Summary of the invention
The object of the invention is intended to solve at least one of above-mentioned technological deficiency.
For this reason, first purpose of the present invention is to provide a kind of quantitative apparatus for filling, and the mistake that this quantitative apparatus for filling can solve various oil product consumptions in the car production process adds, leak and add problem, guarantees automobile product oil product filling quality, improves site assembly efficient.
Second purpose of the present invention is to provide a kind of quantitative charging method.
Be to realize above-mentioned purpose, the embodiment of first aspect present invention has proposed a kind of quantitative apparatus for filling, comprising: heading code acquisition module, said heading code acquisition module are used to obtain waits to annotate the heading code of product; Control module; Said control module receives from said heading code acquisition module said wait the to annotate heading code of product; Call the filling prescription of the said product of waiting to annotate according to the heading code of the said product of waiting to annotate, said filling prescription comprises the filling order and the pairing adding amount of each filling-up area of a plurality of filling-up areas of the said product of waiting to annotate; With the filling module, said filling module is according to the oil product of said filling order corresponding adding amount of filling in a plurality of filling-up areas of the said product of waiting to annotate.
Quantitative apparatus for filling according to the embodiment of the invention; Can be used for oil product filling to automotive axle; Solved that various oil product consumption mistakes add, leak the problem that adds in the car production process; Guarantee automobile product oil product filling quality, and easy and simple to handle, filling accurately, thereby improved site assembly efficient.
In one embodiment of the invention, said heading code acquisition module is the bar code scan rifle, wait the to annotate bar code of product that the scanning of said bar code scan rifle is said, and the bar code of the said product of waiting to annotate is sent to said control module as heading code.
In one embodiment of the invention, the wired ground of said heading code acquisition module and said control module or wirelessly be connected.
In one embodiment of the invention, said control module internal memory contains the barcode standard of the multiple product of waiting to annotate, and each bar code includes the bar-code identification position, and said bar-code identification position is corresponding to the model of the product of waiting to annotate.
In one embodiment of the invention, said quantitative apparatus for filling also comprises man-machine interface, and said man-machine interface shows the annotate heading code of product of waiting of obtaining to the operator, and with the cooresponding filling prescription of the said product of waiting to annotate.
In one embodiment of the invention; Said quantitative apparatus for filling also comprises load module; The operator revises or creates instruction and modification or establishment information through said load module to the input of said control module, and said control module is according to said modification or create instruction and according to said modification or establishment information said filling prescription is made amendment or create new filling prescription.
In one embodiment of the invention, also comprise monitoring module, the current adding amount and the oiling that are used to monitor current filling product are counted.
Be convenient to the filling situation that the operator grasps product in real time thus, thereby can improve accuracy the product filling.
In one embodiment of the invention, also comprise alarm module, when current filling-up area filling was failed, said filling module stopped the filling to said current filling-up area, and sends alarm through said alarm module.
Thus, when finding that certain filling-up area goes wrong, skip this filling-up area and continue follow-up filling-up area is annotated, thereby can reduce the influence of fault as far as possible filling process.
The embodiment of second aspect present invention proposes a kind of quantitative charging method, comprises the steps:
Input wait the to annotate heading code of product;
Call the filling prescription of the said product of waiting to annotate according to the heading code of the said product of waiting to annotate, said filling prescription comprises the filling order and the pairing filling of each filling-up area of a plurality of filling-up areas of the said product of waiting to annotate; With
Oil product according to said filling order corresponding adding amount of filling in a plurality of filling-up areas of the said product of waiting to annotate.
Quantitative charging method according to the embodiment of the invention; Can be used for oil product filling to automotive axle; Solved that various oil product consumption mistakes add, leak the problem that adds in the car production process; Guarantee automobile product oil product filling quality, and easy and simple to handle, filling accurately, thereby improved site assembly efficient.
In one embodiment of the invention, the bar code of utilizing the said product of waiting to annotate of bar code scan rifle scanning is to import the bar code of the said product of waiting to annotate as heading code.
In one embodiment of the invention, further comprise:
Instruction and modification or establishment information are revised or are created in input;
According to said modification or create instruction and according to said modification or establishment information said filling prescription is made amendment or create new filling prescription.
In one embodiment of the invention, current adding amount and the oiling of monitoring current filling product are counted.
Be convenient to the filling situation that the operator grasps product in real time thus, thereby can improve accuracy the product filling.
In one embodiment of the invention, in filling process, stop the filling of said current filling-up area during to current filling-up area filling failure and send alarm.
Thus, when finding that certain filling-up area goes wrong, skip this filling-up area and continue follow-up filling-up area is annotated, thereby can reduce the influence of fault as far as possible filling process.
