 103, rubber reaction plate, 104, effect ring, 105, rotor, 106, motor fore shell, 107, motor stator, 108, feed screw nut, 109, bearing brackett, 110, motor back cover, 111, electromagnet, 112, bearing pin, 113, pipe link, 114, brake pedal position sensor, 115, brake switch, 116, brake pedal, 117, master cylinder connecting link, 118, leading screw, 119, leading screw displacement pickup, 120, bearing, 121, rotor angular-motion transducer, 122, bearing, 123, bearing, 124, bearing, 125, the first master cylinder piston, 126, pressure sensor, 127, fourth round speed sensor, 128, the 4th brake wheel cylinder, 129, third round speed sensor, 130, the 3rd brake wheel cylinder, 131, the second wheel speed sensors, 132, the first wheel speed sensors, 133, the second brake wheel cylinder, 134, the first brake wheel cylinder, 135, valve body, 136, the first normally open solenoid valve, 137, the second normally open solenoid valve, 138, the first low pressure accumulator, 139, the first low pressure accumulator normally closed solenoid valve, 140, the 3rd normally open solenoid valve, 141, the 4th normally open solenoid valve, 142, the second low pressure accumulator, 143, the second low pressure accumulator normally closed solenoid valve, 144, the second master cylinder piston.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described.
As shown in Figure 1, be motor booster type integrating automotive brake system composition schematic diagram.
The present invention includes pedal input block, power unit, hydraulic pressure unit, ECU (Electrical Control Unit), master brake cylinder and fluid reservoir; Pedal input block is connected with power unit, power unit is connected with master brake cylinder, master brake cylinder is connected with hydraulic pressure unit with fluid reservoir respectively, and ECU (Electrical Control Unit) is connected with pedal input block, power unit and hydraulic pressure unit circuit respectively, and hydraulic pressure unit Yu Ge road brake wheel cylinder is connected.
As shown in Figure 2, be motor booster type integrating automotive brake system structure schematic diagram.
Described pedal input block, its brake pedal 116 is connected with brake switch 115, brake pedal position sensor 114 and one end of pipe link 113 respectively, and the other end of pipe link 113 is connected with the master cylinder connecting link 117 in power unit.
Described power unit, comprises DC machine and ball-screw; The rotor 105 of DC machine is connected with feed screw nut 108, bearing is equipped with respectively at the two ends of feed screw nut 108, feed screw nut 108 is connected to form ball-screw with leading screw 118, leading screw 118 is equipped with electromagnet 111 and bearing pin 112 near one end of pedal input block, bearing pin 112 can make leading screw 118 and the master cylinder connecting link 117 being arranged in leading screw 118 holes be connected as a single entity, and master cylinder connecting link 117 one end are connected with the other end of pipe link 113.
Described hydraulic pressure unit, its valve body 135 first input ends are connected with master brake cylinder housing 101 first mouths, valve body 135 second input ends are connected with master brake cylinder housing 101 second mouths, the first low pressure accumulator normally closed solenoid valve 139 input ends, the first normally open solenoid valve 136 input ends are all connected with valve body 135 second input ends with the second normally open solenoid valve 137 input ends, the second low pressure accumulator normally closed solenoid valve 143 input ends, the 3rd normally open solenoid valve 140 input ends are all connected with valve body 135 first input ends with the 4th normally open solenoid valve 141 input ends, the first low pressure accumulator normally closed solenoid valve 139 mouths are connected with the first low pressure accumulator 138, the second low pressure accumulator normally closed solenoid valve 143 mouths are connected with the second low pressure accumulator 142, the first normally open solenoid valve 136 mouths are connected with the first brake wheel cylinder 134, the second normally open solenoid valve 137 mouths are connected with the second brake wheel cylinder 133, the 3rd normally open solenoid valve 140 mouths are connected with the 3rd brake wheel cylinder 130, the 4th normally open solenoid valve 141 mouths are connected with the 4th brake wheel cylinder 128, pressure sensor 126 is connected with the 4th normally open solenoid valve 141 input ends.
