CN102794597A - Device for welding and positioning round pipes with adaptive pipe diameters - Google Patents
Device for welding and positioning round pipes with adaptive pipe diameters Download PDFInfo
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- CN102794597A CN102794597A CN2012102838809A CN201210283880A CN102794597A CN 102794597 A CN102794597 A CN 102794597A CN 2012102838809 A CN2012102838809 A CN 2012102838809A CN 201210283880 A CN201210283880 A CN 201210283880A CN 102794597 A CN102794597 A CN 102794597A
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Abstract
The invention discloses a device for welding and positioning round pipes with adaptive pipe diameters. Three planes and axial through grooves are formed in the circumferential direction of a concentric bracket; each axial through groove is formed in the middle of one corresponding plane; pin seats are processed on the axial through grooves; positioning racks are mounted on the pin seats; three planar axial racks are arranged in the circumferential direction of a follow-up cylinder sleeve and correspond to the axial through grooves in the three planes of the concentric bracket respectively; an arc-shaped surface is formed in one side of each of the positioning racks, and a dome is processed on the other side of each of the positioning racks; teeth are processed on the arc-shaped surfaces and engaged with the corresponding axial racks on the follow-up cylinder sleeve; the domes are against the inner walls of the two round pipes; the inner wall of the follow-up cylinder sleeve is hollow and a transmission thread is processed on the inner wall of the follow-up cylinder sleeve; the transmission thread is engaged with a transmission screw rod; a left shaft sleeve and a right shaft sleeve are mounted at the two ends of the transmission screw rod; and the transmission screw rod is locked by a left locking nut and a right locking nut. According to the device, the round pipes can be positioned in a high-precision way without multi-time measurement and adjustment, so that the step of fixing by point welding is removed, and then time and labor are saved.
Description
Technical field
The present invention relates to a kind of device that two sections pipes are positioned of being used for.Specifically exactly two sections identical pipes of diameter are located centering fast, two sections pipes can be welded easily, applicable to the pipe of different tube diameters series.
Background technology
Various pipelines on the ship are called " blood vessel " of boats and ships, as the predominating path of ship power transmission, delivering vapor, gas, water and wet goods; In boats and ships, play considerable effect; When in the shipbuilding process, need carrying out centering welding, when the pipe of two sections same diameter is welded together, need carry out space orientation to two sections pipes earlier to a large amount of pipelines; Make two sections circle pipe centerings, just can weld then.
At present, mostly be artificial fixed form to carrying out sterically defined mode before two sections pipe welding.Though the centering of adopting artificial fixed form also can realize two sections pipes needs through repeatedly measuring, the range estimation positioning accuracy is low, needs to adjust repeatedly to realize welding, wastes time and energy.
Adopt caliber self adaptation pipe apparatus for welding and positioning can avoid above problem.Chinese patent CN200991869Y discloses a kind of pipe automatic centering device, and the inwall that this patent adopts hydraulic pressure to promote location tooth bar and pipe as power source offsets and positions, and this patent need be used hydraulic system, and cost is higher, and plant maintenance bothers.
Summary of the invention
Of the present invention a kind of caliber self adaptation pipe apparatus for welding and positioning is provided.Use this caliber self adaptation pipe apparatus for welding and positioning that two sections pipes are carried out centering, positioning accuracy is high, does not need external power supply, and plant maintenance is simple, and is time saving and energy saving, wherein locatees the pipe that the free folding of tooth bar can adapt to different tube diameters series.
The technical solution adopted for the present invention to solve the technical problems is:
Caliber self adaptation pipe apparatus for welding and positioning comprises same cardiac skeleton, location tooth bar, rotating shaft, servo-actuated cylinder sleeve, drive screw, left locking nut, right locking nut, left axle sleeve, right axle sleeve, left end cap and right end cap.Described have three planes and three axial pass troughs that are centrosymmetric with cardiac skeleton on circumferentially, and each axial pass trough is arranged in the middle of the corresponding plane, on axial pass trough, is processed with key seat; Key seat is equipped with the location tooth bar through rotating shaft, upwards is processed with three planar axes the week of servo-actuated cylinder sleeve to tooth bar, and three planar axes circumferentially are uniformly distributed with along the lateral surface of servo-actuated cylinder sleeve respectively to tooth bar; And respectively with corresponding with the axial pass trough on three planes of cardiac skeleton, described location tooth bar one side is an arcwall face, and opposite side is processed into dome; Wherein be processed with tooth on the arcwall face; And put corresponding axially tooth bar with servo cylinder and be meshed, the dome of location tooth bar opposite side then offsets with the inwall of pipe one and pipe two, and servo-actuated inboard wall of cylinder liner hollow also is processed with motion thread; Motion thread is meshed with drive screw; The drive screw two ends are equipped with left axle sleeve and right axle sleeve, are fixed on on the cardiac skeleton through left end cap and right end cap, and utilize left locking nut and right locking nut to lock.