Aspect that the present invention adds and advantage part in the following description provide, and part will become obviously from the following description, or recognize through practice of the present invention.
The specific embodiment
Describe embodiments of the invention below in detail, the example of said embodiment is shown in the drawings, and wherein identical from start to finish or similar label is represented identical or similar elements or the element with identical or similar functions.Be exemplary through the embodiment that is described with reference to the drawings below, only be used to explain the present invention, and can not be interpreted as limitation of the present invention.
With reference to figure 1 and Fig. 2 the filling process according to the quantitative charging method of the embodiment of the invention is described below.The quantitative charging method that the embodiment of the invention provides can be used for the automotive axle oil product of quantitatively annotating.
As shown in Figure 1, comprise the steps: according to the quantitative charging method of the embodiment of the invention
S101: input wait the to annotate heading code of product.
The filling order of the filling-up area of the product of different model and the volume read-out of each filling-up area are all inequality; Therefore treating before the filling product annotates; At first to obtain the model of this product, thus with said wait to annotate product filling accordingly order and the volume read-out oil product of in product (for example automobile product), annotating.
The product of different model has unique heading code, can obtain the model of this product of waiting to annotate through the heading code of obtaining the product of waiting to annotate.
In an example of the present invention, the heading code of the product of waiting to annotate can be for being arranged on the bar code of product surface.Utilize the bar code of the said product of waiting to annotate of bar code scan rifle scanning, and with PLC (Programmable Controller, the FPGA control) module of said bar code as heading code input loading system.
In one embodiment of the invention, the bar code scan rifle can be sent to bar code the PLC module of loading system through wired mode or wireless mode.For example, the bar code scan rifle can be the wireless bar code scanner.
S102: the filling order and the adding amount of each filling-up area that call a plurality of filling-up areas of the product of waiting to annotate.
Barcode standard, each bar code of in the PLC module, storing filling prescription, the multiple product of waiting to annotate include the bar-code identification position, and said bar-code identification position is corresponding to the product type of the product of waiting to annotate.Wherein, filling prescription comprises the filling order and the pairing adding amount of each filling-up area of a plurality of filling-up areas of the multiple product of waiting to annotate.When product to be annotated is automobile product, store all filling order, cooresponding adding amounts of each filling-up area in the PLC module at the filling-up area of the cooresponding barcode standard of car product vehicle that steams, bar-code identification position, the cooresponding vehicle bridge model in bar-code identification position, this model vehicle bridge.
S1021: barcode standard in heading code that obtains among the step S101 and the PLC module and bar-code identification position are mated, thereby obtain the model of the said product of waiting to annotate according to said bar-code identification position.Model according to the said product of waiting to annotate is called the cooresponding filling prescription of the said product type of waiting to annotate, and comprises filling order and the adding amount of each filling-up area of the filling-up area of this product.
S1022: output filling prescription.
The filling prescription that in the oil product topping up device output step S1021 of loading system, obtains.
S103: according to the oil product of said filling order corresponding adding amount of filling in a plurality of filling-up areas of the product of waiting to annotate.
The operator utilizes the oil product topping up device with the cooresponding adding amount of each filling-up area oil product to be transferred to said each filling-up area of product of waiting to annotate and finish until filling according to the annotate filling order of filling-up area of product of waiting of obtaining among the step S102.The oil product topping up device for example can be nozzle.
In one embodiment of the invention, after the filling of each filling-up area finishes, be provided with light and/or auditory tone cues operator and should put to annotate and finish.
In filling process, when one of them filling-up area filling failure, read-out showed that the adding amount of setting in adding amount and the PLC module is not inconsistent when for example filling finished, and the operator stops the filling of current filling-up area and execution in step S104 are sent alarm.Skipping this filling-up area then continues downwards all follow-up filling-up areas to be annotated according to oiling in proper order.After follow-up filling-up area filling was finished, the filling-up area to the filling failure under manual state carried out repair process.Thus, when finding that certain filling-up area goes wrong, skip this filling-up area and continue follow-up filling-up area is annotated, thereby can reduce the influence of fault as far as possible filling process.
In one embodiment of the invention, the operator can count through current adding amount and oiling that read-out is monitored current filling product.Be convenient to the filling situation that the operator grasps product in real time thus, thereby can improve accuracy the product filling.
To arbitrary step of step S103, the operator all can create and revise the filling prescription at step S101.The operator can instruct to PLC module input modify instruction or establishment through load module, and corresponding modification information and establishment information.The modification of load module or establishment interface have the authority setting, and the operator need the input licencing key at the input modify instruction or before creating instruction.After the PLC module judges that licencing key is correct, according to said modify instruction or create instruction, the said prescription of waiting to annotate is made amendment or create new filling prescription according to said modification information or establishment information.When the PLC module is judged the licencing key mistake, will not carry out operator's modification or establishment instruction.