Described master brake cylinder, its master brake cylinder housing 101 is from being outwards equipped with successively the first master cylinder piston 125 and the second master cylinder piston 144 near in DC machine one side opening, in the first master cylinder piston 125 equal perforates in two ends and a stomidium, there is guide finger, in second master cylinder piston 144 one end perforates and hole, there is guide finger, the first master cylinder piston 125 has a stomidium bottom of guide finger to be supported on the end face of the second master cylinder piston 144 without guide finger by the first pull back spring, the other end of the first master cylinder piston 125 is by bearing axial limiting, another stomidium of the first master cylinder piston 125 is in-built rubber reaction plate 103 and effect ring 104, the second master cylinder piston 144 has guide finger one end to be supported on master brake cylinder housing 101 bottoms, hole by the second pull back spring, effect ring 104 is between rubber reaction plate 103 and leading screw 118, effect ring 104 can move under leading screw 118 promotes in the hole of first piston one end.
Described ECU (Electrical Control Unit) is connected with brake switch 115 with the brake pedal position sensor 114 in pedal input block respectively; Leading screw displacement pickup 119 in power unit is connected with rotor angular-motion transducer 121; The first normally open solenoid valve 136, the second normally open solenoid valve 137, the 3rd normally open solenoid valve 140, the 4th normally open solenoid valve 141, the first low pressure accumulator normally closed solenoid valve 139, the second low pressure accumulator normally closed solenoid valve 143, the second wheel speed sensors 131, the first wheel speed sensors 132, fourth round speed sensor 127 and third round speed sensor 129 in hydraulic pressure unit are connected.
As shown in Fig. 2, Fig. 3, Fig. 4 and Fig. 5, working process of the present invention is specifically implemented as follows:
In car running process, system can realize chaufeur braking, motor braking and chaufeur and three kinds of braking modes of motor coordination braking, when the functions such as ABS, TCS and ESP do not work, electromagnet 111 is in off-position, bearing pin 112 makes leading screw 118 separate with master cylinder connecting link 117, when the functions such as ABS, TCS and ESP work, electromagnet 111 is in "on" position, bearing pin 112 is connected as a single entity leading screw 118 and master cylinder connecting link 117, the two can move axially among a small circle one, object is in the time of the work such as ABS, TCS and ESP, ensures reliably decompression.
One, chaufeur braking mode:
In the time that motor power-assisted lost efficacy, chaufeur is stepped on brake pedal 116 and is driven master cylinder connecting link 117, promotes the first master cylinder piston 125 work by rubber reaction plate 103, implements separately braking.
Two, motor braking pattern:
In the time of needs brake snub, the work of ECU (Electrical Control Unit) control DC machine, DC machine drives ball-screw, acts on rubber reaction plate 103 promote the first master cylinder piston 125 enforcement brakings through effect ring 104, makes car deceleration.
Three, chaufeur and motor coordination braking mode:
In normal brake application process, chaufeur is stepped on brake pedal 116, pipe link 113 promotes master cylinder connecting link 117 and advances, master cylinder connecting link 117 acts on rubber reaction plate 103, while motor rotarily drives leading screw 118 and moves, and leading screw 118 acts on rubber reaction plate 103 through effect ring 104, and rubber reaction plate 103 acts on the first master cylinder piston 125, produce brake fluid pressure, and then produce braking force.In this process, ECU (Electrical Control Unit) is all the time according to brake pedal position sensor 114 signals, obtain rotor 105 target angle displacements and leading screw 118 target locations, control DC machine and drive leading screw 118 to follow the tracks of its target location, by rotor angular-motion transducer 121 signals, the correction of leading screw displacement pickup 119 signals is drawn to actual accurately leading screw 118 positions.In braking procedure, ECU (Electrical Control Unit) constantly receives leading screw 118 actual position signals of leading screw displacement pickup 119 and makes comparisons and draw leading screw 118 position deviation e(e=leading screw target location-leading screw actual positions with leading screw 118 target locations), according to leading screw, 118 position deviation e judge whether to arrive target location, and e1 is the deviation threshold value setting.Work as e>e1, motor power-assisted deficiency, the driven by motor leading screw 118 increasing power-assisted of advancing; When-e1≤e≤e1, motor power-assisted is suitable, and motor maintains the original state; As e <-e1, motor power-assisted is excessive, and driven by motor leading screw 118 retreats and reduces power-assisted.