The invention has the beneficial effects as follows: the present invention has adopted the servo-actuated cylinder sleeve that can realize left and right sides bidirectional-movement, utilizes the rotation of drive screw to drive the side-to-side movement of servo cylinder cover, rotates around the axis thereby drive the location tooth bar; Make the dome of location tooth bar and the inwall of pipe one and pipe two offset, two sections pipes are concentric about forcing, and realize the automatic concentric locating of pipe fast; Use the screw thread force-increasing mechanism, the dome that available less power realizes the location tooth bar is the inwall of pipe one and pipe two fixedly, and the self-locking of realization servo-actuated cylinder sleeve; Pipe one can centering be located with pipe two all the time when guaranteeing welding, has saved hydraulic system, and plant maintenance is simple; Reduce cost, compare, do not need repeatedly to measure, just adjust and to realize high-precision location with artificial pipe location centering; Exempted the fixing step of spot welding, time saving and energy saving.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the A-A cutaway view through the Fig. 1 that amplifies.
The specific embodiment
Be further described below in conjunction with the accompanying drawing specific embodiments of the invention.
As depicted in figs. 1 and 2, present embodiment comprises with cardiac skeleton 2, location tooth bar 4, rotating shaft 5, servo-actuated cylinder sleeve 6, drive screw 7, nut 8, handwheel 9, left locking nut 16, right locking nut 10, left axle sleeve 15, right axle sleeve 11, left end cap 14 and right end cap 12.Three planes and three axial pass troughs with symmetry is arranged on the cardiac skeleton 2 are processed with key seat 17 on each axial pass trough, key seat 17 is equipped with location tooth bar 4 through rotating shaft 5; The outer side plane of servo-actuated cylinder sleeve 6 is processed with 18, three axial tooth bars 18 of three axial tooth bars and circumferentially is equidistant layout along the lateral surface of servo-actuated cylinder sleeve 6 respectively, and respectively with corresponding with the axial pass trough on 2 three planes of cardiac skeleton; Location tooth bar 4 one sides are arcwall face; Opposite side is processed into dome 3, wherein is processed with tooth on the arcwall face, and with servo-actuated cylinder sleeve 6 lateral surfaces on corresponding axially tooth bar 18 be meshed; The dome 3 of location tooth bar 4 opposite sides then offsets with the inwall of pipe 1; Servo-actuated cylinder sleeve 6 inwall hollows also are processed with motion thread, and motion thread is meshed with drive screw 7, and drive screw 7 two ends are equipped with left axle sleeve 15 and right axle sleeve 11; Be fixed on on the cardiac skeleton 2 through left end cap 14 and right end cap 12, and utilize left locking nut 16 to lock with right locking nut 10.
During work, be rotated counterclockwise handwheel 9 earlier, drive screw 7 is rotated counterclockwise drive servo-actuated cylinder sleeve 5 and moves right; Make location tooth bar 4 all draw in; Put into caliber self adaptation pipe apparatus for welding and positioning in the middle of the pipes 1 and pipe 2 13 of two sections need welding, move to the commissure to the middle part of caliber self adaptation pipe apparatus for welding and positioning, handwheel 9 turns clockwise; Drive screw 7 turns clockwise and drives servo-actuated cylinder sleeve 6 and be moved to the left; Make location tooth bar 4 slowly open and offset, realize the centering of pipe 1 and pipe 2 13, weld again up to the inwall of the dome of locating tooth bar 43 with pipe 1 and pipe 2 13; Be rotated counterclockwise handwheel 9 after welding is accomplished and make location tooth bars 4 draw in, in pipe 1 and pipe 2 13, take out the present invention.
Claims (2)
1. caliber self adaptation pipe apparatus for welding and positioning; Comprise same cardiac skeleton (2), location tooth bar (4), rotating shaft (5), servo-actuated cylinder sleeve (6), drive screw (7), left locking nut (16), right locking nut (10), left axle sleeve (15), right axle sleeve (11), left end cap (14) and right end cap (12); It is characterized in that: described same cardiac skeleton (2) week upwards has three planes and three axial pass troughs that are centrosymmetric, each axial pass trough to be arranged in the middle of the corresponding plane, on axial pass trough, is processed with key seat (16); Key seat (16) is equipped with location tooth bar (4) through rotating shaft (5); Upwards be processed with three planar axes the week of servo-actuated cylinder sleeve (6) to tooth bar (18), three planar axes circumferentially are uniformly distributed with along the lateral surface of servo-actuated cylinder sleeve (6) respectively to tooth bar (18), and respectively with (2) three planes of same cardiac skeleton on axial pass trough corresponding; Tooth bar (4) one sides in described location are arcwall face; Opposite side is processed into dome (3), wherein is processed with tooth on the arcwall face, and is meshed with the upward corresponding axially tooth bar (18) of servo-actuated cylinder sleeve (6); The dome (3) of location tooth bar (4) opposite side then offsets with the inwall of pipe one (1) and pipe two (13); Servo-actuated cylinder sleeve (6) inwall hollow also is processed with motion thread, and motion thread is meshed with drive screw (7), and drive screw (7) two ends are equipped with left axle sleeve (15) and right axle sleeve (11); Be fixed on the same cardiac skeleton (2) through left end cap (14) and right end cap (12), and utilize left locking nut (16) and right locking nut (10) to lock.