Particularly, the bar code of at first to be created to PLC module input or the product revised of operator is perhaps utilized the bar code scan rifle to scan the bar code of the said to be created or product revised and is sent to the PLC module.The PLC module obtains the model of to be created or the product revised according to said bar code, according to said modification information or establishment information said filling the prescription to be created or product revised is made amendment then or creates new filling prescription.
In one embodiment of the invention, new filling prescription comprises barcode standard, the cooresponding product type in bar-code identification position and said bar-code identification position, the filling order of filling-up area and the adding amount of each filling-up area of product.Be that example describes below with the automobile product, the filling order of the filling-up area of the barcode standard of operator's interpolation new model in the input of PLC module, the model of the cooresponding automobile product in bar-code identification position and said bar-code identification position, this model vehicle bridge and the volume read-out of each filling-up area.The information of new model is joined the PLC module call this information in order in the future to new model filling oil product the time.
In one embodiment of the invention, the filling prescription of modification comprises: search the information with the cooresponding product of said heading code according to the heading code of product, the volume read-out of one or more filling-up areas of said product is made amendment.
In one embodiment of the invention, the operator can check the annotate heading code of product of waiting of obtaining through man-machine interface, and with the cooresponding filling prescription of the said product of waiting to annotate.In an example of the present invention, man-machine interface can be touch display screen.
In one embodiment of the invention, the operator can count through current adding amount and the oiling of monitoring current filling product.
Quantitative charging method according to the embodiment of the invention; Can be used for the filling of the oil product of automotive axle, solve that various oil product consumption mistakes add, leak the problem that adds in the car production process, guarantee the automobile product oil product quality of annotating; Improve filling link work efficiency; Thereby realize various oil products accurately, the Based Intelligent Control of quick filling, and easy and simple to handle, filling is accurately, thereby has improved site assembly efficient.
The quantitative apparatus for filling of describing according to the embodiment of the invention with reference to figure 3 to Fig. 8 below 300.The quantitative apparatus for filling 300 that the embodiment of the invention provides can be used for the automotive axle oil product of quantitatively annotating.
As shown in Figure 3; Quantitative apparatus for filling 300 according to the embodiment of the invention comprises heading code acquisition module 310, control module 320 and filling module 330; Wherein, heading code acquisition module 310 links to each other with control module 320, and control module 320 links to each other with filling module 330.
Heading code acquisition module 310 is used to obtain waits to annotate the heading code of product.In an example of the present invention, heading code acquisition module 310 can be the bar code scan rifle.Wait the to annotate bar code of product that bar code scan rifle scanning is said, and said bar code is sent to control module 320 as heading code.
In one embodiment of the invention, heading code acquisition module 310 and control module 320 wired ground or wirelessly be connected.In other words, the bar code scan rifle can be sent to control module 320 with bar code through wired mode or wireless mode.In an example of the present invention, the bar code scan rifle can be the wireless bar code scanner.
Contain filling prescription, the barcode standard of multiple product at control module 320 internal memories, each bar code includes the bar-code identification position, and said bar-code identification position is corresponding to the model of the product of waiting to annotate.Wherein, filling prescription comprises the filling order and the pairing adding amount of each filling-up area of a plurality of filling-up areas of the every kind of product of waiting to annotate.When product to be annotated is automobile product, store all filling orders, the adding amount of each filling-up area in the control module 320 at the filling-up area of the cooresponding barcode standard of car product vehicle that steams, bar-code identification position, the cooresponding vehicle bridge model in bar-code identification position, this model vehicle bridge.
The heading code of control module 320 receives self-demarking code acquisition module 310 the said product of waiting to annotate; And heading code and barcode standard, the cooresponding product type in bar-code identification position and bar-code identification position mated, thereby obtain the model of the said product of waiting to annotate.Model according to the said product of waiting to annotate is called and the cooresponding filling prescription of the said product type of waiting to annotate, and comprises filling order and the adding amount of each filling-up area of the filling-up area of this product.Control module 320 exports said filling prescription to filling module 330.
In one embodiment of the invention, control module 320 can be PLC (Programmable Controller, FPGA control) module.
The user utilizes the oil product of filling module 330 according to said filling order corresponding adding amount of filling in a plurality of filling-up areas of the product of waiting to annotate.In an example of the present invention, filling module 330 can be nozzle.
In one embodiment of the invention, after the filling of each filling-up area finishes, be provided with light and/or auditory tone cues operator and should put to annotate and finish.