In order to utilize native system to realize the functions such as ABS, TCS and ESP, realize supercharging, pressurize and the decompression of each brake wheel cylinder.The method adopting is: while having one or more wheel cylinders to have decompression demand, other wheel cylinder is implemented pressurize; When any one wheel cylinder does not all reduce pressure demand, each wheel cylinder can be implemented pressurize or supercharging, and the size of motor power-assisted is determined according to the deviation e of leading screw 118 target locations and leading screw 118 actual positions.While implementing decompression, motor contrarotation, drives leading screw 118 to retreat and reduces power-assisted, now because electromagnet 111 is in "on" position, bearing pin 112 is connected as a single entity leading screw 118 and master cylinder connecting link 117, and the two can move axially among a small circle one, and object is that guarantee system reliably reduces pressure.In the time that needs are removed decompression, the size of motor power-assisted is determined according to the deviation e of leading screw 118 target locations and leading screw 118 actual positions.
The ECU (Electrical Control Unit) of control system is provided with control cycle (common 10-30ms), and each control cycle can carry out assignment to actuating unit electromagnetic valve or assist motor again.The theoretical analysis and verification experimental verification, as long as control cycle and reducing valve cutoff port are selected suitably, a control cycle can be reduced to 0, two control cycle from maximum pressure arbitrary wheel cylinder and multiple wheel cylinders can be reduced to 0 from maximum pressure, and this is just for the enforcement of control policy provides theoretical basis.
In the time brake switch work being detected, ECU (Electrical Control Unit) starts to judge according to motoring condition the hydraulic efficiency governing conditions of demand of each road brake wheel cylinder, in each control cycle, some or multiple brake wheel cylinders is carried out to pressure adjusting.While needing supercharging, each electromagnetic valve state remains unchanged; While needing pressurize, the normally open solenoid valve energising connected with corresponding wheel cylinder, closes its hydraulic circuit, and other electromagnetic valve state remains unchanged; Need to reduce pressure time, the normally open solenoid valve power-off connected with corresponding wheel cylinder, in opening, the low pressure accumulator normally closed solenoid valve energising connected with corresponding wheel cylinder, in opening, other electromagnetic valves are all closed, need the wheel cylinder of decompression to be connected with low pressure accumulator through low pressure accumulator normally closed solenoid valve, motor contrarotation, drives leading screw 118 to retreat, the braking liquid of low pressure accumulator and wheel cylinder is drawn back to master brake cylinder 101, realize wheel cylinder decompression.Whole system is exactly constantly to judge like this state of each wheel, and according to its state, it is carried out to pressure adjusting, reaches the object to vehicle ability of posture control.
Above-described embodiment is to further instruction of the present invention, is not limitation of the present invention, any on basis of the present invention structure after simple transformation, all belong to protection scope of the present invention.

Claims (4)

1. a motor booster type integrating automotive brake system, is characterized in that: this system comprises pedal input block, power unit, hydraulic pressure unit, master brake cylinder and fluid reservoir; Pedal input block is connected with power unit, power unit is connected with master brake cylinder, master brake cylinder is connected with hydraulic pressure unit with fluid reservoir respectively, and ECU (Electrical Control Unit) is connected with pedal input block, power unit and hydraulic pressure unit circuit respectively, and hydraulic pressure unit He Ge road brake wheel cylinder is connected;
Described pedal input block, its brake pedal (116) is connected with brake switch (115), brake pedal position sensor (114) and one end of pipe link (113) respectively, and the other end of pipe link (113) is connected with the master cylinder connecting link (117) in power unit;
Described power unit, comprises DC machine and ball-screw; The rotor (105) of DC machine is connected with feed screw nut (108), bearing is equipped with respectively at the two ends of feed screw nut (108), feed screw nut (108) is connected to form ball-screw with leading screw (118), leading screw (118) is equipped with electromagnet (111) and bearing pin (112) near one end of pedal input block, bearing pin (112) can make leading screw (118) and the master cylinder connecting link (117) that is arranged in leading screw (118) hole is connected as a single entity, and master cylinder connecting link (117) one end is connected with the other end of pipe link (113).