2. caliber self adaptation pipe apparatus for welding and positioning according to claim 1; It is characterized in that: use the screw thread force-increasing mechanism; The rotation that is drive screw (7) drives servo cylinder cover (6) translation; Servo-actuated cylinder sleeve (6) translation makes three axial tooth bars (18) of outer side plane drive location tooth bar (4) and rotates, and realizes reinforcement and self-locking, locatees the pipe that the free folding of tooth bar (4) can adapt to different tube diameters series simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102838809A CN102794597A (en) | 2012-08-10 | 2012-08-10 | Device for welding and positioning round pipes with adaptive pipe diameters |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102838809A CN102794597A (en) | 2012-08-10 | 2012-08-10 | Device for welding and positioning round pipes with adaptive pipe diameters |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102794597A true CN102794597A (en) | 2012-11-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012102838809A Pending CN102794597A (en) | 2012-08-10 | 2012-08-10 | Device for welding and positioning round pipes with adaptive pipe diameters |
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| CN (1) | CN102794597A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103341711A (en) * | 2013-07-04 | 2013-10-09 | 中电电气(江苏)股份有限公司 | Opposite-feeding type connecting line cavity welding mold |
| CN112847209A (en) * | 2019-11-12 | 2021-05-28 | 中国航发商用航空发动机有限责任公司 | Axis lead pipe centering tool and clamping device thereof |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2977916A (en) * | 1958-03-26 | 1961-04-04 | Jacob W Hawkins | Tool for aligning pipe and pipe fittings |
| US3960311A (en) * | 1973-11-27 | 1976-06-01 | Welding Controls Limited | Backing ring assembly for pipes |
| JP2000107892A (en) * | 1998-10-06 | 2000-04-18 | Osaka Gas Co Ltd | Centering jig for tube welding |
| CN200991869Y (en) * | 2007-01-27 | 2007-12-19 | 中国船舶重工集团公司第七○二研究所 | Circular tube automatic centering device |
| CN200995371Y (en) * | 2007-01-27 | 2007-12-26 | 中国船舶重工集团公司第七○二研究所 | Automatic square pipe centering unit |
| CN201012445Y (en) * | 2007-01-27 | 2008-01-30 | 中国船舶重工集团公司第七○二研究所 | Round tube soldering positioner |
| CN202877794U (en) * | 2012-08-10 | 2013-04-17 | 浙江大学 | Pipe diameter self-adapting circular pipe welding locating device |
-
2012
- 2012-08-10 CN CN2012102838809A patent/CN102794597A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2977916A (en) * | 1958-03-26 | 1961-04-04 | Jacob W Hawkins | Tool for aligning pipe and pipe fittings |
| US3960311A (en) * | 1973-11-27 | 1976-06-01 | Welding Controls Limited | Backing ring assembly for pipes |
| JP2000107892A (en) * | 1998-10-06 | 2000-04-18 | Osaka Gas Co Ltd | Centering jig for tube welding |
| CN200991869Y (en) * | 2007-01-27 | 2007-12-19 | 中国船舶重工集团公司第七○二研究所 | Circular tube automatic centering device |
| CN200995371Y (en) * | 2007-01-27 | 2007-12-26 | 中国船舶重工集团公司第七○二研究所 | Automatic square pipe centering unit |
| CN201012445Y (en) * | 2007-01-27 | 2008-01-30 | 中国船舶重工集团公司第七○二研究所 | Round tube soldering positioner |
| CN202877794U (en) * | 2012-08-10 | 2013-04-17 | 浙江大学 | Pipe diameter self-adapting circular pipe welding locating device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103341711A (en) * | 2013-07-04 | 2013-10-09 | 中电电气(江苏)股份有限公司 | Opposite-feeding type connecting line cavity welding mold |
| CN112847209A (en) * | 2019-11-12 | 2021-05-28 | 中国航发商用航空发动机有限责任公司 | Axis lead pipe centering tool and clamping device thereof |
| CN112847209B (en) * | 2019-11-12 | 2022-07-08 | 中国航发商用航空发动机有限责任公司 | Centering tool for axis lead tube |
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Application publication date: 20121128 |