In one embodiment of the invention, quantitatively apparatus for filling 300 also comprises load module, and the operator can instruct to PLC module input modify instruction or establishment through load module, and corresponding modification information and establishment information.There is the authority setting at the modification of load module or establishment interface, and the operator need the input licencing key at the input modify instruction or before creating instruction.After control module 320 judges that licencing keys are correct, according to said modify instruction or create instruction, the said prescription of waiting to annotate is made amendment or create new filling prescription according to said modification information or establishment information.In an example of the present invention, load module can be touch display screen or keyboard.When control module 320 is judged the licencing key mistake, will not carry out operator's modification or establishment instruction.
Particularly, the operator at first import the bar code of to be created or the product revised in control module 320 through load module, perhaps utilize the bar code scan rifle scan said to be created or modification product bar code and be sent to control module 320.Control module 320 obtains the model of to be created or the product revised according to said bar code, according to said modification information or establishment information said filling the prescription to be created or product revised is made amendment then or creates new filling prescription.
In one embodiment of the invention, new filling prescription comprises barcode standard, the cooresponding product type in bar-code identification position and said bar-code identification position, the filling order of filling-up area and the adding amount of each filling-up area of product.Be that example describes below with the automobile product, the filling order of the filling-up area of the barcode standard of operator's interpolation new model in control module 320 inputs, the model of the cooresponding automobile product in bar-code identification position and said bar-code identification position, this model vehicle bridge and the volume read-out of each filling-up area.The information of new model is joined control module 320 call this information in order in the future to new model filling oil product the time.
The filling prescription of revising comprises: search the information with the cooresponding product of said heading code according to the heading code of product, the volume read-out of one or more filling-up areas of said product is made amendment.As shown in Figure 4, the operator searches product to be revised through bar code number.As shown in Figure 5, the operator can check and edit the multiple spot formulation data, promptly checks and edit the volume read-out of multiple spot.Like Fig. 6 and shown in Figure 7, the operator selects to wait to revise product needed editor's adding amount according to bar code number, then the adding amount that will revise is edited.The operator selects and editor waits that the information of revising product all can operate through touch display screen.
In one embodiment of the invention, quantitatively apparatus for filling 300 also comprises man-machine interface.The operator can check the annotate heading code of product of waiting of obtaining through man-machine interface, and with the cooresponding filling prescription of the said product of waiting to annotate.Man-machine interface for example can be touch display screen.
In one embodiment of the invention, quantitatively apparatus for filling 300 also comprises monitoring module, and the current adding amount and the oiling that are used to monitor current filling product are counted.The information that monitoring obtains can show so that the operator grasps the filling situation of product in real time through read-out, thereby can improve the accuracy to the product filling.As shown in Figure 8, monitoring module can be monitored the bar code number of current filling product, current adding amount and oiling and count.It is understandable that, can be same read-out with monitoring module bonded assembly read-out and man-machine interface.
The quantitative apparatus for filling 300 of the embodiment of the invention also comprises alarm module; Be used for when filling-up area filling failure; When for example filling finishes; Man-machine interface shows that the adding amount of setting in adding amount and the control module 320 is not inconsistent, and the operator controls filling module 330 and stops the filling to current filling-up area, and sends alarm by alarm module.Skipping this filling-up area then continues downwards all follow-up filling-up areas to be annotated according to oiling in proper order.After follow-up filling-up area filling was finished, the operator carried out repair process to the filling-up area of filling failure under manual state.Thus, when finding that certain filling-up area goes wrong, skip this filling-up area and continue follow-up filling-up area is annotated, thereby can reduce the influence of fault as far as possible filling process.
Quantitative apparatus for filling according to the embodiment of the invention; Can be used for the filling of the oil product of automotive axle, solve that various oil product consumption mistakes add, leak the problem that adds in the car production process, guarantee the automobile product oil product quality of annotating; Improve filling link work efficiency; Thereby realize various oil products accurately, the Based Intelligent Control of quick filling, and easy and simple to handle, filling is accurately, thereby has improved site assembly efficient.
In the description of this specification sheets, the description of reference term " embodiment ", " some embodiment ", " example ", " concrete example " or " some examples " etc. means the concrete characteristic, structure, material or the characteristics that combine this embodiment or example to describe and is contained at least one embodiment of the present invention or the example.In this manual, the schematic statement to above-mentioned term not necessarily refers to identical embodiment or example.And concrete characteristic, structure, material or the characteristics of description can combine with suitable manner in any one or more embodiment or example.
Although illustrated and described embodiments of the invention; For those of ordinary skill in the art; Be appreciated that under the situation that does not break away from principle of the present invention and spirit and can carry out multiple variation, modification, replacement and modification that scope of the present invention is accompanying claims and be equal to and limit to these embodiment.