2. a kind of motor booster type integrating automotive brake system according to claim 1, it is characterized in that: described hydraulic pressure unit, its valve body (135) first input end is connected with master brake cylinder housing (101) first mouths, valve body (135) second input ends are connected with master brake cylinder housing (101) second mouths, the first low pressure accumulator normally closed solenoid valve (139) input end, the first normally open solenoid valve (136) input end is all connected with valve body (135) second input ends with the second normally open solenoid valve (137) input end, the second low pressure accumulator normally closed solenoid valve (143) input end, the 3rd normally open solenoid valve (140) input end is all connected with valve body (135) first input end with the 4th normally open solenoid valve (141) input end, the first low pressure accumulator normally closed solenoid valve (139) mouth is connected with the first low pressure accumulator (138), the second low pressure accumulator normally closed solenoid valve (143) mouth is connected with the second low pressure accumulator (142), the first normally open solenoid valve (136) mouth is connected with the first brake wheel cylinder (134), the second normally open solenoid valve (137) mouth is connected with the second brake wheel cylinder (133), the 3rd normally open solenoid valve (140) mouth is connected with the 3rd brake wheel cylinder (130), the 4th normally open solenoid valve (141) mouth is connected with the 4th brake wheel cylinder (128), pressure sensor (126) is connected with the 4th normally open solenoid valve (141) input end.
3. a kind of motor booster type integrating automotive brake system according to claim 1, it is characterized in that: described master brake cylinder, its master brake cylinder housing (101) is outwards equipped with successively the first master cylinder piston (125) and the second master cylinder piston (144) in close DC machine one side opening, in the equal perforate in the first master cylinder piston (125) two ends and a stomidium, there is guide finger, in the second master cylinder piston (144) one end perforate and hole, there is guide finger, the first master cylinder piston (125) has a stomidium bottom of guide finger to be supported on the end face of the second master cylinder piston (144) without guide finger by the first pull back spring, the other end of the first master cylinder piston (125) is by bearing axial limiting, another stomidium of the first master cylinder piston (125) is in-built rubber reaction plate (103) and effect ring (104), the second master cylinder piston (144) has guide finger one end to be supported on bottom, master brake cylinder housing (101) hole by the second pull back spring, effect ring (104) is between rubber reaction plate (103) and leading screw (118), effect ring (104) can move under leading screw (118) promotes in the hole of first piston one end.
4. a kind of motor booster type integrating automotive brake system according to claim 1, it is characterized in that: described ECU (Electrical Control Unit) is connected with brake switch (115) with the brake pedal position sensor (114) in pedal input block respectively, leading screw displacement pickup (119) in power unit is connected with rotor angular-motion transducer (121), the first normally open solenoid valve (136) in hydraulic pressure unit, the second normally open solenoid valve (137), the 3rd normally open solenoid valve (140), the 4th normally open solenoid valve (141), the first low pressure accumulator normally closed solenoid valve (139), the second low pressure accumulator normally closed solenoid valve (143), the second wheel speed sensors (131), the first wheel speed sensors (132), fourth round speed sensor (127) is connected with third round speed sensor (129).
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CN104828054B (en) * 2014-04-10 2017-10-13 北汽福田汽车股份有限公司 The brake control method and vehicle of vehicle
CN104442784B (en) * 2014-11-28 2016-08-24 吉林大学 Integrated electric control master cylinder drive system
CN106143163B (en) * 2016-07-06 2018-08-07 郭恬 A kind of braking system of electric car with energy feedback
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